CN109175883A - A kind of ball mill renovation technique - Google Patents

A kind of ball mill renovation technique Download PDF

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Publication number
CN109175883A
CN109175883A CN201811365894.9A CN201811365894A CN109175883A CN 109175883 A CN109175883 A CN 109175883A CN 201811365894 A CN201811365894 A CN 201811365894A CN 109175883 A CN109175883 A CN 109175883A
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repaired
ball mill
renovation technique
template
steel wire
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CN201811365894.9A
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CN109175883B (en
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宋惠国
赵长江
***
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects

Abstract

The invention discloses a kind of ball mill renovation techniques, it is characterized in that in grinding mill barrel and the fray of end cap, coating casting modified polyamine rouge, molecular weight is selected to compare ingredient for 1500 polytetrahydrofuran and T100 toluene di-isocyanate(TDI) with 100: 23 quality, with prepared polyurethane compositions, it puts in an oven, in 90 DEG C of heat preservation 12h, it is fused into high viscosity glue, the crosslinking and curing agent MOCA melt that sizing material amount weight ratio 15% is added is full and uniform, it pours into wait the position of the gap between template of having a shave, is kept the temperature in template external application infrared lamp.It can restore the size for being repaired part completely, meet the abrasion filling of any scrambling, one-pass molding is not necessarily to secondary operation, and wearability, which is higher than, is repaired part material ZG35 cast steel, thoroughly fray is blocked to continue to wear, and easy to operate, working hour is few, labor intensity is low.

