CN109174808A - A kind of ultrasonic wave auto parts cleaning equipment - Google Patents

Abstract

The invention discloses a kind of ultrasonic wave auto parts cleaning equipments, including hot dipping device, and in or the water of high temperature impregnates to soften dirt spare and accessory parts；Liquid changing device, sewage for being replaced and cleaned in case and to sewage water filtration processing, when quantity of wastewater effluent reaches the 1/5-1/3 of raw sewage total amount, the injected clear water into cleaning case；Drying device will first dry after high speed centrifugation dries by the spare and accessory parts after the completion of ultrasonic cleaning.The present invention filters out the big partial size impurity in sewage by the way that filtering device is arranged, reduce the presence of the impurity in water, so as to improve water purity, extend the time that water body uses, water consumption is reduced, and part left and right in cleaning case is filtered out by power part pulling and is acted, can be effectively filtered the impurity in water, without human intervention, manpower and material resources have been saved.

Description

A kind of ultrasonic wave auto parts cleaning equipment

Technical field

The invention belongs to auto parts processing technology fields, more particularly, to a kind of ultrasonic wave auto parts cleaning equipment.

Background technique

During auto parts and components are cleaned, auto parts and components are cleaned up in order to ensure, existing skill Art is slightly to be cleaned auto parts and components, removes a large amount of dirt on components, is then placed in water spare and accessory parts again Using ultrasonic cavitation, the progress of spare and accessory parts is carefully cleaned, cleaning effect is good.

But after completing to auto parts cleaning, a large amount of water is had on part, because the shape of part is Irregular shape, therefore can have a large amount of ponding on part, keep part dry according to air-dried mode, it is required Time is long, and part portion region can also have water, easily causes piece surface oxidation and rusting, part is caused to be eroded by too fast.

Summary of the invention

The present invention for overcome the deficiencies in the prior art, provides the ultrasonic wave automobile that a kind of structure is simple, rate of drying is fast Parts Washing Equipment.

To achieve the goals above, the invention adopts the following technical scheme: a kind of auto-parts cleaning equipment, including

Hot dipping device impregnates spare and accessory parts at 55-75 DEG C to soften dirt；

Spare and accessory parts after immersion are rinsed scale removal by flusher；

Vltrasonic device carries out cavitation process to the dirt on spare and accessory parts by ultrasonic wave, including ultrasonic means and with it is described super The cleaning case that acoustic member matches；

Water installations are changed, the sewage for being replaced and cleaned in case and processing are filtered to sewage, when quantity of wastewater effluent reaches former dirty When the 1/5-1/3 of water inventory, injected clear water and sewage after filtering into cleaning case；

Drying device will first dry after high speed centrifugation dries by the spare and accessory parts after the completion of ultrasonic cleaning.

The present invention is by setting drying device, when part is dried, carries out rapid centrifugation drying to part, Effectively the water body in part can be thrown away during this, the water content on part is reduced rapidly, then carry out at drying again Reason, so that part can be completely dried, should avoiding part in the process, there are ponding, to reduce part oxidation, extend part and exist Service life after over cleaning；By the way that water supply device is arranged, the water inlet synchronized during draining is realized, is somebody's turn to do At least the temporal summation of entire draining water filling can be shortened half in the process, the time used is short, therefore entire draining note Water it is high-efficient, to indirectly improve the efficiency cleaned to spare and accessory parts, and again and clearly by filtered sewage It in the re-using to cleaning case of water together, realizes and secondary use is carried out to sewage, reduce the consumption of water resource, realize Saving to water resource, and because being filtered to sewage, filter residue is effectively concentrated in together, consequently facilitating to filter Slag is focused on, and is avoided sewage discharge discharge and is influenced environment, has environmental-protecting performance.

Further, the drying device includes baking oven, the heat generating components in the baking oven, is set in the baking oven Clamping component and rotary electric machine for driving clamping component rotation；Heat can be concentrated by the way that baking oven is arranged, But also water body is thrown out of during capable of reducing water dumping, and drying can be realized to part by drying component then, passed through setting and clamped Component can be clamped part, keep the fixed effect of part.

