CN109159301A - A kind of stirring of concrete is paved the way all-in-one machine - Google Patents

A kind of stirring of concrete is paved the way all-in-one machine Download PDF

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Publication number
CN109159301A
CN109159301A CN201811176567.9A CN201811176567A CN109159301A CN 109159301 A CN109159301 A CN 109159301A CN 201811176567 A CN201811176567 A CN 201811176567A CN 109159301 A CN109159301 A CN 109159301A
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CN
China
Prior art keywords
cover board
hydraulic
mixing drum
way
machine
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811176567.9A
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Chinese (zh)
Inventor
马官国
陈连军
刘国明
蒋学凯
边文辉
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Publication date
Application filed by Shandong University of Science and Technology filed Critical Shandong University of Science and Technology
Priority to CN201811176567.9A priority Critical patent/CN109159301A/en
Publication of CN109159301A publication Critical patent/CN109159301A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/42Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The invention discloses a kind of concrete to stir all-in-one machine of paving the way, the technical issues of solving underground coal mine production, delivering concrete and utilizing concrete pavement, stirring all-in-one machine of paving the way includes rack, mobile mechanism, feed mechanism, rabbling mechanism, dust-falling mechanism, water system and hydraulic control system, mobile mechanism is arranged in bottom of the frame, rabbling mechanism is fixed in rack, frame front is provided with feed mechanism, the top of rabbling mechanism is arranged in dust-falling mechanism, and hydraulic control system is arranged on the rack to be connected with mobile mechanism, feed mechanism and rabbling mechanism;Mobile mechanism uses crawler unit, and feed mechanism includes that scraper bowl, bucket hydraulic cylinder and scraper bowl support frame, rabbling mechanism are provided with agitating shaft and stirring blade, and the mixing drum lower part of rabbling mechanism is provided with diversion trench.This equipment also has many advantages, such as that compact-sized, small in size, movement is flexible, adaptable, suitable for the environment of the narrow spaces such as underworkings, paves the way high-efficient.

