CN109175687A - A kind of industrial automation welding robot - Google Patents
A kind of industrial automation welding robot Download PDFInfo
- Publication number
- CN109175687A CN109175687A CN201811053644.1A CN201811053644A CN109175687A CN 109175687 A CN109175687 A CN 109175687A CN 201811053644 A CN201811053644 A CN 201811053644A CN 109175687 A CN109175687 A CN 109175687A
- Authority
- CN
- China
- Prior art keywords
- welding
- rotating disc
- support base
- hydraulic lifting
- lifting arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a kind of industrial automation welding robots, including pedestal, rotary electric machine is equipped at the top of the pedestal, rotating disc is equipped at the top of the rotary electric machine, the rotating disc and rotary electric machine are sequentially connected, on front side of the rotating disc and rear side is equipped with clamping device, lifter plate is equipped at the top of the rotating disc, support base is equipped at the top of the lifter plate, on front side of the support base and rear side is equipped with protective device, welder is equipped at the top of the support base, the welder includes support column, first lateral column, first guide bearing, second lateral column, second hydraulic lifting arm, second guide bearing, attachment base, weld chamber and plumb joint.The present invention is by being equipped with rotary electric machine and welder, rotary electric machine work can drive turn disc, to change the angle of plumb joint, may be implemented to carry out object of different shapes welding, the second hydraulic lifting arm can push plumb joint mobile from the welding for realizing horizontal direction.
Description
Technical field
The present invention relates to welding robot field, in particular to a kind of industrial automation welding robot.
Background technique
Welding, also referred to as welding, Rong connects, and is a kind of jointing metal in a manner of heating, high temperature or high pressure or other heat
The manufacturing process and technology of plastic material such as plastics.Modern times welding energy source there are many kinds of, including gas flame, electric arc, swash
Light, electron beam, friction and ultrasonic wave etc..Other than use in the factory, welding can also carry out in a variety of contexts, such as wild
Outside, under water and space.No matter wherein, welding all may bring danger to operator, so must take when being welded
Safeguard procedures appropriate.The injury that welding may cause to human body includes burn, electric shock, inpairment of vision, sucking toxic gas, purple
Outside line overexposure etc..In order to avoid the injury welding robot of human body comes into being, but current welding robot is in work
The position of plumb joint is fixed during work, can not be changed plumb joint angle for the welding object of part irregular shape and be welded
Work, therefore, it is necessary to solve the above problems to invent a kind of industrial automation welding robot.
Summary of the invention
The purpose of the present invention is to provide a kind of industrial automation welding robots, are filled by being equipped with rotary electric machine and welding
It sets, rotary electric machine work can drive turn disc, to change the rotation of welder and the angle of plumb joint, Ke Yishi
Welding now is carried out to object of different shapes, while can also be worked by rotary electric machine and drive 90 degree of plumb joint rotations
Rear side object is welded, front side and rear side successively carry out welding and save space raising working efficiency, the second hydraulic liter
Drop bar can push welding chamber and the mobile depth to change welding position of plumb joint, realize the welding of horizontal direction,
Intracavitary laser generator, optical collector and the work of oscillator device is welded to issue laser and laser is transmitted to welding by total reflection mirror
Head carries out welding, and Laser Welding Speed is faster and welding effect is good, to solve current welding robot in the course of work
The position of middle plumb joint is fixed, and can not be changed plumb joint angle for the welding object of part irregular shape and be carried out welding
Problem.
To achieve the above object, the invention provides the following technical scheme: a kind of industrial automation welding robot, including base
Seat, the pedestal top are equipped with rotary electric machine, and rotating disc, the rotating disc and rotary electric machine biography are equipped at the top of the rotary electric machine
Dynamic connection, the rotating disc front side and rear side are equipped with clamping device, are equipped with lifter plate, the lifter plate at the top of the rotating disc
Top is equipped with support base, and the support base front side and rear side are equipped with protective device, are equipped with welder at the top of the support base,
The welder includes support column, the first lateral column, the first guide bearing, the second lateral column, the second hydraulic lifting arm, the second guiding
Bearing, attachment base, welding chamber and plumb joint, the pedestal front side are equipped with control panel.
Preferably, the two sides of base is equipped with first laser sensor, is equipped with second laser at the top of the pedestal and senses
Device, the support base side are uniformly provided with ultrasonic sensor.
