CN109158461B - A kind of stainless steel plate intelligence crimping system and stainless steel plate curling method - Google Patents
A kind of stainless steel plate intelligence crimping system and stainless steel plate curling method Download PDFInfo
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- CN109158461B CN109158461B CN201811046551.6A CN201811046551A CN109158461B CN 109158461 B CN109158461 B CN 109158461B CN 201811046551 A CN201811046551 A CN 201811046551A CN 109158461 B CN109158461 B CN 109158461B
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 134
- 239000010935 stainless steel Substances 0.000 title claims abstract description 134
- 238000002788 crimping Methods 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 78
- 238000005452 bending Methods 0.000 claims abstract description 49
- 238000003825 pressing Methods 0.000 claims description 93
- 238000001179 sorption measurement Methods 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 240000000233 Melia azedarach Species 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/12—Edge-curling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The present invention provides a kind of stainless steel plate intelligence crimping system and stainless steel plate curling methods, including bottom plate, bending mechanism, grooving mechanism, press means for correcting, reversing mechanism, workbench, executing agency and core-regulating mechanism, the present invention can solve in some small processing workshops, it is usually needed in process by manually helping stainless steel plate, then crimping is carried out to stainless steel plate using common crimping apparatus, often during manually helping stainless steel plate, since there are burrs for the corner of stainless steel plate, this easily damages staff, and the crimping process of stainless steel plate is often the carry out crimping of a line a line, and the effect of crimping tends not to once reach quality requirement, staff is needed to carry out repeating processing to product, this operation one side that repeats keeps its production efficiency low, separately On the one hand the problems such as the labor intensity of staff are increased.
Description
Technical field
The present invention relates to stainless steel plate manufacture field, specifically a kind of stainless steel plate intelligence crimping system and stainless steel
Plate curling method.
Background technique
Stainless steel plate crimping apparatus is a kind of machine that can carry out 90 degree of crimpings to stainless steel plate automatically, usually one
A little small processing workshops, since it is limited by fund, used crimping apparatus is often semiautomatic equipment, processed
It usually needs then to roll up stainless steel plate using common crimping apparatus by manually helping stainless steel plate in journey
Side, often during manually helping stainless steel plate, since there are burrs for the corner of stainless steel plate, this is easily to staff
It damages, and the crimping process of stainless steel plate is often the carry out crimping of a line a line, and the effect of crimping is often not
Quality requirement can once be reached, need staff to carry out repeating processing to product, this operation one side that repeats makes its production
On the other hand inefficiency increases the labor intensity of staff.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of stainless steel plate intelligence crimping systems and stainless steel plate crimping to add
Work method can solve in some small processing workshops, and since it is limited by fund, used crimping apparatus is often
It is semiautomatic equipment, is usually needed in process by manually helping stainless steel plate, then uses common volume
Edge equipment carries out crimping to stainless steel plate, often during manually helping stainless steel plate, since the corner of stainless steel plate is deposited
In burr, this easily damages staff, and the crimping process of stainless steel plate is often the progress of a line a line
Crimping, and the effect of crimping tends not to once reach quality requirement, and staff is needed to carry out repeating processing to product, it is this
On the one hand repeating operation keeps its production efficiency low, on the other hand increase the problems such as the labor intensity of staff.It can be real
Now stainless steel plate is fixed automatically and polygon while crimping function, is capable of the safe operation of safeguard work personnel, mitigated
The labor intensity of staff has many advantages, such as that easy to operate, safety is good, labor intensity is small and work efficiency is high.
To achieve the goals above, the present invention is realized using following technical scheme, a kind of stainless steel plate intelligence crimping system
System, including bottom plate, bending mechanism, grooving mechanism, pressing means for correcting, reversing mechanism, workbench, executing agency and aligner
Structure, the bending mechanism are symmetrically mounted on the outside of bottom plate left and right ends；The grooving mechanism is symmetrically mounted on bottom plate or so
On the inside of both ends；The pressing means for correcting is symmetrically mounted at left and right sides of bottom plate, and pressing means for correcting and grooving mechanism are one by one
It is corresponding, and press the surface that means for correcting is located at grooving mechanism；The reversing mechanism is mounted in the middle part of bottom plate；The work
It is mounted in the middle part of bottom plate as platform, the upper center of workbench offers square hole, and the left and right sides of workbench upper end is symmetrically opened
Equipped with rectangular opening, and rectangular channel is offered inside workbench, left and right ends are symmetrically installed with executing agency on workbench, execute machine
The rear and front end of structure is symmetrically installed with core-regulating mechanism, and the number of core-regulating mechanism is four.