Description

A kind of stirring of concrete is paved the way all-in-one machine
Technical field
It is especially a kind of for stirring and the equipment of delivering concrete the present invention relates to mine engineering equipment technical field.
Background technique
At present in common building engineering equipment, the agitator truck for commerical ready-mixed concrete transport is difficult to adapt to underground Narrow space, ground out-of-flatness working environment, when construction usage concrete in the tunnel of underground coal mine, current concrete Transport vehicle is inconvenient for use, and common transport vehicle is used in long-distance transportation, is easy to reduce because of the too long youngster of haulage time Concrete quality.Especially in coal mine down-hole tunnel when needing to be paved the way using concrete, existing concrete stirring When machine works in mine laneway or tunnel, since its bodywork height is big, generation dust is more, and the degree of automation is low, working efficiency Low disadvantage can not achieve the flexible Application of concrete batch plant, it is therefore desirable to which one kind can adapt to underground small space work The ready-mixed concrete that industry requires and the automation equipment for paving the way.
Summary of the invention
The technical issues of to solve the ready-mixed concrete in small space and being paved the way, the present invention provides a kind of coagulations Soil stirs all-in-one machine of paving the way, and specific technical solution is as follows:
A kind of stirring of concrete is paved the way all-in-one machine, including rack, mobile mechanism, feed mechanism, rabbling mechanism, depositing dust machine Structure, water system and hydraulic control system, the mobile mechanism are arranged in bottom of the frame, and the rabbling mechanism is arranged on the rack Side, the feed mechanism are arranged in frame front, and the top of rabbling mechanism, the hydraulic control system is arranged in the dust-falling mechanism System is arranged on the rack control mobile mechanism, feed mechanism and rabbling mechanism work;The feed mechanism includes scraper bowl, scraper bowl liquid Cylinder pressure and scraper bowl support frame;The rabbling mechanism includes mixing drum, agitating shaft, cover board, feed inlet and discharge port;The depositing dust machine Structure includes atomization water pipe and atomizer;The hydraulic control system include walking loop, stirring loop, cover board control loop and Scraper bowl control loop.
Preferably, it is solid that fuel tank fixing seat, motor fixing seat, rabbling mechanism fixing seat and feed mechanism are provided in rack Reservation.
It is also preferred that mobile mechanism specifically includes crawler belt, driving wheel and running motor, rack two sides are provided with crawler belt, Drive wheel caterpillar drive, running motor are connect as power device with driving wheel.
It is also preferred that the scraper bowl supporting framing front end of feed mechanism is fixed on the bottom of scraper bowl, rear end and feed mechanism are solid Reservation is connected by pin shaft;The bucket hydraulic cylinder front end is connect with the seat ear of scraper bowl supporting framing front end, bucket hydraulic cylinder rear end It is connected with feed mechanism fixing seat.
It is also preferred that being provided with mixing drum fixed plate, mixing drum fixed plate and rack below the mixing drum of rabbling mechanism On rabbling mechanism fixing seat be fixedly connected by screw;The central axes of mixing drum are arranged in the agitating shaft of the rabbling mechanism On, stirring blade is provided on agitating shaft;The cover board includes charging cover board and discharging cover board;The feed inlet setting is being stirred The lower section of mixing drum is arranged in the top of cylinder, discharge port;It is provided with charging cover board at the feed inlet, is provided with and unloads at discharge port Expect cover board.
It may further be preferable that the mixing drum lower part of rabbling mechanism is provided with diversion trench;The mixing drum fixed plate is in arc Shape;Multiple stirring blades are provided on the agitating shaft;The top edge and discharge port top edge of the discharging cover board pass through pin shaft It connects, discharging hydraulic cylinder is provided on discharging cover board, discharging hydraulic cylinder connects mixing drum and discharging cover board;The charging cover board with The back edge of feed inlet is connected by pin shaft, is fed and is provided with charging hydraulic cylinder on cover board, charging hydraulic cylinder connection mixing drum and Feed cover board.
It is also preferred that water system includes mixing drum water injection pipe, flowmeter, atomization water pipe and atomizer;It is described to stir The water outlet for mixing a water injection pipe is provided with flowmeter and flow control valve, and the water inlet end of the atomization water pipe is provided with flowmeter And filter;The atomization water pipe of the dust-falling mechanism moves into material mouth setting, on atomization water pipe it is evenly dispersed be provided with it is multiple Atomizer.