Preferably, the clamping device includes that mounting plate, first movement seat, the first electric pushrod, clamping plate and second are electronic
Push rod, the mounting plate are set on front side of rotating disc and are fixedly connected with rear side, the mounting plate with rotating disc, the mounting plate one
Side is equipped with first movement seat, the first electric pushrod is equipped between the mounting plate and first movement seat, in the first movement seat
Side is equipped with clamping plate, and the second electric pushrod is equipped between the first movement seat and clamping plate.
Preferably, the first hydraulic lifting arm, first hydraulic lifting are uniformly provided between the lifter plate and rotating disc
For adjusting welder height, the lifter plate is fixedly connected bar with support base.
Preferably, the protective device includes the second Mobile base, third electric pushrod, baffle and the 4th electric pushrod, institute
It states the second Mobile base to be set on front side of support base and rear side, is equipped with that third is electronic to be pushed away between second Mobile base and support base
Bar, the second Mobile base outside are equipped with baffle, the 4th electric pushrod are equipped between the baffle and the second Mobile base.
Preferably, the support column is set at the top of support base and welds with support base, and the is equipped at the top of the support column
One lateral column, is equipped with the first guide bearing between the support column and the first lateral column, first guide bearing side is equipped with second
Lateral column, second lateral column side are equipped with the second hydraulic lifting arm, and second lateral column and the second hydraulic lifting arm are inclination
Setting, is equipped with the second guide bearing, second liquid between first lateral column and the second hydraulic lifting arm and the second lateral column
It presses and is equipped with attachment base on the outside of elevating lever, the attachment base side is equipped with welding chamber, and the intracavitary portion of welding is equipped with optical collector, laser
Generator, oscillator device and total reflection mirror, the welding chamber outside are connected with plumb joint.
Preferably, PLC controller, CPU processor, wireless data transfer module and data are equipped with inside the control panel
Memory module, the control panel surface are equipped with touch screen, and the control panel side is equipped with alarm device, and the control panel is logical
Transmission cable is crossed to be connected to alarm device and touch screen.
Technical effect and advantage of the invention:
1, by being equipped with rotary electric machine and welder, rotary electric machine work can drive turn disc, to change
The rotation of welder and the angle of plumb joint may be implemented to carry out welding to object of different shapes, while can also be with
Being worked by rotary electric machine drives 90 degree of plumb joint rotations to weld rear side object, and front side and rear side are successively welded
Work saves space and improves working efficiency, and the second hydraulic lifting arm can push welding chamber and plumb joint mobile to change welding
The depth of position realizes the welding of horizontal direction, welds intracavitary laser generator, optical collector and the work of oscillator device and issues
Laser is simultaneously transmitted to plumb joint by total reflection mirror and carries out welding by laser, and Laser Welding Speed is faster and welding effect
It is good;
2, by being equipped with clamping device and lifter plate, the first electric pushrod can push first movement seat mobile, make clamping plate
It being in required welding object and is same as direction, subsequent second electric pushrod pushes clamping plate to be clamped required welding object by two sides,
It thereby may be ensured that welding will not shake to influence the accurate progress of welding, the first hydraulic lifting in the process
Bar can push lifter plate to go up and down, to change the height of plumb joint in welder, realize the welding of vertical direction;
3, by being equipped with protective device and multiple sensors, third electric pushrod can push the second Mobile base mobile, the
Four electric pushrods push baffle to avoid welding by baffle by barrier on the outside of required welding position close to welding position needed for object
Spark is generated in the process to damage equipment or staff, welds object distance machine needed for the detection of first laser sensor
The distance of people, second laser sensor detect rotary electric machine rotational angle, and ultrasonic sensor detects plumb joint apart from object institute
The distance of welding position is needed, so as to realize accurately welding.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is clamping device top view of the invention;
Fig. 3 is protective device top view of the invention;
Fig. 4 is welder structural schematic diagram of the invention;
In figure: 1 pedestal, 11 first laser sensors, 12 second laser sensors, 2 rotary electric machines, 3 rotating discs, 4 clamp
Device, 41 mounting plates, 42 first movement seats, 43 first electric pushrods, 44 clamping plates, 45 second electric pushrods, 5 lifter plates, 51
