A kind of saw band welding equipment and its welding method
Technical field
The present invention relates to welder technical fields, and in particular, to a kind of saw band welding equipment and its welding method.
Background technique
Double metal saw belt is that the steel (special alloy spring steel band and high speed steel wire) of two kinds of different characteristics are passed through electronics
Beam vacuum fusion welding (or laser fusion welding)-annealing-finish rolling-leveling alignment-mill teeth-divides the series of process such as tooth and Q-tempering processing
A kind of new high-tech product being process.
Double metal saw belt be with the matching used industrial consumption product of saw band bed, due to its be especially good at cutting stainless steel,
Tool steel, mould steel, alloy steel products etc. are widely used in steel, machinery, metallurgy, chemical industry, electronics, national defence, Aeronautics and Astronautics
The industries sawing in metal processing field such as manufacture and building materials.Double metal saw belt is good with flexibility, fatigue resistance is strong, it is huge to bear
Hightension, many mechanical performance advantages such as teeth portion toughness height make no matter it consumes and add in cutting efficiency, energy conservation and environmental protection, reduction material
There are clear superiorities for the more traditional circular saw of work precision etc. and arch reciprocating saw.With traditional arch reciprocating saw and disk
Saw is compared, and not only there is cutting precision and working efficiency can improve several times, significantly reduce material and electricity loss, energy conservation, height
Effect, it is high-quality the features such as, also solve traditional circular saw, arch reciprocating saw can not sawing great section workpiece problem, be known as " cutting
Cut technology revolution ".
Saw band during use if there is portion fractures when, need to weld saw band, but saw band
Junction be made of different materials, so different welding rod welding are needed, so it is this to need a kind of device may be implemented
Welding requirements.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of saw band welding equipment and its welding method.
A kind of saw band welding equipment disclosed by the invention and its welding method include workbench, the first clamping apparatus,
Two clamping apparatus, cutting grinding device and welder, the workbench are rectangular plate-like structure, are provided on the downside of workbench more
A supporting leg, the bottom of the supporting leg are mounted on Universal pulley, and the middle position of workbench is provided with rotating device, and first
Clamping apparatus is arranged on rotating device, and the side of the first clamping apparatus, the cutting polishing dress is arranged in the second clamping apparatus
It installs in side of first clamping apparatus far from the first clamping apparatus, first clamping apparatus is close to the second clamping apparatus
The side of one end is provided with device for grinding, and the first clamping apparatus is arranged in close to the another of one end of the second clamping apparatus in welder
Side.
Further, the rotating device includes first rotating shaft, the second shaft, first gear, second gear and driving
Component, the first rotating shaft vertical axes connect on the table, and the second shaft vertical axes connect in the side of first rotating shaft, and described second
Gear is fixedly mounted on the top of the second shaft, and first gear is fixedly mounted in first rotating shaft, and first gear and second
Side of second shaft far from first rotating shaft, and the output of driving assembly is arranged in gear engagement connection, the driving component
End is connect with second gear.
Further, the driving component includes the first threaded rod, driving motor and is symmetrical arranged on the table
First mounting base, the first threaded rod trunnion axis connect in the first mounting base, and driving motor is fixedly mounted on the first mounting base
On, and one end of the first threaded rod is fixedly connected with the output end of driving motor, and first threaded rod is nibbled with second gear
Close connection.
Further, second clamping apparatus includes the first electronic screw rod slide unit and second clamps component, the second folder
Arrangement is arranged on the sliding block of the first electronic screw rod slide unit, and described second to clamp component and the first clamping apparatus include bottom
Plate and fixed mechanism, the side of the bottom plate are also fixedly installed with limit plate, and the fixed mechanism includes mounting rod, the first gas
Cylinder and fixed plate, the mounting rod are mounted on limit plate, and the first cylinder is vertically installed on mounting rod, and the first cylinder
Output end extends straight down, and fixed plate is fixedly connected with the output end of the first cylinder.