It is also preferred that hydraulic oil is stirred from hydraulic oil container by oil filter arrival in the stirring loop of hydraulic control system Hydraulic pump is mixed, stirring hydraulic motor is reached by control valve, is connected with overflow between the oil inlet pipe and oil return pipe before control valve Valve;In the walking loop, cover board control loop and scraper bowl control loop, hydraulic oil reaches control by oil filter from hydraulic oil container Hydraulic pump processed flows through control valve group and successively reaches running motor, charging hydraulic cylinder and discharging hydraulic cylinder and bucket hydraulic respectively Cylinder is connected with overflow valve between the oil inlet pipe and oil return pipe before control valve group, sets between control hydraulic pump and control valve group It is equipped with pressure gauge.
It may further be preferable that hydraulic oil container is L-shaped, motor mounting arrangements parallel with hydraulic oil container.
The beneficial effect comprise that
(1) it is realized by mobile mechanism, feed mechanism, rabbling mechanism, dust-falling mechanism, water system and hydraulic control system Feeding, movement, the automation control for stirring and paving the way, equipment is met on the whole stirs coagulation in the small space of underground The requirement of the work such as soil, depositing dust, movement.
(2) arc mixing drum fixed plate can guarantee the stability of mounting structure for preferably fixed mixing drum.
(3) walking mechanism uses crawler type walking mechanism, can adapt to the ground environment of underground complexity;Dust-falling mechanism includes It is atomized water pipe and atomizer, can adapt to the environment more than downhole powder dust.
(4) opening and closing of cover board circuit control charging cover board and discharging cover board, especially charging cover board become feeding after opening Baffle, prevent in feeding process material unrestrained;The mixing drum lower part of rabbling mechanism is provided with diversion trench, and the material after stirring is logical It crosses discharge port and diversion trench is flowed directly to ground and completes to pave the way.
(5) concrete, which stirs all-in-one machine of paving the way, also has many advantages, such as that compact-sized, small in size, movement is flexible, adaptable, Suitable for the environment of the narrow spaces such as underworkings, high-efficient effect of paving the way.
Detailed description of the invention
Fig. 1 is that concrete stirs all-in-one machine overall structure diagram of paving the way;
Fig. 2 is the side view that concrete stirs all-in-one machine part-structure of paving the way;
Fig. 3 is mixing drum and its internal structure cross-sectional view;
Fig. 4 is hydraulic system structure schematic diagram;
In figure: 1- rack;11- fuel tank fixing seat;12- motor fixing seat;13- rabbling mechanism fixing seat;14- feed mechanism Fixing seat;15- motor;2- mobile mechanism;21- crawler belt;22- driving wheel;23- running motor;3- feed mechanism;31- scraper bowl; 32- bucket hydraulic cylinder;33- scraper bowl support frame;4- rabbling mechanism;41- mixing drum;42- agitating shaft;43- feeds cover board;44- is unloaded Expect cover board;45- feed inlet;46- discharge port;47- discharging hydraulic cylinder;48- diversion trench;49- stirring blade;5- dust-falling mechanism;51- Atomizer;6- water system;7- hydraulic control system;71- hydraulic oil container;72- stirs hydraulic pump;73- stirs hydraulic motor; 74- control valve;75- overflow valve;76- oil filter;77- controls hydraulic pump;78- control valve group;79- pressure gauge.
Specific embodiment
In conjunction with shown in Fig. 1 to Fig. 4, it is as follows that concrete disclosed by the invention stirs all-in-one machine specific embodiment of paving the way.
A kind of stirring of concrete pave the way all-in-one machine specifically include rack 1, mobile mechanism 2, feed mechanism 3, rabbling mechanism 4, Dust-falling mechanism 5, water system 6 and hydraulic control system 7.Wherein the setting of mobile mechanism 2 drives complete machine mobile in bottom of the frame, 4 side of being arranged on the rack of rabbling mechanism, for making concrete, the setting of feed mechanism 3 send raw material in frame front, for shoveling To rabbling mechanism, the top of rabbling mechanism is arranged in dust-falling mechanism 5, and for controlling the environment more than downhole powder dust, water system 6 is used In providing the use water with water and dust-falling mechanism 5 of concrete for making, hydraulic control system 7 is arranged on the rack control moving machine Structure, feed mechanism and rabbling mechanism work, realize feeding, movement, the automation control for stirring and paving the way.The equipment has structure The advantages that compact, small in size, mobile flexible, adaptable, suitable for the environment of the narrow spaces such as underworkings, especially in lane Paving the way in road is high-efficient.
Fuel tank fixing seat 11, motor fixing seat 12, rabbling mechanism fixing seat 13 and feed mechanism is provided in rack 1 to fix Seat 14, is fixed installation to hydraulic oil container 71, motor 15, mixing drum 41 and scraper bowl 31 by fixing seat.Hydraulic oil container 71 is in L Shape is mounted in fuel tank fixing seat 11, and motor 15 is mounted in motor fixing seat 12, and motor is parallel with hydraulic oil container to install cloth It sets.
Mobile mechanism 2 specifically includes crawler belt 21, driving wheel 22 and running motor 23, and 1 two sides of rack are provided with crawler belt 21, drives Driving wheel 22 drives crawler belt 21 to move, and running motor 23 is connect as power device with driving wheel 22.Mobile mechanism 2 uses crawler type It is mobile, it can adapt to the ground environment of underground complexity, it is mobile flexible.