Description

A kind of ball mill renovation technique
Technical field
The present invention relates to ball mill technology, especially a kind of autogenous tumbling mill, ball mill renovation technique.
Background technique
Ball mill, autogenous tumbling mill make to produce between lining board of grinder and mill body due to various reasons in long-play Raw gap, ore pulp and small ball enter therebetween, wear end cap and cylinder, make that its is thinning, grinds dell, even worn out spillage.Mesh Before, the method for reparation is that steel plate is welded at the dell of abrasion mostly, can not restore original size, liner plate and cylinder, liner plate Still there are many gaps between end cap, can not prevent to be further worn out, effect is poor.In public technology, also have using dope layer come Processing fray is repaired if patent publication No. is a kind of method of the CN102658225A reparation ball mill designed with wear-resistant paint Multiple ball mill abrading section, first removes original liner plate in ball mill, clears up ball mill and dries;Heat wear-resistant paint;It will add Wear-resistant paint after heat is coated on the abrading section of the ball mill after cleaning, makes the surface of the wear-resistant paint coated on drum surface It is consistent with the arc surface of drum surface, makes surface and the end cover surface same plane of the wear-resistant paint coated on end cover surface; After the completion of coating, spontaneously dry;Then new liner plate is installed by existing method.This method is primarily adapted for use in as VS series is wear-resisting multiple Coating etc. is closed, these coating belong to epoxy carborundum series, and using epoxy resin as main adhesive, hybrid silicon carbide is filled out after solidification Material, there are apparent defects for this coating, and coating brittleness is higher, lack flexibility, the damage resistance energy generated for impact Power is weak, and on-line velocity is big compared with high and wear particle size, under environment with high hardness, and wear-resisting property does not reach requirement completely.
Summary of the invention
The purpose of the present invention is to solve the above problems, a kind of ball mill renovation technique are provided, in ball mill, autogenous tumbling mill " coating+casting " modified polyurethane at operating portion end cap or barrel wear reaches to restore its original size and prevents grinding machine cylinder The abrasion of body, end cap extends grinding machine service life.
Above-mentioned technical problem of the invention is mainly to be addressed by following technical proposals: a kind of ball mill reparation work Skill, it is characterized in that coating casting modified polyamine rouge has following procedure in grinding mill barrel and the fray of end cap:
(1) preceding preparation is repaired:
A. template is made according to the certified products original size of grinding machine abrading section to be repaired.
B. ingredient, select molecular weight for 1500 ± 50 polytetrahydrofuran and T100 toluene di-isocyanate(TDI) with 100: 23 Quality compares ingredient.
C. it mixes, in 80~100 DEG C of sealing reaction kettles, by revolving speed stirring 2~3 hours of 90~110 turns/min, simultaneously Sealing reaction gas reactor is extracted with vacuum pump, it is spare that polyurethane compositions are made.
(2) step is just repaired:
A. the liner plate for removing grinding machine abrading section to be repaired is cleared up the impurity on surface to be repaired, and is beaten place to be repaired is worn Grinding and polishing light cleans surface to be repaired and drying with solvent.
B. in end cap, barrel wear place's paving weldering to be repairedSteel wire, single steel wire is wavy, and wavelength≤120 ± 5mm。
C. in external coating A to be repaired, B two-component polyurethane adhesive and drying or naturally dry.
D. using the non-wear surface of certified products original size as positioning datum, fixed form.
E. it with prepared polyurethane compositions, puts in an oven, in 90 ± 1 DEG C of heat preservation 12h, is fused into high viscosity glue; The crosslinking and curing agent MOCA melt of sizing material amount weight ratio 15% is added, fusion temperature is 120 DEG C, and is turned with 3000 turns/min 2~2.5min of fast quickly stirring is full and uniform.
F. it pours into wait the position of the gap between template of having a shave, is kept the temperature in template external application infrared lamp.
D.24h form removal after is completed to repair.
In a kind of ball mill renovation technique above-mentioned, spread preferably, being greater than at 3mm in barrel wear place's abrasion loss to be repaired Welding steel silk, steel wire intertexture reticulate.
In a kind of ball mill renovation technique above-mentioned, preferably, extracting sealing reaction gas reactor to special with vacuum pump With being handled in collector.
In a kind of ball mill renovation technique above-mentioned, preferably, just repairing in step d, when the fixed form, lining is utilized Plate screw hole, bolt are fixed, and insulated jacket is arranged.
In a kind of ball mill renovation technique above-mentioned, preferably, the paving welds steel wire weld electric current≤25A, weld seam is long ≤ 5mm, height≤2mm.
In a kind of ball mill renovation technique above-mentioned, preferably, the steel wire is wavy, wave height presses abrading section 2/3rds of altitude loss calculate.
In a kind of ball mill renovation technique above-mentioned, preferably, when wearing place's paving welding steel silk to be repaired, with every 10cm2 It is beaten as unit brillThe deep hole 1.0mm, the steel cord end are welded in deep 1.0 holes.
In a kind of ball mill renovation technique above-mentioned, preferably, high viscosity glue is poured into wait have a shave between template Gap position, it is described to be kept the temperature in template external application infrared lamp, holding temperature be 45 DEG C.
The technical program utilizes the characteristics of polytetrahydrofuran, and when molecular weight increases, solubility can be reduced, and water imbibition takes Certainly in the size of molecular weight, the block polyurethane rubber as made from the polytetrahydrofuran for being 1000 as average molecular weight can be used as Transmission belt, film etc., block polyether polyester obtained is thermoplastic elastomer (TPE), and the poly- tetrahydro furan that average molecular weight is 2000 Mutter, can be used to polyurethane elastomeric fiber processed, by testing many times, this programme select molecular weight for 1500 ± 50 poly- tetrahydro furan It mutters, ingredient is then carried out with 100: 23 mass ratio with T100 toluene di-isocyanate(TDI).Toluene di-isocyanate(TDI) has 2,4- toluene Diisocyanate and 2, two kinds of isomers of 6- toluene di-isocyanate(TDI) (TDI), by the difference of two kinds of content of isomer, industrially There are three types of the product of specification, this programme selects the third TDI-100 containing 2,4-TDI100%, i.e. T100 toluene di-isocyanate(TDI). Before repairing in preparation, template is made according to the certified products original size of grinding machine abrading section to be repaired, to realize disposal molding And exempt from the purpose of secondary operation.Ingredient in 80~100 DEG C of sealing reaction kettles, carries out 90~110 turns/min, obtains within 2~3 hours It is mixed to being sufficiently stirred, in the process, extracts sealing reaction gas reactor with vacuum pump.
When just repairing, the liner plate of grinding machine abrading section to be repaired is routinely removed, the impurity on surface to be repaired is cleared up, it is to be repaired to wearing Place carries out sanding and polishing, and cleans surface to be repaired with solvent and make it dry, and guarantees that painting pours position and is in best material feeding state.Structure Aspect welds the straight one steel wire for being less than or equal to 3mm wearing place's paving to be repaired, generally steel wire intertexture is reticulated, makes entire repairing portion Position forms an entirety, and single steel wire is wavy, and wave height presses 2/3rds survey calculations of abrading section altitude loss, mill Damage face is less than steel wire diameter position and is not laid with steel wire, reasonably selects paving weldering steel wire weld electric current, weld seam length and welding and assembling height, complete Complete fixed steel-wire carcass, to apply basis solid under the mix paving for pouring polytetrahydrofuran and T100 toluene di-isocyanate(TDI).