Further, the clamping component include the first folder, the second folder matched with first folder and with The connected rotation axis of first folder, the rotation axis are connected with the rotary electric machine；Between first folder and the second folder It cooperates, clamping is fixed to part to realize, which can be improved the fixed effect of entire spare and accessory parts.

Further, first folder equipped with multiple drainages be open, second folder include frame and it is multiple with The connected spring of the frame；Drainage opening can supply water and pass through, and spring then can deformation occurs, be suitable for various different shapes Part, good fixing effect.

Further, the heat generating components includes the heat generating member in the baking oven and matches with the heat generating member Air supply duct, the heat generating member are equipped with multiple cooling fins；By the cooperation between air supply duct and heat generating member, warm wind is realized Heat dissipation, and cooling fin then increases the exposure of heat on wind and heat generating member, has better drying effect.

Further, the liquid changing device includes rack, the impermeable film for separating clear water and sewage and for driving The impermeable film is layed in the driving part in the sewage level, and the driving part is set in the rack；By setting Set impermeable film can will sewage and clear water are separated out, avoid be mutually mixed between sewage and clear water and cause sewage without Method timely and effectively discharges, and rack and driving part is arranged then realizes and the both ends of impermeable film are fixed, and avoids Impermeable film is fallen downwards, and the set-up mode is also realized and spread out to the automatic shape of impermeable film, without human intervention, is saved Manpower.

Further, the driving part is matched including the first magnetic clamp, with first magnetic clamp to clamp Second magnetic clamp of impermeable film, for driving first magnetic clamp along the movable drive chain of the rack and drive Moving part, the actuator are matched with the drive chain；It can be thin to water proof by the first magnetic clamp and the second magnetic clamp Film is clamped fixation, and fixed form is simple, only need to easily clamp impermeable film, and chain and actuator is arranged then The first magnetic clamp driven can pave open impermeable film along rack activity.

Further, first magnetic clamp be equipped with anti-skidding recess portion, second magnetic clamp be equipped with it is described The anti-skidding protrusion that anti-skidding recess portion matches；The anti-skidding concave bottom be equipped with the first anti-slip layer, the anti-skidding protrusion be equipped with The second anti-slip layer that first anti-slip layer matches；It is inserted into anti-skidding recess portion by the way that anti-skidding protrusion is arranged, it can be to water proof The end of film is compressed, so that impermeable film end will not be from first, when injected clear water on to impermeable film It is disengaged in two magnetic clamps；The first anti-slip layer and the second anti-slip layer is arranged, and it can increase impermeable film and the first folder and second Frictional force between folder, good fixing effect.

Further, the drive chain is equipped with multiple for fixing the fixed knot of first magnetic clamp end Structure, the fixed structure include the fixed block being set in the drive chain, the fixing groove and use that are formed on the fixed block In the elastic piece for closing the fixing groove, described elastic piece one end part is bent to form grafting protrusion, and the fixed block is equipped with Grafting recess portion is matched with the grafting protrusion；By setting fixed block, fixing groove can end to the first magnetic clamp into The effective limit of row, to avoid the first magnetic clamp stable as drive chain is moved, and passes through elastic piece Setting can compress the first magnetic clamp, avoid the first magnetic clamp from rotating, pass through grafting protrusion and grafting recess portion Between cooperation, which can be fixed the end of fixed block, and elastic piece is kept to be not susceptible to flick.

In conclusion the present invention filters out the big partial size impurity in sewage by the way that filtering device is arranged, water is reduced In the presence of impurity extend the time that water body uses so as to improve water purity, reduce water consumption, and pass through Power part pulling filters out part left and right movement in cleaning case, can be effectively filtered the impurity in water, without artificial Operation, has saved manpower and material resources.

Detailed description of the invention

Fig. 1 is the structural schematic diagram one of the embodiment of the present invention one.

Fig. 2 is the structural schematic diagram two of the embodiment of the present invention one.

Fig. 3 is the partial structural diagram one of the embodiment of the present invention one.

Fig. 4 is the partial structural diagram two of the embodiment of the present invention one.

Fig. 5 is the partial structural diagram three of the embodiment of the present invention one.

Fig. 6 is the structural schematic diagram of one activity female rail of the embodiment of the present invention.