Further, the cutting grinding device includes motorized rails, electronic sliding block, support rod, the second electronic screw rod
Slide unit, mounting plate, cutting assembly and with sanding component, on the table, and motorized rails prolong for motorized rails settings
It is consistent with the extending direction of the long side of workbench to stretch direction, electronic sliding block is slidably arranged on motorized rails, and support rod is pacified vertically
On electronic sliding block, the second electronic screw rod slide unit is vertically installed on support rod, and mounting plate setting is sliding in the second electronic screw rod
On the sliding block of platform, cutting assembly and sanding component are set gradually on a mounting board from bottom to top.
Further, the cutting assembly includes the first installs case, cutting motor and cutting wheel, first installs case
On a mounting board, cutting motor is horizontally arranged in the first installs case for installation, and the output end of cutting wheel and cutting motor is fixed to be connected
It connects, the sanding component includes the second installs case, polishing motor and the first grinding wheel, and the second installs case setting is being installed
On plate, polishing motor is fixedly mounted in the second installs case, and the first grinding wheel is fixedly connected with the output end of polishing motor.
Further, the device for grinding includes the first support column, rotary cylinder, support plate, the second cylinder and polishes
Mechanism, first support column are vertically arranged on the table, and rotary cylinder is vertically arranged in the top of the first support column, support
One end of plate is fixedly connected with the output end of rotary cylinder, and the second cylinder is vertically installed at the other end of support plate, polishes mechanism
It include third installs case, first motor and the second grinding wheel, the fixed company of the output end of the third installs case and the second cylinder
It connects, first motor is vertically installed in third installs case, and the second grinding wheel is fixedly connected with the output end of first motor.
Further, the welder includes the electronic screw rod slide unit of third and the second support column, the electronic screw rod of third
Slide unit is horizontally mounted on the table, and the second support column is mounted on the electronic screw rod slide unit of third, the end of second support column
The two sides at end are respectively arranged with the first mounting blocks and the second mounting blocks, and laser welder is fixedly installed on the first mounting blocks, described
Second mounting blocks are also fixedly installed with rotary components, and multiple welding rod holding frames are also equipped on rotary components.
Further, the rotary components include the second motor and runner, and second motor is fixedly mounted on second
On mounting blocks, runner is fixedly connected with the output end of the second motor, and the welding rod holding frame is installed on runner.
A kind of welding method of saw band welding equipment, this method includes following steps:
S1: the saw band to fracture is clamped on the first clamping apparatus, then rotates the first clamping apparatus until saw band fractures
One end be located at the side of cutting grinding device, driving cutting cutting grinding device plays the fracture cutting of one end that saw band fractures
It is milled to smooth state;
S2: the first clamping apparatus is rotated into 180 degree, one section of saw band to be spliced together is then fixed on the second clamping apparatus
On, driving second clamps that component is mobile to the first clamping apparatus direction on the first electronic screw rod slide unit, until two saw bands
Fracture is against together;
S3: welder welds the junction of saw band, is welded when by a kind of junction of material in saw band
Later, welder stops operating, and device for grinding polishes the end of weld at this time, and then welder switches welding rod, from
It polishes place and continues welding backward until complete saw blade of welding.