The executing agency include feeder motor, execute roller, execute placement plate, execute stripper plate, execute screw rod and
Actuating motor, the feeder motor is mounted on the inside of workbench by motor cabinet, and feeder motor is located at the lower section of rectangular channel,
The output axis connection of feeder motor executes one end of roller, and the other end for executing roller is mounted on the inside of workbench by bearing,
The rear and front end of workbench is symmetrically installed with execution placement plate, and the execution placement plate positioned at workbench front end is installed by motor cabinet
There is actuating motor, the output axis connection of actuating motor executes one end of screw rod, and the other end for executing screw rod is mounted on by bearing
In the execution placement plate of rear end, executes and two pieces of execution stripper plates are symmetrically installed with by sliding matching mode on screw rod；Described
Execute the screw thread that opposite rotation direction is symmetrically arranged on screw rod.The core-regulating mechanism includes aligning small rod, aligning big connecting rod, adjusts
Motive cylinder and aligning plate, described aligning small rod one end, which is mounted on, to be executed in placement plate, and the other end connects aligning by pin shaft
One end of big connecting rod, and aligning cylinder is equipped with by pin shaft between aligning small rod and aligning big connecting rod, aligning big connecting rod
The other end is provided with aligning plate.When work, stainless steel plate is placed on the table by existing equipment, feeder motor work belt
Dynamic to execute roller turn, the stainless steel plate for being placed in workbench is transported to operating position, is driven and is adjusted by aligning cylinder operation
The movement that cooperates between heart small rod and aligning big connecting rod makes stainless steel plate be placed in table core, then actuating motor
Starting drives the execution stripper plate for being placed in and executing on screw rod to clamp stainless steel plate.Executing agency on the one hand can be to not
Rust steel plate conveyed, reduce the labor intensity of staff, on the other hand to stainless steel plate use execution stripper plate into
Row is fixed, and without the operation of staff, has ensured the safety of staff, while bilateral stress squeezes the symmetrical of fixed use
Mode ensure that the fixed stability of stainless steel plate, while reduce the spoilage in fixation procedure to stainless steel plate.
The grooving mechanism includes U-shaped frame, L-type plate, slot machine, electronic sliding block, fluting cylinder, fluting platen and opens
Slot cutter, the slot machine are mounted on the rear end of bottom plate by motor cabinet, and the one of the U-shaped frame of output axis connection of slot machine
End, the other end of U-shaped frame are mounted on L-type plate by bearing, and L-type plate is fixedly mounted on the front end of bottom plate, passes through cunning on U-shaped frame
Dynamic fit system is equipped with electronic sliding block, and the lower end of electronic sliding block is equipped with fluting cylinder, and the top for cylinder of slotting is equipped with out
The lower end of slot platen, platen of slotting is equipped with grooving tool；When grooving mechanism works, slot machine starting drives U-shaped frame rotation
To operating position, while cylinder of slotting drives grooving tool to move to operating position, and the electronic sliding block being placed on U-shaped frame drives
Grooving tool movement carries out out stria to stainless steel plate.Set grooving mechanism reduces the damage of stainless steel plate in crimping process
Bad rate, since the stress on stainless steel plate both sides in crimping process is different, common crimping mode easily causes to roll over to stainless steel plate
Disconnected, the grooving mechanism of setting carries out out stria to stainless steel plate before crimping, and stainless steel plate both sides stress is not when reducing crimping
It fractures with caused by stainless steel plate, ensure that the quality of product, improve work efficiency.
The bending mechanism includes bending hydraulic cylinder, bending platen and bending cutter block, the bending hydraulic cylinder front and back
It is symmetrically mounted on bottom plate, the top of bending hydraulic cylinder is provided with bending platen, and bending cutter block is equipped on bending platen.It is described
Pressing means for correcting include important actor, top plate, pressing mechanism and aligning gear, the top plate is mounted on bottom plate by important actor
On, the lower end outside of top plate is provided with pressing mechanism, and the lower end inside of top plate is provided with aligning gear.The pressing mechanism packet
Pressing telescopic rod, pressing rotary table, two-way cylinder, pressing connecting rod and pressing plate, the pressing telescopic rod is included to install by pin shaft
In the middle part of the lower end of top plate, the top for pressing telescopic rod is mounted on pressing rotary table by flange, and the pressing rotary table is half
Cylindrical structure presses and offers circular through hole in the middle part of rotary table；The two-way cylinder is mounted in the through-hole of pressing rotary table, double
It is connected on pressing connecting rod to the top of cylinder by pin shaft, the one end for pressing connecting rod is mounted on top plate by pin shaft, pressing
The other end of connecting rod is equipped with pressing plate by pin shaft.The pressing connecting rod includes pressing small rod and presses big connecting rod, and
It presses and is connected between small rod and pressing big connecting rod by pin shaft.When work, two-way cylinder operation drives pressing small rod and presses
Big connecting rod cooperative movement is pressed, compresses pressing plate to stainless steel plate, then bending mechanism works, and bending hydraulic cylinder extension pushes away
Bending cutter block on dynamic bending platen carries out crimping to stainless steel plate.The pressing mechanism of setting can prevent in crimping process by
In stainless steel plate loosening and lead to crimping out-of-flatness, ensure that the quality of crimping, improve working efficiency.