Fig. 7 is the structural schematic diagram one of all knife of the embodiment of the present invention.

Fig. 8 is the structural schematic diagram two of all knife of the embodiment of the present invention.

Fig. 9 is the structural schematic diagram of one filter element of the embodiment of the present invention.

Figure 10 is the partial structural diagram of the embodiment of the present invention two.

Figure 11 is the first clamping structure schematic diagram of the embodiment of the present invention two.

Figure 12 is the second clamping structure schematic diagram of the embodiment of the present invention two.

Specific embodiment

In order to make those skilled in the art better understand the present invention program, below in conjunction in the embodiment of the present invention Attached drawing, the technical scheme in the embodiment of the invention is clearly and completely described.

Embodiment one:

As shown in figs 1-9, a kind of ultrasonic wave auto parts cleaning equipment, including hot dipping device 1, flusher 2, Vltrasonic device 3 And liquid changing device 4, wherein the hot dipping device 1 its be used under the high temperature conditions to impregnate auto parts, to soften automobile zero Dirt on part；Specifically, the hot dipping device 1 includes hot dipping case 11, heating member 12 and water pipe 13, the hot dipping case 11 is gold Belong to case, the heating member 12 is located on 11 inner wall of hot dipping case, which is resistance wire, the water pipe 13 and tap water Pipeline is connected, to heat in heating member 12 to water, so that the water temperature in hot dipping case 11 is increased to 55-75 Celsius Degree；The flusher 2 is the conventional water pipe for being connected with high-pressure nozzle；After being impregnated to part, filled by rinsing Setting 2 effectively can effectively be handled the dirt on spare and accessory parts；The Vltrasonic device 3 has to auto parts and components The cleaning of effect carries out cavitation process to the dirt on auto parts by ultrasonic wave, so that the dirt on each position of part is removed, The Vltrasonic device 3 includes ultrasonic means 31 and cleaning case 32, and the ultrasonic means 31 are that ultrasonic wave clear is worked as in the market In supersonic generator, the cleaning case 32 is a metal box, water is injected in the cleaning case 32, then at described zero Part is placed in cleaning case 32, is acted in water by ultrasonic wave, then realizes that cavitation, and then realization pair occur for ultrasonic wave in water Part carries out ultrasonic cleaning.

Further, the liquid changing device 4 its be used to be replaced and cleaned the sewage in case 32, but also sewage is filtered Processing, when sewage discharges, the total emission volumn of sewage is in the 1/5-1/3 of total sewage quantity, i.e., to cleaning case 32 Interior beginning injected clear water；Specifically, the liquid changing device 4 includes rack 41, impermeable film 42 and driving part 43, the rack 41 be a metal framework, 41 sets of the rack outside the cleaning case 32, the impermeable film 42 is a PVC film, and the water proof is thin Before starting injected clear water into cleaning case 32, impermeable film 42 is laid on sewage film 42, is divided sewage and clear water It separates, i.e., when to cleaning is injected in cleaning case 32, clear water is directly infused on the impermeable film 42, the impermeable film 42 Then early period is largely erected in the rack 41 in a metallic roll；The impermeable film 42 is in the driving part Under 43 driving, the other end of rack 41 can be drawn to from one end of the rack 41, thus impermeable film 42 during being somebody's turn to do It is laid on the sewage.

Specifically, the driving part 43 is located in the rack 41, the driving part 43 include the first magnetic clamp 45, Second magnetic clamp 46, drive chain 47 and actuator, first magnetic clamp 45 its metallic rod and to be bonded in metallic rod On magnet strip be formed by, and the both ends of first magnetic clamp 45 be cylinder, middle part be with a plane, the magnetic Iron bar is bonded in the plane at the middle part of metallic rod；Second magnetic clamp 46 is a metallic rod and magnet structure with plane At during use, first magnetic clamp 45 and the second magnetic clamp 46 attract each other and link together, thus right Impermeable film 42 clamps；And first magnetic clamp 45 is detachably connected in the drive chain 47, therefore described Actuator is motor, and it is the prior art, therefore do not show specifically in figure which drives drive chain to rotate by gear Out；When actuator is opened, the actuator drives the drive chain 47 to be rolled, and then drives first magnetic Property folder 45 rolled, therefore the impermeable film 42 is driven to be moved, the actuator is motor.