Feed mechanism 3 includes scraper bowl 31, bucket hydraulic cylinder 32 and scraper bowl support frame 33, wherein the scraper bowl branch of feed mechanism 3 33 front end of support is fixed on the bottom of scraper bowl, and the rear end of scraper bowl support frame 33 is connected with feed mechanism fixing seat 13 by pin shaft. 32 front end of bucket hydraulic cylinder is connect with the seat ear of 33 front end of scraper bowl support frame, 32 rear end of bucket hydraulic cylinder and feed mechanism fixing seat 13 connections.Bucket hydraulic cylinder 32 drives scraper bowl support frame and scraper bowl to rotate around feed mechanism fixing seat by flexible, thus will shovel Bucket 31 from ground shovel into material send to mixing drum 41.
Rabbling mechanism 4 includes mixing drum 41, agitating shaft 42, cover board, feed inlet 45 and discharge port 46, wherein rabbling mechanism 4 Mixing drum 41 below be provided with mixing drum fixed plate, the rabbling mechanism fixing seat in mixing drum fixed plate and rack passes through screw It is fixedly connected.Wherein 41 lower part of mixing drum of rabbling mechanism 4 is provided with diversion trench 48, and mixing drum fixed plate can be designed as arc Shape facilitates the installation of mixing drum.The agitating shaft 42 of rabbling mechanism is arranged on the central axes of mixing drum 41, is arranged on agitating shaft 42 There is stirring blade 49, multiple stirring blades 49 can also be set on agitating shaft 42, stirring blade 49 can be arranged symmetrically, can also be with Evenly dispersed arrangement.Cover board includes that the top of mixing drum 41, discharging is arranged in charging cover board 43 and discharging cover board 44, feed inlet 46 The lower section of mixing drum 41 is arranged in mouth 46, and charging cover board 43 is provided at feed inlet 46, is provided with discharging cover board at discharge port 46 44.The top edge of discharging cover board 44 is connect with 46 top edge of discharge port by pin shaft, and it is hydraulic to be provided with discharging on discharging cover board 44 Cylinder 47, discharging hydraulic cylinder 47 connect mixing drum and discharging cover board.The back edge for feeding cover board 43 and feed inlet 46 is connected by pin shaft It connects, feeds and be provided with charging hydraulic cylinder on cover board 43, charging hydraulic cylinder connection mixing drum 41 and charging cover board 43.The control of cover board circuit The opening and closing of system charging cover board and discharging cover board, especially charging cover board become charging baffle after opening, prevents in feeding process Material is unrestrained;The mixing drum lower part of rabbling mechanism is provided with diversion trench, and the material after stirring is direct by discharge port and diversion trench Ground is flow to complete to pave the way.
Dust-falling mechanism 5 includes atomization water pipe and atomizer, and dust-falling mechanism 5 is supplied water by water system, for water system System 6 includes mixing drum water injection pipe, flowmeter, atomization water pipe and atomizer.Water tank is arranged on the rack, mixing drum water injection pipe Water outlet is provided with flowmeter and flow control valve, and the water inlet end for being atomized water pipe is provided with flowmeter and filter, depositing dust machine The atomization water pipe of structure moves into material mouth setting, evenly dispersed on atomization water pipe to be provided with multiple atomizers 51.
Hydraulic control system 7 includes walking loop, stirring loop, cover board control loop and scraper bowl control loop.Hydraulic control In the stirring loop of system 7 processed, hydraulic oil reaches stirring hydraulic pump 72 by oil filter 76 from hydraulic oil container 71, by control valve 74 reach stirring hydraulic motor 73, are connected with overflow valve 75 between the oil inlet pipe and oil return pipe before control valve 74.Walking loop, In cover board control loop and scraper bowl control loop, hydraulic oil reaches control hydraulic pump 77 by oil filter 76 from hydraulic oil container 71, It flows through control valve group 78 and successively reaches running motor 23, charging hydraulic cylinder and discharging hydraulic cylinder 47 and bucket hydraulic cylinder respectively 32, it is connected with overflow valve 75 between the oil inlet pipe and oil return pipe before control valve group 78, in control hydraulic pump 77 and control valve group Pressure gauge 79 is provided between 78.
In conjunction with shown in Fig. 1 to Fig. 4, concrete stirs the working method for all-in-one machine of paving the way specifically, fire-proof motor 15 drives It stirs hydraulic pump 72 and control hydraulic pump 74 works, hydraulic control system controls walking loop work, and equipment is moved to specific bit It sets, the charging cover board of mixing drum 41 is opened, and scraper bowl control loop work, scraper bowl 31 send concrete material to mixing drum 41, is supplied Water system fills the water into mixing drum and calculates water injection rate by flowmeter, and rabbling mechanism is stirred concrete, completes stirring Afterwards, the amplitude that hydraulic control circuit control discharging cover board 44 is opened, to control the flowing of concrete, concrete passes through diversion trench 48 send to ground complete pave the way.Dust is generated in 31 feeding process of scraper bowl, opens atomizer at this time, water system persistently supplies Water completes depositing dust.
Certainly, the above description is not a limitation of the present invention, and the present invention is also not limited to the example above, this technology neck The variations, modifications, additions or substitutions that the technical staff in domain is made within the essential scope of the present invention also should belong to of the invention Protection scope.

