CN109164720A - Injection molding machine group of planes remote monitoring system and method based on IIoT - Google Patents
Injection molding machine group of planes remote monitoring system and method based on IIoT Download PDFInfo
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- CN109164720A CN109164720A CN201810872368.5A CN201810872368A CN109164720A CN 109164720 A CN109164720 A CN 109164720A CN 201810872368 A CN201810872368 A CN 201810872368A CN 109164720 A CN109164720 A CN 109164720A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
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Abstract
Injection molding machine group of planes remote monitoring system based on IIoT includes data acquisition unit, data processing unit, client terminal and readable storage medium storing program for executing including controller of plastic injection molding, built-in sensors group and the outer sensor group being mounted on an injection molding machine group of planes；Data acquisition unit includes data collection station, and data collection station is used to acquire the data information of an injection molding machine group of planes；Data processing unit includes Internet of Things server, and data collection station stores the data information transfer of collected injection molding machine to Internet of Things server, the service request of Internet of Things server analysis and the transmission of customer in response terminal；For readable storage medium storing program for executing for storing computer program, computer program includes data acquisition program, data processor and client applications.Injection molding machine group of planes remote monitoring system and method for the proposition of the invention based on IIoT, realize the on-line monitoring of entire injection molding machine cluster, meet the demand that different clients group understands the status information of an injection molding machine group of planes in real time.
Description
Technical field
The present invention relates to injection molding machine production management technical fields, more particularly to the injection molding machine group of planes based on IIoT remotely monitors
System and method.
Background technique
As Internet of Things (IIoT) technology is in the application of various industries, Information Technology Promoting automated production and management
Advance, improves efficiency to realize, reduces the targets such as cost, energy-saving and emission-reduction.Especially in industrial production line level, automation
Production equipment is badly in need of data interconnection and information timeliness.
In Injection Industry actual production, traditional full-automatic injection molding machine production line tens even up to a hundred while work
Make, since controller of plastic injection molding feeds back the sound-light alarm being only limitted on apparatus body to the state of injection molding machine ontology, and workshop compared with
Greatly, cause operator to be difficult to find failure at the first time, affect production efficiency and increasing with injection-moulding device, make
Great challenge is all received with efficiency, running state monitoring, equipment fault anticipation, device resource configuration etc., it is existing
Injection molding machine monitoring is generally based on manual inspection and an injection molding machine group of planes is analyzed and monitored, when multiple users are it should be understood that difference
When the status information of injection molding machine, real-time is not able to satisfy enterprise demand.
Summary of the invention
It is an object of the invention to propose injection molding machine group of planes remote monitoring system and method based on IIoT, realize entire
The on-line monitoring of injection molding machine cluster meets the demand that different clients group understands the status information of an injection molding machine group of planes in real time.
To achieve this purpose, the present invention adopts the following technical scheme:
Injection molding machine group of planes remote monitoring system based on IIoT, including the machine Control system being mounted on an injection molding machine group of planes
Device, built-in sensors group and outer sensor group include data acquisition unit, data processing unit, client terminal and readable
Storage medium；The data acquisition unit includes data collection station, and the data collection station is for acquiring an injection molding machine group of planes
Data information；The data processing unit includes Internet of Things server, and the data collection station is by collected injection molding machine
Data information transfer to the Internet of Things server stored, the Internet of Things server is analyzed and to respond the client whole
Hold the service request sent；
For the readable storage medium storing program for executing for storing computer program, the computer program includes data acquisition program, number
According to processing routine and client applications.
Preferably, the data acquisition program is deployed on the data acquisition unit, for acquiring an injection molding machine group of planes
Operating status, process data, product quality, fault alarm data information, and by above-mentioned data information transfer to the Internet of Things
Network server.
Preferably, the data processor is deployed on the data processing unit, the information for an injection molding machine group of planes
Storage, analysis and the output of data are used for Information Number for issuing response, active forewarning, security protection to the client terminal
According to itself excavation, training, study, resource management, security protection and application management for the data processing unit；
Preferably, the client applications is deployed on the client terminal, for sending out the Internet of Things server
Data information inquiry request is sent, receives that requested information data is presented, receive the Internet of Things server active transmission
Early warning fault information data and subscription timing acquisition production information data.
Preferably, the controller of plastic injection molding acquires the data information of the built-in sensors group；
The controller of plastic injection molding and the outer sensor group acquisition operating status of an injection molding machine group of planes, process data,
The data information of product quality and fault alarm.