Further, the plane in first magnetic clamp 45, which is recessed downwards, is formed with an anti-skidding recess portion 451, described Anti-skidding recess portion 451 is a strip groove, is equipped with the first anti-slip layer 452, first anti-slip layer in the bottom of the anti-skidding recess portion 451 451 be rubber layer；Anti-skidding protrusion 461 is equipped in second magnetic clamp 46, the anti-skidding protrusion 461 is the second magnetic holder Plane on part 46 raises upward the metal raised line to be formed, and the anti-skidding protrusion 461 is equipped with the second anti-slip layer 462, institute Stating the second anti-slip layer 462 is a rubber layer, and during being clamped to impermeable film 42, the anti-skidding protrusion 461 is inserted into In the anti-skidding recess portion 451, fixation is clamped to impermeable film 42 to realize.

Further, the drive chain 47 is the belt chain on inner wall with multiple biting teeths, the drive chain 47 It is two, and one is located at the rack side, another 41 other end of rack, at the both ends of 41 side of rack It is equipped with a rotating disk 411, the biting teeth in the drive chain 47 is meshed with the biting teeth in the rotating disk 411, the drive Moving part is motor, which is meshed by metal gear with the rotating disk 411, so the driving drive chain 47 into Row rotation, is equipped with fixed structure 5 in the drive chain 47, and the fixed structure 5 includes being located in the drive chain 47 Fixed block 51, fixing groove 52 and elastic piece 53, the fixed block 51 is a T-shaped metal block, on the fixed block 51 under Portion connects with the drive chain 47, and the fixing groove 52 is the semi-circular recesses being formed on the fixed block 51, and described One magnetic clamp 45 is placed in the fixing groove 52, and the elastic piece 53 is a sheet metal, one end of the elastic piece 53 and institute The flexible connection of fixed block 51 is stated, the other end and the fixed block 51 are clamped.

Specifically, one end part of the elastic piece 53 is bent, a grafting protrusion 531 is formed, on the fixed block 51 Equipped with grafting recess portion 511, when connection, the grafting protrusion 531 be can be inserted into the grafting protrusion 531, so as to Realize that elastic piece 53 is connected with the fixed block 51；A port 510, the port 510 are equipped on the fixed block 51 simultaneously It is connected with the grafting recess portion 511；A head part 410 is equipped in the rack 41, which is the gold that end face is inclined-plane Belong to item, the head part 410 can be inserted into the port 510, and then head part 410 can push the grafting protrusion 531 upwards on line Movement to can disengage in grafting recess portion 511 on grafting protrusion 531, and then releases elastic piece 53 to the first magnetic clamp 45 end is fixed；It penetrates in grafting recess portion and can effectively push up grafting protrusion in grafting recess portion by the way that head part is arranged It opens, which can automatically open elastic piece, to release elastic piece to the compression effect of the first magnetic clamp, and then can be convenient for the One magnetic clamp is rotated.

Further, a driving motor 40 is additionally provided in the rack 41, which is conventional motor, The output shaft of the driving motor 40 is equipped with the first transmission gear 401, and first transmission gear 401 is metal gear, in institute The end for stating the first magnetic clamp 45 is equipped with the second transmission gear 450, which is similarly metal gear, When the elastic piece 53 is opened by head part 53, first transmission gear 401 also just with 450 phase of the second transmission gear Engagement, therefore under the drive of driving motor 40, the first magnetic clamp 45 and the second magnetic clamp 46 can rotate, so that water proof is thin Film 42 is collected