Painting pour before external coating A to be repaired, B two-component polyurethane adhesive and dry or naturally dry, further mention The bond strength of high modified polyurethane and surface to be repaired, and using the non-wear surface of certified products original size as positioning datum, fixed form, Cast gate is stayed.Concurrently, it with prepared polyurethane compositions, puts in an oven, is kept the temperature under set temperature and time requirement, So that it is fused into high viscosity glue, there is good mobility, so that painting is poured fluid and irregular wear patch area is sufficiently filled It fills out;Then the crosslinking and curing agent MOCA melt that sizing material amount weight ratio 15% is added carries out high speed quickly stirring.Then pour into The gap position having a shave between template, and kept the temperature in template external application infrared lamp, so that internal melt is sufficient filling with each repair Cover.Form removal after 24 hours is completed to repair.
Further, it is extracted in sealing reaction gas reactor to special collector and is handled with vacuum pump, to guarantee that entire apply is poured The safety of process;In fixed form, it is fixed using the existing liner plate screw hole of product, bolt, and insulated jacket is set, Guarantee that deburring is done in one-pass molding less;In order to further make steel-wire carcass and repairing main body combine together to guarantee the size in the area Tu Jiao Stablize, when place to be repaired spreads welding steel silk, with every 10cm2The pore for beating positioning wire end is bored as unit, and steel cord end is buried It is welded in hole.
Compared with prior art, the beneficial effects of the present invention are: the ruler for being repaired part can be restored completely by applying pouring technique It is very little, not only meet any scrambling abrasion filling, while restoring to produce after ensuring to repair by the template of standardized product dimensioned Product original size, one-pass molding are not necessarily to secondary operation;And patching material wearability be much higher than be repaired part material ZG35 casting Steel;The problem of existing recovery technique cannot restore original size is overcome, thoroughly fray is blocked to continue to wear;Easy to operate, Working hour is few, and labor intensity is low.
Detailed description of the invention
Fig. 1 is a kind of 2736 end cover of ball mill repairing structural schematic diagram of the invention.
Fig. 2 is a kind of 5.5*1.65 autogenous tumbling mill end cap repairing structural schematic diagram of the invention.
In figure: 1. charging end caps, 2. end lining boards, 3. abrasion repair layers.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
A kind of ball mill renovation technique of the present embodiment, mainly in the fray of grinding mill barrel and end cap, coating casting changes Property polyurethane be means, obtain the purpose of high-intensitive high-precision original size.
With following procedure:
(1) preceding preparation is repaired:
Template is made according to the certified products original size of grinding machine abrading section to be repaired.
Ingredient: select molecular weight for 1500 polytetrahydrofuran and T100 toluene di-isocyanate(TDI) with 100: 23 mass ratio Ingredient.
Mixing: it in 100 DEG C of sealing reaction kettles, is stirred 2.5 hours by the revolving speed of 100 turns/min, polyurethane compositions is made It is spare, it is extracted in sealing reaction gas reactor to special collector and is handled with vacuum pump simultaneously in mixed process.
(2) step is just repaired, embodiment one:
A. the liner plate for removing grinding machine abrading section to be repaired is cleared up the impurity on surface to be repaired, and is beaten place to be repaired is worn Grinding and polishing light cleans surface to be repaired and drying with decontamination degreaser.
B. it is greater than at 3mm in end cap, barrel wear place's abrasion loss to be repaired and spreads welding steel silk, paving welderingSteel wire, parallel cloth It sets, single steel wire is wavy, wavelength=120mm, and by spot welding mode to fixation with steel wire, paving weldering steel wire weld electric current selects 25A, Weld seam long 5mm, high 2mm.Note: steel wire is wavy in practical operation, wave height by abrading section altitude loss three/ Two calculate.
C. it in external coating A to be repaired, B two-component polyurethane adhesive and dries.
D. using the non-wear surface of certified products original size as positioning datum, fixed form, when fixed form, using liner plate screw hole, Bolt is fixed, and insulated jacket is arranged.
E. it with prepared polyurethane compositions, puts in an oven, in 90 DEG C of heat preservation 12h, is fused into high viscosity glue;It is added The crosslinking and curing agent MOCA melt of sizing material amount weight ratio 15%, fusion temperature are 120 DEG C, and fast with the revolving speed of 3000 turns/min Speed stirring keeps its full and uniform in 2 minutes.The step is corresponding with step c in practical operation to be used.
F. it pours into wait the position of the gap between template of having a shave, is kept the temperature in template external application infrared lamp, holding temperature 45 ℃。
D.24h form removal after is completed to repair.
Step is just repaired, embodiment two:
A. the liner plate for removing grinding machine abrading section to be repaired is cleared up the impurity on surface to be repaired, and is beaten place to be repaired is worn Grinding and polishing light cleans surface to be repaired and drying with decontamination degreaser.
B. it is greater than at 3mm in end cap, barrel wear place's abrasion loss to be repaired and spreads welding steel silk, paving welderingSteel wire, multiply Steel wire intertexture reticulates, and mesh 20 × 20 (mm), single steel wire is wavy, and wavelength=120mm makes mesh sheet along repairing area face Product spreads out waviness, and further with every 10cm2It is beaten as unit brillThe deep hole 1.0mm, part steel cord end (can be spaced selection) is inserted into and is welded in deep 1.0 holes.Meanwhile on waveform mesh sheet developed surface and repairing face paste close position into Row spot welding, does steel fabric sheet by spot welding and fixes again, and paving weldering steel wire weld electric current selects 25A, the long 3mm of weld seam, high 1.5mm。
C. in external coating A to be repaired, B two-component polyurethane adhesive and naturally dry.
D. using the non-wear surface of certified products original size as positioning datum, fixed form, when fixed form, using liner plate screw hole, Bolt is fixed, and insulated jacket is arranged.
E. it with prepared polyurethane compositions, puts in an oven, keeps the temperature 12 hours at 90 DEG C, be fused into high viscosity glue, With good mobility;The crosslinking and curing agent MOCA melt of sizing material amount weight ratio 15% is added, fusion temperature is 120 DEG C, And quickly being stirred 2.5 minutes with the revolving speed of 3000 turns/min keeps its full and uniform.Exist when preceding step c practical operation with the step It is corresponding on time.
F. it pours into wait the position of the gap between template of having a shave, is kept the temperature in template external application infrared lamp, holding temperature 45 ℃。
D.24h form removal after is completed to repair.
Fig. 1 is a kind of 2736 end cover of ball mill repairing state diagram, and Fig. 2 is the repairing state diagram of 5.5 × 1.65 autogenous tumbling mill end caps, It is to be repaired to 1 abrading section of charging end cap, 1 parent of charging end cap, abrasion repair layer 3 and end lining board 2 after reparation Between positional relationship.The present embodiment patching material wearability, which is higher than, is repaired part material ZG35 cast steel, generally the 1 of ZG35 cast steel ~1.5 times.
Above-described embodiment is the description of the invention, is not limitation of the invention, if hot weather is in complex surface to be repaired When brushing A, B two-component polyurethane adhesive can naturally dry etc., method, structure after any pair of simple transformation of the invention Etc. all belonging to the scope of protection of the present invention.