Preferably, the outer sensor group include but is not limited to temperature sensor, vibrating sensor, liquid level sensor,
Displacement sensor and current sensor.
Injection molding machine group of planes long-distance monitoring method based on IIoT, including the machine Control system being mounted on an injection molding machine group of planes
Device, built-in sensors group and outer sensor group, including data collection station, Internet of Things server and client terminal；
A step of injection molding machine group of planes remotely monitors is as follows:
Step A: the controller of plastic injection molding acquires the data of the built-in sensors group；
Step B: the data collection station acquires the machine Control system and the outer sensor group note collected
The operating status of a molding machine group of planes, process data, product quality and fault alarm data information, and by data information collected
The Internet of Things server is transmitted to be stored；
Step C: the real-time subscription request that the client terminal is sent, the reality are analyzed and responded to the Internet of Things server
When subscribe to request by information security audit after, analyzed simultaneously in the data information that the Internet of Things server stores in stepb
Data corresponding with the real-time subscription request are extracted, are sent to the client terminal after cryptographic check；
Step D: the client terminal receives the data information that the Internet of Things server is sent and is shown.
Preferably, the data collection station by collected data information transfer to the Internet of Things server include with
Lower step:
Step B1: the data collection station acquires the data information of an injection molding machine group of planes in real time；
Step B2: it by collected data information conversion processing, filters out wrong data and filters out authentic and valid data；
Step B3: according to the communication protocol with Internet of Things server, by the data information transfer format standard in step B2
Change, is then uploaded to the Internet of Things server；
Step B4: the Internet of Things server carries out structuring processing to the data information uploaded in step B3, then deposits
Store up database；
Step B5: analyzing the data information stored in database, judges whether there is exception, abnormal if it exists,
Then alarm；Back-up processing is distributed to data information if not；
Data information is distributed in predeterminable area server by the distribution backup including the Internet of Things server to carry out
Storage backup, the predeterminable area server and the current Internet of Things server be not in the same area.
Preferably, the real-time subscription request that the client terminal is sent to the Internet of Things server includes request injection molding machine
The generation step of group of planes analysis report, the injection molding machine group of planes analysis report is as follows:
Step C1: the Internet of Things server divides the real-time content for subscribing to request that the client terminal is sent
Analysis, therefrom extracts the data information of unique identification；
Step C2: for statistical analysis to the data information for the unique identification extracted in step C1 and super based on big data
Preceding advance notice analysis forms the comprehensive analysis report of the data information of unique identification, is then forwarded to the client terminal.
Preferably, the real-time subscription request that the client terminal is sent to the Internet of Things server includes the default rule of request
Change is then modified, its step are as follows:
Step 1: the subscription that the client terminal sends preset rules modification change is requested to the Internet of Things server；
Step 2: the Internet of Things server is believed according to the preset rules that the solicited message in step c1 extracts unique identification
Breath, is audited according to the mechanism of information security, if audit does not pass through, feedback information informs the client terminal；If audit
Pass through, then carry out the modification change of preset rules, and modified rule is stored, finally sends out successfully modified information
It send to the client terminal.
The utility model has the advantages that
1, the real time monitoring to an entire injection molding machine group of planes is realized, guarantees injection molding machine group of planes operating status in Workshop
It is horizontal to promote enterprise information management for the Real-time Feedback of real time monitoring, fault message；
2, it based on industrial technology of Internet of things, can transmit at a distance, what Internet of Things server can be sent according to client
Corresponding information data is sent to client terminal and shown by real time data subscription request, and it is timely to facilitate different clients terminal
The information data is checked, the status information for understanding an injection molding machine group of planes in time is allowed users to, to believe according to state
Breath is reasonably arranged single production, maintenance etc., improves the service efficiency of an injection molding machine group of planes, it is real-time to meet different clients group
Understand the demand of the status information of an injection molding machine group of planes.
Detailed description of the invention
Fig. 1 is injection molding machine group of planes Remote Supervisory Control Framework figure of the invention；
Fig. 2 is that an injection molding machine group of planes of the invention remotely monitors flow chart；
Fig. 3 is the frame diagram that data collection station of the invention uploads that data are stored to Internet of Things server；
Fig. 4 is that injection molding machine group of planes analysis report of the invention generates frame diagram；
Fig. 5 is the frame diagram of preset rules modification change of the invention.