Further, the liquid changing device 4 further includes the cutting part 7 for cutting off impermeable film 42, and the cutting part 7 wraps Activity female rail 71, cutter part 72 and motor 73 are included, the activity female rail 71 is by one formed that is recessed inwardly in the middle part of metal strip Groove, and institute's activity female rail 71 is to be inserted into 41 other side of rack by the side of rack 41, at the both ends of the cutter part 72 With baffle 719, the baffle 719 is a metal plate；Impermeable film can be cut off by the way that cutting part is arranged, thus the One magnetic clamp can smoothly wind up entire impermeable film when rotation；And setting activity female rail is then cut for described Knife is along the defence line carry out activity of activity female rail, thus the cutting that cutter can be smooth to impermeable film, reduction impermeable film is unrestrained Take；Specifically, the cutter part 72 is located in the activity female rail 71, which includes pedestal 721, cutter 722 and turns round Spring 723, the pedestal 721 are a metal block, and multiple balls 718 are equipped on the pedestal 721, and the ball 718 is metal ball, The ball 718 and the bottom connection of the activity female rail 71 touch；It then can be reduced in pedestal and activity female rail by the way that ball is arranged Frictional force between wall.

Specifically, the torsional spring 723 is torsional spring conventional on the market, the cutter 722 is a steel edge, the cutter 722 It is flexibly connected with the pedestal 721, for the cutter 722 under the action of torsional spring 723, cutter 722 can be perpendicular to the pedestal On 721；The motor 723 be in the market can positive and negative rotation motor, on the motor 723 be equipped with a metal wheel, the metal wheel On be connected with steel wire 724, be connected by steel wire 724 with the pedestal 721, thus the motor 723 rotation when, it is described Motor 723 can pull the pedestal 721 or so to act, when the pedestal 721 is pulled to movement 71 one end of female rail, institute Stating cutter 722 can be in contact with the baffle 719, so that cutter 722 can be bent down, and then be hidden on the baffle 719 Under；It can be effectively fixed by setting pedestal, cutter and torsional spring, and by the baffled cooperation between torsional spring, then can It is enough to be bent downward in cutter, cutter is hidden, avoids cutter part from causing security risk to worker, but also can be avoided and cut Knife causes to puncture to impermeable film, ensures the integrality of impermeable film, keeps away that there is a situation where leaks.

Further, the liquid changing device 4 further includes feed liquid pipeline 75, liquid outlet pipe 76 and filter element 77, the confession Liquid pipe road 75 is a metallic conduit, and clear water sends out in the feed liquid pipeline 75, and the feed liquid pipeline 72 be located at it is described every The top of water film 42, the liquid outlet pipe 76 are connected with the cleaning case 32, and the sewage in the cleaning case 32 is from described It is discharged in liquid outlet pipe 76, the filter element 77 includes Rose Box 771, filter screen 772, fine sand layer 773 and active carbon layer 774, the Rose Box 771 is a metal box, and the bottom of the Rose Box 771 is equipped with sewage door, and the filter screen 772 is a gold medal Belong to net, the fine sand layer 773 is that one layer of fine sand is constituted, and the active carbon layer 774 is existing layer of active carbon in the market, sewage First layer filtering is being realized by filter screen 772, is then carried out second by fine sand layer 773 and is filtered, finally passes through activity again Layer of charcoal 774 carries out further adsorption treatment, and a negative pressure pipe fitting 775, the negative tube are also communicated on the Rose Box 771 Part 775 is a metallic conduit for being connected with exhaust fan, accelerates sewage from fine sand layer and active carbon layer on the negative pressure pipe fitting 775 Pass through on 774.

Embodiment two:

As shown in figs. 10-12, the difference between this embodiment and the first embodiment lies in, present embodiment discloses drying unit 9, the drying Device 9 first carries out the drying of high speed high speed centrifugation to part after part is by ultrasonic cleaning, then carries out by hot wind Drying；Specific: the drying unit 9 includes baking oven 91, heat generating components 94, clamping component 92 and rotary electric machine 93, the baking Case 91 is a metal box, and the sidewall opening of the baking oven 91, part can be put into the opening, and the clamping component 92 includes the One folder 921, the second folder 922 and rotation axis 923, first folder 921 are the metal with multiple drainages opening 925 Plate, second folder 922 include frame 926 and spring 927, and the frame 926 is metal frame, and the spring 927 is metal Spring, the both ends of the spring 927 are connected with the frame 926, and the rotation axis 923 is a metal shaft, which is Two, the rotation axis 923 is connected with the frame 926；First folder, 921 side and the side of the frame 926 are cut with scissors Chain, the other side are detachably connected with the frame 926 by bolt etc., this is connected as those skilled in the art easily can be real Existing；The rotary electric machine 93 is conventional motor, and the rotation axis 923 is connected with the rotary electric machine 93, thus in rotation electricity Under the driving of machine 93, the clamping component 92 realizes rotation, therefore part is placed in the first folder 921 and the in use Between two folders 922, part is clamped to realize.