The utility model has the advantages that the position driving cutting grinding device that cutting grinding device can according to need cutting is clamped to first
Device direction is mobile, until can be by the end cut of saw band at smooth state;Cutting assembly and sanding component are from bottom to top
Setting on a mounting board, so mounting plate is after the cut has been completed, moved down by the second electronic screw rod slide unit driving, so that it may
To realize the polishing to cut place;The welding rod of welder is provided with multiple welding rod holding frames, and welding rod clamping frame setting is rotating
On component, rotary components can be rotated according to the demand to welding rod, the welding rod for switching needs is welded.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present application, constitutes part of this application, this Shen
Illustrative embodiments and their description please are not constituted an undue limitation on the present application for explaining the application.In the accompanying drawings:
Fig. 1 is the structural diagram of the present invention one;
Fig. 2 is structural schematic diagram two of the invention;
Fig. 3 is the structural schematic diagram of the first clamping apparatus of the invention;
Fig. 4 is the enlarged diagram in Fig. 3 at A;
Fig. 5 is the structural schematic diagram of the second clamping apparatus of the invention;
Fig. 6 is the structural schematic diagram of cutting grinding device of the invention;
Fig. 7 is the enlarged diagram in Fig. 6 at B;
Fig. 8 is the structural schematic diagram of device for grinding of the invention;
Fig. 9 is the structural schematic diagram of welder of the invention;
Figure 10 is the structural schematic diagram of rotary components of the invention;
Description of symbols: workbench 1, the first clamping apparatus 2, the second clamping apparatus 3 cut grinding device 4, welding dress
Set 5, supporting leg 6, Universal pulley 7, rotating device 8, device for grinding 9, first rotating shaft 10, the second shaft 11, first gear 12,
Two gears 13, the first threaded rod 14, driving motor 15, the first mounting base 16, the first electronic screw rod slide unit 17, bottom plate 18, limit
Plate 19, mounting rod 20, the first cylinder 21, fixed plate 22, motorized rails 23, electronic sliding block 24, support rod 25, the second electronic screw rod
Slide unit 26, mounting plate 27, cutting assembly 28, sanding component 29, the first installs case 30, cutting motor 31, cutting wheel 32, the second peace
Vanning 33, motor 34 of polishing, the first grinding wheel 35, the first support column 36, rotary cylinder 37, support plate 38, the second cylinder 39, the
Three installs cases 40, first motor 41, the second grinding wheel 42, the electronic screw rod slide unit 43 of third, the second support column 44, the first mounting blocks
45, the second mounting blocks 46, laser welder 47, welding rod holding frame 48, the second motor 49, runner 50.
Specific embodiment
Multiple embodiments of the invention will be disclosed with schema below, as clearly stated, the details in many practices
It will be explained in the following description.It should be appreciated, however, that the details in these practices is not applied to limit the present invention.Also
It is to say, in some embodiments of the invention, the details in these practices is non-essential.In addition, for the sake of simplifying schema,
Some known usual structures and component will be painted it in the drawings in simply illustrative mode.
In addition, the description for being such as related to " first ", " second " in the present invention is used for description purposes only, not especially censure
The meaning of order or cis-position, also non-to limit the present invention, the component described just for the sake of difference with same technique term
Or operation, it is not understood to indicate or imply its relative importance or implicitly indicates the number of indicated technical characteristic
Amount." first " is defined as a result, the feature of " second " can explicitly or implicitly include at least one of the features.In addition, each
Technical solution between a embodiment can be combined with each other, but must can be implemented as base with those of ordinary skill in the art
Plinth will be understood that the combination of this technical solution is not present when conflicting or cannot achieve when occurs in the combination of technical solution,
Also not the present invention claims protection scope within.
It include that workbench 1, first presss from both sides referring to figs. 1 to a kind of saw band welding equipment shown in Fig. 10 and its welding method
Assembling device 2, the second clamping apparatus 3, cutting grinding device 4 and welder 5, the workbench 1 are rectangular plate-like structure, work
Multiple supporting legs 6 are provided on the downside of platform 1, the bottom of the supporting leg 6 is mounted on Universal pulley 7, the middle position of workbench 1
It is provided with rotating device 8, the first clamping apparatus 2 is arranged on rotating device 8, and the second clamping apparatus 3, which is arranged, clamps dress first
Set 2 side, the cutting grinding device 4 is arranged in side of first clamping apparatus 2 far from the first clamping apparatus 2, and described
One clamping apparatus 2 is provided with device for grinding 9 close to the side of one end of the second clamping apparatus 3, and the setting of welder 5 is in the first folder
The other side of the assembling device 2 close to one end of the second clamping apparatus 3.