One hydraulic lifting arm, 6 support bases, 61 ultrasonic sensors, 7 protective devices, 71 second Mobile bases, 72 third electric pushrods, 73
Baffle, 74 the 4th electric pushrods, 8 welders, 81 support columns, 82 first lateral columns, 83 first guide bearings, 84 second lateral columns,
85 second hydraulic lifting arms, 86 second guide bearings, 87 attachment bases, 88 welding chambers, 89 plumb joints, 9 control panels, 91 alarms
Device.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one:
The present invention provides a kind of industrial automation welding robot as shown in Figs 1-4, including pedestal 1, the pedestals 1
Top is equipped with rotary electric machine 2, and rotating disc 3 is equipped at the top of the rotary electric machine 2, and the rotating disc 3 connects with the transmission of rotary electric machine 2
It connects, 3 front side of rotating disc and rear side are equipped with clamping device 4, are equipped with lifter plate 5, the lifter plate at the top of the rotating disc 3
5 tops are equipped with support base 6, and 6 front side of support base and rear side are equipped with protective device 7, are equipped with welding at the top of the support base 6
Device 8, the welder 8 are hydraulic including support column 81, the first lateral column 82, the first guide bearing 83, the second lateral column 84, second
Elevating lever 85, attachment base 87, welds chamber 88 and plumb joint 89 at second guide bearing 86, is equipped with control panel on front side of the pedestal 1
9。
The support column 81 is set to 6 top of support base and welds with support base 6, and first is equipped at the top of the support column 81
Lateral column 82 is equipped with the first guide bearing 83,83 side of the first guide bearing between the support column 81 and the first lateral column 82
Equipped with the second lateral column 84,84 side of the second lateral column is equipped with the second hydraulic lifting arm 85, second lateral column 84 and the second liquid
Pressing elevating lever 85 is to be obliquely installed, and is equipped between first lateral column 82 and the second hydraulic lifting arm 85 and the second lateral column 84
Second guide bearing 86, attachment base 87 is equipped on the outside of second hydraulic lifting arm 85, and 87 side of attachment base is equipped with welding
Chamber 88, is equipped with optical collector, laser generator, oscillator device and total reflection mirror inside the welding chamber 88, on the outside of the welding chamber 88
It is connected with plumb joint 89.
This implementation is the utility model has the advantages that the work of rotary electric machine 2 can drive rotating disc 3 to rotate, to change turning for welder 8
Dynamic and plumb joint 89 angle may be implemented to carry out object of different shapes welding, while can also pass through rotation electricity
The work of machine 2 drives 89 90 degree of plumb joint rotations to weld rear side object, and front side and rear side successively carry out welding section
Save space improves working efficiency, and the second hydraulic lifting arm 85 can push welding chamber 88 and plumb joint 89 mobile to change welding
The depth of position realizes the welding of horizontal direction, welds intracavitary laser generator, optical collector and the work of oscillator device and issues
Laser is simultaneously transmitted to plumb joint 89 by total reflection mirror and carries out welding by laser, and Laser Welding Speed is faster and welding effect
It is good.
Embodiment two:
The clamping device 4 includes mounting plate 41, first movement seat 42, the first electric pushrod 43, clamping plate 44 and the second electricity
Dynamic push rod 45, the mounting plate 41 is set to 3 front side of rotating disc and rear side, the mounting plate 41 are fixedly connected with rotating disc 3, institute
41 side of mounting plate is stated equipped with first movement seat 42, the first electric pushrod is equipped between the mounting plate 41 and first movement seat 42
43, it is equipped with clamping plate 44 on the inside of the first movement seat 42, second is equipped between the first movement seat 42 and clamping plate 44 and electronic is pushed away
Bar 45.
The first hydraulic lifting arm 51, first hydraulic lifting arm 51 are uniformly provided between the lifter plate 5 and rotating disc 3
For adjusting 8 height of welder, the lifter plate 5 is fixedly connected with support base 6.
The present embodiment makes clamping plate 44 and institute the utility model has the advantages that the first electric pushrod 43 can push first movement seat 42 mobile
Object need to be welded and push clamping plate 45 to be clamped required welding object by two sides in direction, subsequent second electric pushrod 45 is same as,
It thereby may be ensured that welding will not shake to influence the accurate progress of welding, the first hydraulic lifting in the process
Bar 51 can push lifter plate 5 to go up and down, to change the height of plumb joint 89 in welder 8, realize the welding of vertical direction
Work.
Embodiment three:
1 two sides of pedestal are equipped with first laser sensor 11, are equipped with second laser sensor at the top of the pedestal 1
12,6 side of support base is uniformly provided with ultrasonic sensor 61, first laser displacement sensor 11 and second laser sensor
12 models are LK-G5000,61 model WS-A1640H12 of ultrasonic sensor.