Wherein: data acquisition unit 1, data processing unit 2, data collection station 11, controller of plastic injection molding 12, built-in biography
Sensor group 13, outer sensor group 14, Internet of Things server 21, client terminal 3.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
The first aspect of the present embodiment provides the injection molding machine group of planes remote monitoring system based on IIoT, as shown in Figure 1, packet
The controller of plastic injection molding 12 being mounted on an injection molding machine group of planes, built-in sensors group 13 and outer sensor group 14 are included, is further comprised
Data acquisition unit 1, for passing through the controller of plastic injection molding 12 and the outer sensor by the data collection station 11
Operating status, process data, product quality, the fault alarm information data of 14 acquisition injection molding machines of group, and by the information data
Internet of Things server 21 is transmitted to be stored；Wherein, the controller of plastic injection molding 12 acquires the built-in sensors group 13
Data, the outer sensor group 14 include but is not limited to temperature sensor, vibrating sensor, liquid level sensor, displacement sensing
Device and current sensor.The client terminal include but is not limited to desktop computer, notebook, palm PC, smart phone and
Any one in the terminal devices such as large-scale liquid crystal display or any several terminal devices.
The data processing unit 2 is sent for being analyzed by the Internet of Things server 21 and being responded different clients terminal 3
Real time data subscribe to request, judge whether by security mechanism audit, in the information data carry out big data analysis, mention
It takes data corresponding with real time data subscription request, cryptographic check and sends relevant information data to the client terminal 3.
The second aspect of the present embodiment provides the injection molding machine group of planes based on IIoT and remotely monitors, including uses above system
In device be monitored.
As shown in Figure 2, the specific steps are as follows:
Step A: the controller of plastic injection molding 12 acquires the data of the built-in sensors group 13；
Step B: the data collection station 11 acquires the machine Control system and the outer sensor group 14 is acquired
The operating status of an injection molding machine group of planes, process data, product quality and fault alarm data information, and by data collected
Information is transmitted to the Internet of Things server 21 and is stored；
Step C: the real-time subscription request that the client terminal 3 is sent, institute are analyzed and responded to the Internet of Things server 21
It states after subscribing to request in real time by information security audit, in the data information that the Internet of Things server 21 stores in stepb
Data corresponding with the real-time subscription request are analyzed and extracted, are sent to the client terminal 3 after cryptographic check；
Step D: the client terminal 3 receives the data information that the Internet of Things server 21 is sent and is shown.
The third aspect of the present embodiment provides a kind of readable storage medium storing program for executing of encryption, should for storing computer program
The computer program stored in readable storage medium storing program for executing is used for the realization of the step of second aspect of the present embodiment；It is adopted including the data
Collect program, is deployed on the data acquisition unit 1, for acquiring operating status, the process data, product product of an injection molding machine group of planes
The data information of matter, fault alarm, and by above-mentioned data information transfer to the Internet of Things server 21.
The data processor is deployed on the data processing unit 2, the information data for an injection molding machine group of planes
Storage, analysis and output are used for information data sheet for issuing response, active forewarning, security protection to the client terminal 3
Excavation, training, the study of body, resource management, security protection and application management for the data processing unit 2.
The client applications is deployed on the client terminal 3, for sending number to the Internet of Things server 21
It is believed that breath inquiry request, receiving were presented requested information data, receive 21 active transmission of Internet of Things server and came
The production information data of early warning fault information data and the timing acquisition of subscription.
As shown in figure 3, the fourth aspect of the present embodiment provides 21 storing data acquisition terminal 11 of Internet of Things server
Method, the information data acquisition method of data collection station 11 are as follows: be illustrated based on real-time stream, real-time collection site
Data-signal conversion processing is filtered out wrong data, sieve by the data-signal of controller of plastic injection molding 12 and outer sensor group 14
Authentic and valid data are selected, according to the communication protocol with Internet of Things server 21, by all information data transmission standardized formats,
By it, transmission uploads to Internet of Things server 21 in real time later；The information data storing method of Internet of Things server 21 are as follows: be based on
Real-time stream is illustrated, and the standardized data collected is carried out structuring processing, and storage is to number after edit
According to library, further the stored information data of analysis, determines whether exception, if having and alarm (fault-tolerant grade and alarm and
Errorlevel can be according to actual requirement sets itself), the information data being stored into is distributed backup, prevents primary processor event
Data contamination or loss caused by barrier.
Distribution backup refers to: information data is distributed in predeterminable area server by the Internet of Things server 21 deposits
Part is laid in, the predeterminable area server and the current Internet of Things server 21 be not in the same area, it is believed that described pre-
If region server is strange land region server or is disaster recovery service device.If broken down in Internet of Things server 21
When can not read data, the predeterminable area server can quickly provide corresponding information data, increase injection molding machine machine
The safety and continuity of group's monitoring information data.