Claims (8)

1. a kind of ball mill renovation technique, it is characterized in that in grinding mill barrel and the fray of end cap, coating casting modified polyamine rouge, With following procedure:
(1) preceding preparation is repaired:
A. template is made according to the certified products original size of grinding machine abrading section to be repaired;
B. ingredient, select molecular weight for 1500 ± 50 polytetrahydrofuran and T100 toluene di-isocyanate(TDI) with 100: 23 quality Compare ingredient;
C. it mixes, in 80~100 DEG C of sealing reaction kettles, is stirred 2~3 hours by the revolving speed of 90~110 turns/min, while with very It is spare that polyurethane compositions are made except sealing reaction gas reactor in empty pumping;
(2) step is just repaired:
A. the liner plate for removing grinding machine abrading section to be repaired clears up the impurity on surface to be repaired, and carries out polishing throwing to place to be repaired is worn Light cleans surface to be repaired and drying with solvent;
B. in end cap, barrel wear place's paving weldering to be repairedSteel wire, single steel wire is wavy, wavelength≤120 ± 5mm;
C. in external coating A to be repaired, B two-component polyurethane adhesive and drying or naturally dry;
D. using the non-wear surface of certified products original size as positioning datum, fixed form;
E. it with prepared polyurethane compositions, puts in an oven, in 90 ± 1 DEG C of heat preservation 12h, is fused into high viscosity glue;It is added The crosslinking and curing agent MOCA melt of sizing material amount weight ratio 15%, fusion temperature are 120 DEG C, and fast with the revolving speed of 3000 turns/min 2~2.5min of speed stirring is full and uniform;
F. it pours into wait the position of the gap between template of having a shave, is kept the temperature in template external application infrared lamp;
D.24h form removal after is completed to repair.
2. a kind of ball mill renovation technique according to claim 1, which is characterized in that in barrel wear place's abrasion loss to be repaired Greater than welding steel silk is spread at 3mm, steel wire intertexture is reticulated.
3. a kind of ball mill renovation technique according to claim 1, characterized in that extracted in sealing reaction kettle with vacuum pump It is handled in gas to special collector.
4. a kind of ball mill renovation technique according to claim 1, characterized in that just repairing in step d, the fixed form When, it is fixed using liner plate screw hole, bolt, and insulated jacket is set.
5. a kind of ball mill renovation technique according to claim 1, characterized in that the paving weldering steel wire weld electric current≤ 25A, weld seam length≤5mm, height≤2mm.
6. a kind of ball mill renovation technique described according to claim 1 or 2 or 5, characterized in that the steel wire is wavy, Its wave height is calculated by 2/3rds of abrading section altitude loss.
7. a kind of ball mill renovation technique described according to claim 1 or 2 or 5, characterized in that spread welding steel wearing place to be repaired When silk, with every 10cm2It is beaten as unit brillThe deep hole 1.0mm, the steel cord end are welded on In deep 1.0 holes.
8. a kind of ball mill renovation technique according to claim 1, characterized in that high viscosity glue is poured into wait having a shave and Gap position between template, described to be kept the temperature in template external application infrared lamp, holding temperature is 45 DEG C.
CN201811365894.9A 2018-11-16 2018-11-16 Repairing process of ball mill Active CN109175883B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110814635A (en) * 2019-11-20 2020-02-21 山东东华水泥有限公司 Method for repairing wear of sliding shoe of ball mill
CN115365761A (en) * 2022-08-18 2022-11-22 深圳市中金岭南有色金属股份有限公司丹霞冶炼厂 Repairing method and structure for anticorrosive layer of lead-lined reaction kettle