The rotating device 8 includes first rotating shaft 10, the second shaft 11, first gear 12, second gear 13 and driving
Component, 10 vertical axes of first rotating shaft connect on workbench 1, and 11 vertical axes of the second shaft connect in the side of first rotating shaft 10,
The second gear 13 is fixedly mounted on the top of the second shaft 11, and first gear 12 is fixedly mounted in first rotating shaft 10, and
And first gear 12 engages connection with second gear 13, the second shaft 11 is arranged in far from first rotating shaft 10 in the driving component
Side, and the output end of driving assembly is connect with second gear 13.It is dynamic that driving assembly is that driving second gear 13 is walked around, with the
The first gear 12 of two gears 13 engagement rotates synchronously, so as to realize that driving is arranged in first rotating shaft 10 first clamps
The rotation of device 2 commutates.
The driving component include the first threaded rod 14, driving motor 15 and be symmetricly set on workbench 1 first
Mounting base 16,14 trunnion axis of the first threaded rod connect in the first mounting base 16, and driving motor 15 is fixedly mounted on the first peace
It fills on seat 16, and one end of the first threaded rod 14 is fixedly connected with the output end of driving motor 15, first threaded rod 14
Connection is engaged with second gear 13.Driving motor 15 drives the rotation of the first threaded rod 14, second engaged with the first threaded rod 14
Gear 13 rotates synchronously, the final rotation for realizing the first clamping apparatus 2 of driving.
Second clamping apparatus 3 includes that the first electronic screw rod slide unit 17 and second clamp component, and second clamps component
It is arranged on the sliding block of the first electronic screw rod slide unit 17, described second to clamp component and the first clamping apparatus 2 include bottom plate
18 and fixed mechanism, the side of the bottom plate 18 is also fixedly installed with limit plate 19, the fixed mechanism include mounting rod 20,
First cylinder 21 and fixed plate 22, the mounting rod 20 are mounted on limit plate 19, and the first cylinder 21 is vertically installed at mounting rod
On 20, and the output end of the first cylinder 21 extends straight down, and fixed plate 22 is fixedly connected with the output end of the first cylinder 21.
Saw band is placed on bottom plate 18, then pushes saw band until then the end thereof contacts of saw band drive the machine of fixation to limit plate 19
Saw band is completely fixed on bottom plate 18 by structure.
The cutting grinding device 4 includes motorized rails 23, electronic sliding block 24, support rod 25, the second electronic screw rod cunning
Platform 26, mounting plate 27, cutting assembly 28 and with sanding component 29, the motorized rails 23 are arranged on workbench 1, and electronic
The extending direction of guide rail 23 is consistent with the extending direction of the long side of workbench 1, and electronic sliding block 24 is slidably arranged in motorized rails 23
On, support rod 25 is vertically installed on electronic sliding block 24, and the second electronic screw rod slide unit 26 is vertically installed on support rod 25, installation
Plate 27 is arranged on the sliding block of the second electronic screw rod slide unit 26, and cutting assembly 28 and sanding component 29 are successively set on from bottom to top
On mounting plate 27.Entire cutting grinding device 4 can move back and forth on motorized rails 23, so that cutting wheel 32 and the first polishing
Wheel 35 is moved to the determining surface for needing cutting position.
The cutting assembly 28 includes the first installs case 30, cutting motor 31 and cutting wheel 32, first installs case
30 are mounted on mounting plate 27, and cutting motor 31 is horizontally arranged in the first installs case 30, cutting wheel 32 and cutting motor 31
Output end is fixedly connected, and the sanding component 29 includes the second installs case 33, polishing motor 34 and the first grinding wheel 35, described
Second installs case 33 is arranged on mounting plate 27, and polishing motor 34 is fixedly mounted in the second installs case 33, the first grinding wheel 35
It is fixedly connected with the output end of polishing motor 34.