As shown in figure 4, the 5th aspect of the present embodiment provides a kind of method for generating injection molding machine group of planes analysis report, point
The request of analysis report can come from client terminal 3, can be from operation requests (the automatic hair of Internet of Things server 21 itself
Send), Internet of Things server 21 extracts the Information Number of unique identification according to solicited message, such as time, equipment, region, order
According to, and then traditional statistical analysis is carried out to information data and advanced advance notice based on big data is analyzed, it is formed described unique
The comprehensive analysis of the information data of mark is reported, report can be sent to client terminal 3.
As shown in figure 5, the 6th aspect of the present embodiment provides a kind of method of preset rules modification change, in order to
The failure being likely to occur in time to an injection molding machine group of planes gives warning in advance, and needs preset in advance early warning regular, and being capable of basis
Different customer demands is modified change.
Specific steps: the subscription that client terminal 3 sends preset rules modification change is requested to Internet of Things server 21, Internet of Things
Network server 21 extracts the preset rules information of unique identification according to solicited message, is successively examined according to the mechanism of information security
Core judges the Permission Levels of 3 equipment of client terminal, the Permission Levels of the rule of judgement application modification change, judgment rule modification
The effective range permission of change carries out preset rules if passing through if the feedback information informing client terminal 3 if
Modification change will the successful mark of modification change and by the Rule Information storage after modification change to original deposit position
Information feedback is sent to client terminal 3.
The client of different rights can input different real time datas on client terminal 3 and subscribe to request, can be access
The request of injection molding machine group of planes area distribution, some region of injection molding machine group of planes overall operation status request, a certain specific injection molding machine
Operation conditions request etc., is not specifically limited herein.It is understood that client is by consulting injection molding machine group of planes area distribution
Request, can be clearly understood that the distribution situation of an injection molding machine group of planes, to understand injection molding machine in the distribution proportion of each region
With the state of development of each region injection molding machine production operation, it is possible to further select to be suitble to injection molding machine pair required for oneself
Product is processed.Client can also be made full use of idle by understanding the behaviour in service of an injection molding machine group of planes in each region
Injection molding machine achievees the purpose that improve injection molding machine utilization rate and utilization rate, while can also reduce the production waiting time, improves production
Efficiency.
The front-rear position of each step is not meant that the order of the execution order in above-described embodiment, and each process executes sequence
It should be determined by its function and internal logic, the implementation process of the embodiments of the invention shall not be constituted with any limitation.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (10)
1. the injection molding machine group of planes remote monitoring system based on IIoT, including be mounted on an injection molding machine group of planes controller of plastic injection molding,
Built-in sensors group and outer sensor group, it is characterised in that:
It include data acquisition unit, data processing unit, client terminal and readable storage medium storing program for executing；The data acquisition unit packet
Data collection station is included, the data collection station is used to acquire the data information of an injection molding machine group of planes；The data processing unit
Including Internet of Things server, the data collection station takes the data information transfer of collected injection molding machine to the Internet of Things
Business device is stored, and the service request that the client terminal is sent is analyzed and responded to the Internet of Things server；
For the readable storage medium storing program for executing for storing computer program, the computer program includes data acquisition program, at data
Manage program and client applications.
2. the injection molding machine group of planes remote monitoring system based on IIoT according to claim 1, it is characterised in that:
The data acquisition program is deployed on the data acquisition unit, for acquiring operating status, the work of an injection molding machine group of planes
Skill data, product quality, fault alarm data information, and by above-mentioned data information transfer to the Internet of Things server.
3. the injection molding machine group of planes remote monitoring system based on IIoT according to claim 1, it is characterised in that:
The data processor is deployed on the data processing unit, the storage of the information data for an injection molding machine group of planes,
Analysis and output, for issuing response, active forewarning, security protection to the client terminal, the digging for information data itself
Pick, training, study, resource management, security protection and application management for the data processing unit.
4. the injection molding machine group of planes remote monitoring system based on IIoT according to claim 1, it is characterised in that:
The client applications is deployed on the client terminal, for sending data information to the Internet of Things server
Inquiry request receives the early warning failure that requested information data is presented, receives the Internet of Things server active transmission and comes
The production information data of information data and the timing acquisition of subscription.