Claims (9)

  1. The all-in-one machine 1. a kind of concrete stirring is paved the way, which is characterized in that including rack, mobile mechanism, feed mechanism, blender Structure, dust-falling mechanism, water system and hydraulic control system, the mobile mechanism are arranged in bottom of the frame, and the rabbling mechanism is set Side on the rack is set, the feed mechanism is arranged in frame front, and the top of rabbling mechanism is arranged in the dust-falling mechanism, described Hydraulic control system is arranged on the rack control mobile mechanism, feed mechanism and rabbling mechanism work;
    The feed mechanism includes scraper bowl, bucket hydraulic cylinder and scraper bowl support frame;The rabbling mechanism includes mixing drum, stirring Axis, cover board, feed inlet and discharge port;The dust-falling mechanism includes atomization water pipe and atomizer;The hydraulic control system packet Include walking loop, stirring loop, cover board control loop and scraper bowl control loop.
  2. The all-in-one machine 2. a kind of concrete stirring according to claim 1 is paved the way, which is characterized in that be provided in the rack Fuel tank fixing seat, motor fixing seat, rabbling mechanism fixing seat and feed mechanism fixing seat.
  3. The all-in-one machine 3. a kind of concrete stirring according to claim 1 is paved the way, which is characterized in that the mobile mechanism is specific Including crawler belt, driving wheel and running motor, rack two sides are provided with crawler belt, drive wheel caterpillar drive, running motor conduct Power device is connect with driving wheel.
  4. The all-in-one machine 4. a kind of concrete stirring according to claim 1 is paved the way, which is characterized in that the shovel of the feed mechanism Bucket supporting framing front end is fixed on the bottom of scraper bowl, and rear end is connected with feed mechanism fixing seat by pin shaft;The bucket hydraulic cylinder Front end is connect with the seat ear of scraper bowl supporting framing front end, and bucket hydraulic cylinder rear end is connected with feed mechanism fixing seat.
  5. The all-in-one machine 5. a kind of concrete stirring according to claim 1 is paved the way, which is characterized in that the rabbling mechanism stirs It mixes and is provided with mixing drum fixed plate below cylinder, the rabbling mechanism fixing seat in mixing drum fixed plate and rack connects by the way that screw is fixed It connects;The agitating shaft of the rabbling mechanism is arranged on the central axes of mixing drum, and stirring blade is provided on agitating shaft;The cover board Including charging cover board and discharging cover board;The top of mixing drum is arranged in the feed inlet, and the lower section of mixing drum is arranged in discharge port; It is provided with charging cover board at the feed inlet, discharging cover board is provided at discharge port.
  6. The all-in-one machine 6. a kind of concrete stirring according to claim 5 is paved the way, which is characterized in that the rabbling mechanism stirs It mixes a lower part and is provided with diversion trench;The mixing drum fixed plate is arc-shaped;Multiple stirring blades are provided on the agitating shaft;Institute The top edge for stating discharging cover board is connect with discharge port top edge by pin shaft, and discharging hydraulic cylinder, discharging are provided on discharging cover board Hydraulic cylinder connects mixing drum and discharging cover board;The back edge of the charging cover board and feed inlet is connected by pin shaft, feeds cover board On be provided with charging hydraulic cylinder, charging hydraulic cylinder connection mixing drum and charging cover board.
  7. The all-in-one machine 7. a kind of concrete stirring according to claim 1 is paved the way, which is characterized in that the water system includes Mixing drum water injection pipe, flowmeter, atomization water pipe and atomizer;The water outlet of the mixing drum water injection pipe is provided with flowmeter And flow control valve, the water inlet end of the atomization water pipe are provided with flowmeter and filter;The atomization water pipe of the dust-falling mechanism It is arranged around feed inlet, it is evenly dispersed on atomization water pipe to be provided with multiple atomizers.
  8. The all-in-one machine 8. a kind of concrete stirring according to claim 1 is paved the way, which is characterized in that the hydraulic control system Stirring loop in, hydraulic oil from hydraulic oil container by oil filter reach stirring hydraulic pump, by control valve reach stirring it is hydraulic Motor is connected with overflow valve between the oil inlet pipe and oil return pipe before control valve;The walking loop, cover board control loop and shovel In the control loop that struggles against, hydraulic oil reaches control hydraulic pump by oil filter from hydraulic oil container, flows through control valve group and successively arrives respectively Up to running motor, charging hydraulic cylinder and discharging hydraulic cylinder and bucket hydraulic cylinder, oil inlet pipe and oil return pipe before control valve group Between be connected with overflow valve, control hydraulic pump and control valve group between be provided with pressure gauge.
  9. The all-in-one machine 9. a kind of concrete stirring according to claim 8 is paved the way, which is characterized in that the hydraulic oil container is in L Shape, motor mounting arrangements parallel with hydraulic oil container.
CN201811176567.9A 2018-10-10 2018-10-10 A kind of stirring of concrete is paved the way all-in-one machine Pending CN109159301A (en)