The protective device 7 includes the second Mobile base 71, third electric pushrod 72, baffle 73 and the 4th electric pushrod 74,
Second Mobile base 71 is set to 6 front side of support base and rear side, and third is equipped between second Mobile base 71 and support base 6
Electric pushrod 72 is equipped with baffle 73 on the outside of second Mobile base 71, and the is equipped between the baffle 73 and the second Mobile base 71
Four electric pushrods 74.
It is equipped with PLC controller, CPU processor, wireless data transfer module and data inside the control panel 9 and stores mould
Block, 9 surface of control panel are equipped with touch screen, and 9 side of control panel is equipped with alarm device 91, and the control panel 9 is logical
It crosses transmission cable to be connected to alarm device 91 and touch screen, the shape of welding object needed for staff is set by touch screen before working
Shape, welding position and weld length, control panel 9, which receives different sensors transmission signal and is converted into data, is shown in touch-control
Screen 9 on, when data are abnormal control panel 9 control the urgent stop of equipment simultaneously alarm device 91 sound remind staff into
Row is checked.
The present embodiment is the utility model has the advantages that third electric pushrod 72 can push the movement of the second Mobile base 71, the 4th electric pushrod
74 promotion baffles 73 avoid welding process by baffle 73 by barrier on the outside of required welding position close to welding position needed for object
Middle generation spark damages equipment or staff, and first laser sensor 11 welds object distance robot needed for detecting
Distance, second laser sensor 12 detect 2 rotational angle of rotary electric machine, ultrasonic sensor 61 detect plumb joint 89 apart from object
The distance of welding position needed for body, so as to realize accurately welding.
Working principle of the present invention:
Referring to Figure of description 1 and Fig. 3: first laser sensor 11 detect needed for welding object distance robot away from
From second laser sensor 12 detects 2 rotational angle of rotary electric machine, and ultrasonic sensor 61 detects plumb joint 89 apart from object institute
The distance of welding position is needed, so as to realize accurately welding, weldering needed for staff is set by touch screen before working
Shape, welding position and the weld length of object are connect, control panel 9 receives different sensors transmission signal and is converted into data
It is shown on touch screen 9, when data are abnormal, control panel 9 controls the urgent stop of equipment alarm device 91 sounds prompting simultaneously
Staff checks;
Referring to Figure of description 1 and Fig. 4: the work of rotary electric machine 2 can drive rotating disc 3 to rotate, to change welding dress
8 rotation and the angle of plumb joint 89 are set, may be implemented to carry out welding to object of different shapes, while can also pass through
The work of rotary electric machine 2 drives 89 90 degree of plumb joint rotations to weld rear side object, and front side and rear side are successively welded
Work saves space and improves working efficiency, and the second hydraulic lifting arm 85 can push welding chamber 88 and plumb joint 89 mobile to change
The depth for becoming welding position, realizes the welding of horizontal direction, welds intracavitary laser generator, optical collector and oscillator device work
Make issue laser and by total reflection mirror by laser be transmitted to plumb joint 89 carry out welding, Laser Welding Speed faster and weldering
It is good to connect effect;
First movement seat 42 can be pushed mobile referring to Figure of description 1 and the Fig. 2: the first electric pushrod 43, make clamping plate 44
It is in required welding object and is same as direction, subsequent second electric pushrod 45 pushes clamping plate 45 to be pressed from both sides required welding object by two sides
Tightly, it thereby may be ensured that welding will not shake to influence the accurate progress of welding in the process, first is hydraulic
Elevating lever 51 can push lifter plate 5 to go up and down, to change the height of plumb joint 89 in welder 8, realize vertical direction
Welding;
Referring to Figure of description 3: third electric pushrod 72 can push the second Mobile base 71 mobile, the 4th electric pushrod 74
Baffle 73 is pushed to avoid in welding process close to welding position needed for object by baffle 73 by barrier on the outside of required welding position
Spark is generated to damage equipment or staff.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (7)
1. a kind of industrial automation welding robot, including pedestal (1), it is characterised in that: be equipped with rotation at the top of the pedestal (1)
Motor (2), rotary electric machine (2) top are equipped with rotating disc (3), and the rotating disc (3) and rotary electric machine (2) are sequentially connected,
It is equipped with clamping device (4) on front side of the rotating disc (3) with rear side, is equipped with lifter plate (5) at the top of the rotating disc (3), it is described
Support base (6) are equipped at the top of lifter plate (5), on front side of the support base (6) and rear side is equipped with protective device (7), the support
Welder (8) are equipped at the top of seat (6), the welder (8) includes support column (81), the first lateral column (82), the first guiding
Bearing (83), the second lateral column (84), the second hydraulic lifting arm (85), the second guide bearing (86), attachment base (87), welding chamber
(88) and plumb joint (89), pedestal (1) front side are equipped with control panel (9).