5. the injection molding machine group of planes remote monitoring system based on IIoT according to claim 1, it is characterised in that:
The controller of plastic injection molding acquires the data information of the built-in sensors group；
The operating status of the controller of plastic injection molding and an outer sensor group acquisition injection molding machine group of planes, process data, product
The data information of quality and fault alarm.
6. the injection molding machine group of planes remote monitoring system based on IIoT according to claim 1, it is characterised in that:
The outer sensor group include but is not limited to temperature sensor, vibrating sensor, liquid level sensor, displacement sensor and
Current sensor.
7. the injection molding machine group of planes long-distance monitoring method based on IIoT, including be mounted on an injection molding machine group of planes controller of plastic injection molding,
Built-in sensors group and outer sensor group, it is characterised in that:
Including data collection station, Internet of Things server and client terminal；
A step of injection molding machine group of planes remotely monitors is as follows:
Step A: the controller of plastic injection molding acquires the data of the built-in sensors group；
Step B: the data collection station acquires the machine Control system and the outer sensor group injection molding machine collected
The operating status of a group of planes, process data, product quality and fault alarm data information, and by data information transfer collected
It is stored to the Internet of Things server；
Step C: the real-time subscription request that the client terminal is sent is analyzed and responded to the Internet of Things server, described to order in real time
After request is read by information security audit, analyzes and extract in the data information that the Internet of Things server stores in stepb
Data corresponding with the real-time subscription request out are sent to the client terminal after cryptographic check；
Step D: the client terminal receives the data information that the Internet of Things server is sent and is shown.
8. the injection molding machine group of planes long-distance monitoring method based on IIoT according to claim 7, it is characterised in that:
Further comprise predeterminable area server；
The data collection station by collected data information transfer to the Internet of Things server the following steps are included:
Step B1: the data collection station acquires the data information of an injection molding machine group of planes in real time；
Step B2: it by collected data information conversion processing, filters out wrong data and filters out authentic and valid data；
Step B3: according to the communication protocol with Internet of Things server, by the data information transfer standardized format in step B2, so
After be uploaded to the Internet of Things server；
Step B4: the Internet of Things server carries out structuring processing to the data information uploaded in step B3, is then stored in
Database；
Step B5: analyzing the data information stored in database, judges whether there is exception, abnormal if it exists, then into
Row alarm；Back-up processing is distributed to data information if not；
Data information is distributed in predeterminable area server by the distribution backup including the Internet of Things server to be stored
Backup, the predeterminable area server and the current Internet of Things server be not in the same area.
9. the injection molding machine group of planes long-distance monitoring method based on IIoT according to claim 7, it is characterised in that:
The real-time subscription request that the client terminal is sent to the Internet of Things server includes request injection molding machine group of planes analysis report
It accuses, the generation step of the injection molding machine group of planes analysis report is as follows:
Step C1: the Internet of Things server analyzes the real-time content for subscribing to request that the client terminal is sent, from
In extract the data information of unique identification；
Step C2: for statistical analysis to the data information for the unique identification extracted in step C1 and advanced pre- based on big data
Analysis is accused, the comprehensive analysis report of the data information of unique identification is formed, is then forwarded to the client terminal.
10. the injection molding machine group of planes long-distance monitoring method based on IIoT according to claim 7, it is characterised in that:
The real-time subscription request that the client terminal is sent to the Internet of Things server includes request preset rules modification change,
Its step are as follows:
Step 1: the subscription that the client terminal sends preset rules modification change is requested to the Internet of Things server；
Step 2: the Internet of Things server extracts the preset rules information of unique identification according to the solicited message in step c1,
It is audited according to the mechanism of information security, if audit does not pass through, feedback information informs the client terminal；If audit is logical
It crosses, then carries out the modification change of preset rules, and modified rule is stored, finally send successfully modified information
To the client terminal.
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| CN110866016B (en) * | 2019-11-26 | 2022-11-01 | 青岛华节鼎孚节能科技有限公司 | Hydraulic engineering monitoring method and device based on multi-sensor technology and electronic equipment |
| CN112454842A (en) * | 2020-10-15 | 2021-03-09 | 宁波创基机械有限公司 | Remote maintenance method for injection molding machine |
| CN115811541A (en) * | 2023-01-19 | 2023-03-17 | 广东伟达智能装备股份有限公司 | TCPMODBUS-based injection molding machine data reading and writing and remote control method |
| CN115811541B (en) * | 2023-01-19 | 2023-05-09 | 广东伟达智能装备股份有限公司 | Injection molding machine data read-write and remote control method based on TCPMODBUS |
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