Specifically, the heat generating components 94 includes heat generating member 941 and air supply duct 942, the heat generating member 941 is heating wire Pipe, is equipped with multiple cooling fins 943 on the heat generating member 941, and the cooling fin 943 is sheet metal；The air supply duct 942 is slotting Enter the metallic conduit in the baking oven 91, which is connected with blower, therefore the wind on air supply duct 942 is first blown Heat generating member 941 and cooling fin 943 are crossed, then blows to part again, drying and processing is carried out to part to realize.

Obviously, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment should fall within the scope of the present invention.

Claims (8)

1. a kind of ultrasonic wave auto parts cleaning equipment, it is characterised in that: including

Hot dipping device (1), in or the water of high temperature impregnates to soften dirt spare and accessory parts；

Flusher (2) is rinsed the components after impregnating；

Vltrasonic device (3) carries out cavitation process, including ultrasonic means (31) to the spare and accessory parts being immersed in water by ultrasonic wave With the cleaning case (32) matched with the ultrasonic means (31)；

Liquid changing device (4), sewage for being replaced and cleaned in case (32) and to recycling after sewage water filtration processing work as sewage discharge When amount reaches the 1/5-1/3 of raw sewage total amount, to cleaning case (32) interior injected clear water;

Drying device (9) will first dry after high speed centrifugation dries by the spare and accessory parts after the completion of ultrasonic cleaning.

2. a kind of ultrasonic wave auto parts cleaning equipment according to claim 1, it is characterised in that: the drying device It (9) include baking oven (91), the heat generating components (94) being set in the baking oven (91), the clamping component being set in the baking oven (91) (92) and for drive the clamping component (92) rotate rotary electric machine (93).

3. a kind of ultrasonic wave auto parts cleaning equipment according to claim 2, it is characterised in that: the clamping component (92) include the first folder (921), the second folder (922) for being matched with first folder (921) and pressed from both sides with described first The connected rotation axis (923) of part (921), the rotation axis (923) are connected with the rotary electric machine (93).

4. a kind of ultrasonic wave auto parts cleaning equipment according to claim 3, it is characterised in that: first folder (921) it is equipped with multiple drainages opening (925), second folder (922) includes frame (926) and the multiple and frame (926) connected spring (927).

5. a kind of ultrasonic wave auto parts cleaning equipment according to claim 3, it is characterised in that: the heat generating components (94) air supply duct for including the heat generating member (941) in the baking oven (91) and being matched with the heat generating member (941) (942), the heat generating member (941) is equipped with multiple cooling fins (943).

6. a kind of auto-parts cleaning equipment according to claim 1, it is characterised in that: liquid changing device (4) packet Including rack (41), the impermeable film (42) for separating clear water and sewage and for driving the impermeable film (42) to be layed in institute The driving part (43) in sewage level is stated, the driving part (43) is set on the rack (41).

7. a kind of ultrasonic wave auto parts cleaning equipment according to claim 6, it is characterised in that: the driving part (43) it matches including the first magnetic clamp (45), with first magnetic clamp (45) to clamp the second of impermeable film (42) Magnetic clamp (46), for driving first magnetic clamp (45) along the rack (41) movable drive chain (47) and Actuator, the actuator are matched with the drive chain (47).

8. a kind of ultrasonic wave auto parts cleaning equipment according to claim 7, it is characterised in that: first magnetic holder Part (45) is equipped with anti-skidding recess portion (451), and second magnetic clamp (46) is equipped with and matches with the anti-skidding recess portion (451) Anti-skidding protrusion (461)；Anti-skidding recess portion (451) bottom is equipped with the first anti-slip layer (452), on the anti-skidding protrusion (461) Equipped with the second anti-slip layer (462) matched with first anti-slip layer (452).