2. a kind of industrial automation welding robot according to claim 1, it is characterised in that: pedestal (1) two sides
It is equipped with first laser sensor (11), is equipped with second laser sensor (12) at the top of the pedestal (1), the support base (6)
Side is uniformly provided with ultrasonic sensor (61).
3. a kind of industrial automation welding robot according to claim 1, it is characterised in that: the clamping device (4)
Including mounting plate (41), first movement seat (42), the first electric pushrod (43), clamping plate (44) and the second electric pushrod (45), institute
It states mounting plate (41) and is set to rotating disc (3) front side and rear side, the mounting plate (41) is fixedly connected with rotating disc (3), described
Mounting plate (41) side is equipped with first movement seat (42), and the first electricity is equipped between the mounting plate (41) and first movement seat (42)
Dynamic push rod (43) are equipped with clamping plate (44) on the inside of the first movement seat (42), the first movement seat (42) and clamping plate (44) it
Between be equipped with the second electric pushrod (45).
4. a kind of industrial automation welding robot according to claim 1, it is characterised in that: the lifter plate (5) with
It is uniformly provided between rotating disc (3) the first hydraulic lifting arm (51), first hydraulic lifting arm (51) is for adjusting welding dress
(8) height is set, the lifter plate (5) is fixedly connected with support base (6).
5. a kind of industrial automation welding robot according to claim 1, it is characterised in that: the protective device (7)
Including the second Mobile base (71), third electric pushrod (72), baffle (73) and the 4th electric pushrod (74), second Mobile base
(71) it is set on front side of support base (6) and rear side, pushes away between second Mobile base (71) and support base (6) equipped with third is electronic
Bar (72), the second Mobile base (71) outside are equipped with baffle (73), set between the baffle (73) and the second Mobile base (71)
There is the 4th electric pushrod (74).
6. a kind of industrial automation welding robot according to claim 1, it is characterised in that: the support column (81) sets
It is placed at the top of support base (6) and is welded with support base (6), be equipped with the first lateral column (82) at the top of the support column (81), the branch
The first guide bearing (83) are equipped between dagger (81) and the first lateral column (82), the first guide bearing (83) side is equipped with the
Two lateral columns (84), the second lateral column (84) side are equipped with the second hydraulic lifting arm (85), second lateral column (84) and second
Hydraulic lifting arm (85) is to be obliquely installed, first lateral column (82) and the second hydraulic lifting arm (85) and the second lateral column (84)
Between be equipped with the second guide bearing (86), be equipped with attachment base (87) on the outside of second hydraulic lifting arm (85), the connection
Seat (87) side is equipped with welding chamber (88), and optical collector, laser generator, oscillator device are equipped with inside the welding chamber (88) and is all-trans
Mirror is penetrated, is connected with plumb joint (89) on the outside of the welding chamber (88).
7. a kind of industrial automation welding robot according to claim 1, it is characterised in that: the control panel (9)
Inside is equipped with PLC controller, CPU processor, wireless data transfer module and data memory module, control panel (9) table
Face be equipped with touch screen, control panel (9) side be equipped with alarm device (91), the control panel (9) by transmission cable with
Alarm device (91) is connected to touch screen.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811053644.1A CN109175687A (en) | 2018-09-10 | 2018-09-10 | A kind of industrial automation welding robot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811053644.1A CN109175687A (en) | 2018-09-10 | 2018-09-10 | A kind of industrial automation welding robot |
Publications (1)
Publication Number | Publication Date |
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CN109175687A true CN109175687A (en) | 2019-01-11 |
Family
ID=64915863
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201811053644.1A Pending CN109175687A (en) | 2018-09-10 | 2018-09-10 | A kind of industrial automation welding robot |
Country Status (1)
Country | Link |
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CN (1) | CN109175687A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111922575A (en) * | 2020-08-31 | 2020-11-13 | 郑恩 | Auxiliary tool for automatic welding of automobile beam |
-
2018
- 2018-09-10 CN CN201811053644.1A patent/CN109175687A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111922575A (en) * | 2020-08-31 | 2020-11-13 | 郑恩 | Auxiliary tool for automatic welding of automobile beam |
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Application publication date: 20190111 |
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