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1498980A (en) * 1966-11-10 1967-10-20 Process for manufacturing grinding bodies, in particular for ball mills
RU2006357C1 (en) * 1991-05-22 1994-01-30 Дудин Анатолий Иванович Ball mill work disk repair method
CN101412175A (en) * 2008-11-25 2009-04-22 黑龙江圣龙金属磨损自修复材料有限公司 Method for repairing metal frictional or worn surface and special mixing powder used thereby
RU2009118107A (en) * 2008-12-22 2010-11-20 Владимир Александрович Пивень (UA) METHOD FOR RESTORING A DRUM MILL
CN102658225A (en) * 2012-04-25 2012-09-12 白银有色集团股份有限公司 Method for repairing ball mill
CN103769793A (en) * 2012-10-23 2014-05-07 洛阳嘉维轴承制造有限公司 Ball mill main bearing bush repair process
CN104400315A (en) * 2014-11-30 2015-03-11 吴月伟 Inspection device for inner walls of ball mill barrels
CN204866027U (en) * 2015-08-20 2015-12-16 河北钢铁集团矿业有限公司 Novel structure is restoreed to ball -milling section of thick bamboo of ball mill
CN207839124U (en) * 2017-11-25 2018-09-11 彝良驰宏矿业有限公司 A kind of multi-layer braided filling reparation structure of end cover of ball mill

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1498980A (en) * 1966-11-10 1967-10-20 Process for manufacturing grinding bodies, in particular for ball mills
RU2006357C1 (en) * 1991-05-22 1994-01-30 Дудин Анатолий Иванович Ball mill work disk repair method
CN101412175A (en) * 2008-11-25 2009-04-22 黑龙江圣龙金属磨损自修复材料有限公司 Method for repairing metal frictional or worn surface and special mixing powder used thereby
RU2009118107A (en) * 2008-12-22 2010-11-20 Владимир Александрович Пивень (UA) METHOD FOR RESTORING A DRUM MILL
CN102658225A (en) * 2012-04-25 2012-09-12 白银有色集团股份有限公司 Method for repairing ball mill
CN103769793A (en) * 2012-10-23 2014-05-07 洛阳嘉维轴承制造有限公司 Ball mill main bearing bush repair process
CN104400315A (en) * 2014-11-30 2015-03-11 吴月伟 Inspection device for inner walls of ball mill barrels
CN204866027U (en) * 2015-08-20 2015-12-16 河北钢铁集团矿业有限公司 Novel structure is restoreed to ball -milling section of thick bamboo of ball mill
CN207839124U (en) * 2017-11-25 2018-09-11 彝良驰宏矿业有限公司 A kind of multi-layer braided filling reparation structure of end cover of ball mill

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110814635A (en) * 2019-11-20 2020-02-21 山东东华水泥有限公司 Method for repairing wear of sliding shoe of ball mill
CN115365761A (en) * 2022-08-18 2022-11-22 深圳市中金岭南有色金属股份有限公司丹霞冶炼厂 Repairing method and structure for anticorrosive layer of lead-lined reaction kettle
CN115365761B (en) * 2022-08-18 2024-01-30 深圳市中金岭南有色金属股份有限公司丹霞冶炼厂 Repairing method and structure for anticorrosive coating of lead-lined reaction kettle

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