The device for grinding 9 includes the first support column 36, rotary cylinder 37, support plate 38, the second cylinder 39 and polishes
Mechanism, first support column 36 are vertically arranged on workbench 1, and rotary cylinder 37 is vertically arranged in the top of the first support column 36
End, one end of support plate 38 are fixedly connected with the output end of rotary cylinder 37, and the second cylinder 39 is vertically installed at support plate 38
The other end, polishing mechanism includes third installs case 40, first motor 41 and the second grinding wheel 42, the third installs case 40 with
The output end of second cylinder 39 is fixedly connected, and first motor 41 is vertically installed in third installs case 40, the second grinding wheel 42 with
The output end of first motor 41 is fixedly connected.Different materials needs different wldings to go to weld, thus the welding of saw band when
It waits and needs or replace welding rod, but gap may be left in the junction of two kinds of wldings after replacing welding rod, so needing second
Kind of wlding is superimposed welding in the end of the first wlding, but after the welding of the first wlding, the apparent height of saw band is got higher, to the
The welding of two kinds of wldings can have an impact, so the end welded to the first wlding is needed to carry out polishing operation.
The welder 5 includes the electronic screw rod slide unit 43 of third and the second support column 44, the electronic screw rod slide unit of third
43 are horizontally arranged on workbench 1, and the second support column 44 is mounted on the electronic screw rod slide unit 43 of third, second support column 44
The two sides of end be respectively arranged with the first mounting blocks 45 and the second mounting blocks 46, be fixedly installed with laser on the first mounting blocks 45
Welding machine 47, second mounting blocks 46 are also fixedly installed with rotary components, and multiple welding rod holding frames are also equipped on rotary components
48.Welder 5 drives regular forward movement by the electronic screw rod slide unit 43 of third, and welding rod is welded in saw band.
The rotary components include the second motor 49 and runner 50, and second motor 49 is fixedly mounted on the second installation
On block 46, runner 50 is fixedly connected with the output end of the second motor 49, and the welding rod holding frame 48 is installed on runner 50.The
The rotation of the rotate driving runner 50 of two motors 49 drives different welding rod holding frames 48 to turn to the position of welding, realizes weldering
The replacement of item.
A kind of welding method of saw band welding equipment, this method includes following steps:
S1: the saw band to fracture is clamped on the first clamping apparatus 2, then rotates the first clamping apparatus 2 until saw band is rolled over
Disconnected one end is located at the side of cutting grinding device 4, and driving cutting cutting grinding device 4 cuts the fracture of one end that saw band fractures
It cuts and is polishing to smooth state;
S2: the first clamping apparatus 2 is rotated into 180 degree, one section of saw band to be spliced together is then fixed on second and clamps dress
It sets on 3, driving second clamps component on the first electronic screw rod slide unit 17 to the movement of 2 direction of the first clamping apparatus, until two
The fracture of saw band is against together;
S3: welder 5 welds the junction of saw band, is welded when by a kind of junction of material in saw band
Later, welder 5 stops operating, and device for grinding 9 polishes the end of weld at this time, and then welder 5 switches welding rod,
Continue welding backward up to welding complete saw blade from the place of polishing.
Working principle: the saw band to fracture is clamped on the first clamping apparatus 2, then rotate the first clamping apparatus 2 until
One end that saw band fractures is located at the side of cutting grinding device 4, one end that driving cutting cutting grinding device 4 fractures saw band
Fracture cutting is polishing to smooth state, and the first clamping apparatus 2 is rotated 180 degree, then consolidates one section of saw band to be spliced together
It is scheduled on the second clamping apparatus 3, driving second clamps component on the first electronic screw rod slide unit 17 to 2 direction of the first clamping apparatus
Mobile, until the fracture of two saw bands is against together, welder 5 welds the junction of saw band, when will be in saw band
After a kind of junction of material is welded, welder 5 stops operating, and device for grinding 9 polishes the end of weld at this time,
Then welder 5 switches welding rod, continues welding backward up to welding complete saw blade from the place of polishing.
The upper only embodiments of the present invention, are not intended to restrict the invention.For those skilled in the art
For, the invention may be variously modified and varied.All any modifications made in spirit and principles of the present invention are equal
Replacement, improvement etc., should all be included within scope of the presently claimed invention.