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Application Number Priority Date Filing Date Title
CN201811176567.9A CN109159301A (en) 2018-10-10 2018-10-10 A kind of stirring of concrete is paved the way all-in-one machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811176567.9A CN109159301A (en) 2018-10-10 2018-10-10 A kind of stirring of concrete is paved the way all-in-one machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113815126A (en) * 2021-10-21 2021-12-21 济宁聚丰机械有限公司 Automatic movable compact type ultra-high performance concrete on-site preparation equipment

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202047342U (en) * 2011-04-29 2011-11-23 中咨公路养护检测技术有限公司 Multifunctional bituminous pavement paving machine
CN202412469U (en) * 2012-01-01 2012-09-05 济宁四通工程机械有限公司 Multifunctional mixing carrier vehicle
CN104074118A (en) * 2014-06-24 2014-10-01 山东科技大学 Concrete mixing paver

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202047342U (en) * 2011-04-29 2011-11-23 中咨公路养护检测技术有限公司 Multifunctional bituminous pavement paving machine
CN202412469U (en) * 2012-01-01 2012-09-05 济宁四通工程机械有限公司 Multifunctional mixing carrier vehicle
CN104074118A (en) * 2014-06-24 2014-10-01 山东科技大学 Concrete mixing paver

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113815126A (en) * 2021-10-21 2021-12-21 济宁聚丰机械有限公司 Automatic movable compact type ultra-high performance concrete on-site preparation equipment

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Application publication date: 20190108