The aligning gear includes longitudinal correction cylinder, correction station, correcting plate, cross-level cylinder and cylinder installation
Plate, longitudinal correction cylinder front and back are symmetrically mounted on top plate lower end, and longitudinal top for correcting cylinder is equipped with by flange
Correction station, the lower end of correction station are symmetrically installed with two pieces of cylinder mounting plates, and cross-level cylinder is connected on cylinder mounting plate, horizontal
Correcting plate is equipped with by flange to the top of correction cylinder.When aligning gear works, longitudinal cylinder operation that corrects is by correction station
Be transported to specified operating position, then cross-level cylinder push correcting plate and with pressing plate cooperate to institute's crimping into
Row correction.The aligning gear of setting is by being corrected the side rolled up with pressing mechanism mutual cooperation, it is ensured that crimping is 90
Degree, ensure that work quality.
The reversing mechanism includes reversing cylinder, reversing motor, square commutation block and commutation adsorption pump, and described changes
It is mounted in the middle part of bottom plate to cylinder, the top of reversing cylinder is equipped with motor cabinet by flange, and commutation electricity is equipped on motor cabinet
Machine is equipped with square commutation block on the output shaft of reversing motor, is equipped with commutation adsorption pump on square commutation block；Work
When, stainless steel plate is used vacuum suction by commutation adsorption pump, prevents stainless steel plate from sliding, and when both sides crimping is completed, commutate gas
Cylinder working rises stainless steel plate, and then stainless steel plate is carried out 90 degree of rotations by reversing motor work, and two other is waited rolling up
While moving to operating position, then reversing cylinder moves to initial position, other mechanisms are cooperated with each other.It is set
Commutation adsorption pump ensure the more firm fixation of stainless steel plate, the reversing motor of setting drives changing for stainless steel plate by rotation
To, improve work efficiency, reduce working strength, ensure that work stablize carry out.
In addition, the present invention also provides a kind of stainless steel plate curling method of stainless steel plate intelligence crimping system, packet
Include following steps:
1, stainless steel plate to be placed on the table by existing equipment, feeder motor work, which drives, executes roller turn,
The stainless steel plate for being placed in workbench is transported to operating position, drives aligning small rod and aligning big by aligning cylinder operation
The movement that cooperates between connecting rod makes stainless steel plate be placed in table core, and then actuating motor starting, which drives to be placed in, holds
Execution stripper plate on row screw rod clamps stainless steel plate；Slot machine starting drives U-shaped frame to rotate to operating position, together
When fluting cylinder drive grooving tool to move to operating position, be placed in electronic sliding block on U-shaped frame and drive grooving tool mobile
Stria is carried out out to stainless steel plate；Two-way cylinder operation drives pressing small rod and pressing big connecting rod cooperative movement, makes pressing plate
Stainless steel plate is compressed, then bending mechanism works, and bending hydraulic cylinder extension pushes the bending cutter block pair on bending platen
Stainless steel plate carries out crimping；Correction station is transported to specified operating position by longitudinal correction cylinder operation, then cross-level gas
Cylinder pushes correcting plate and is corrected with pressing plate mutual cooperation to institute's crimping；Stainless steel plate is used vacuum by commutation adsorption pump
Absorption, prevents stainless steel plate from sliding, and when both sides crimping is completed, stainless steel plate is risen in reversing cylinder work, then commutation electricity
Stainless steel plate is carried out 90 degree and rotated by machine work, two other is waited for that crimping is moved to operating position, then reversing cylinder
Initial position is moved to, other mechanisms are cooperated with each other, and ensure that the orderly progress of crimping work, may be implemented automatic
Stainless steel plate is fixed for change and polygon while crimping function.
The beneficial effects of the present invention are:
One, the present invention can solve in some small processing workshops, since it is limited by fund, used volume
Edge equipment is often semiautomatic equipment, usually needs then to make by manually helping stainless steel plate in process
Crimping is carried out to stainless steel plate with common crimping apparatus, often during manually helping stainless steel plate, due to stainless steel
There are burrs for the corner of plate, this easily damages staff, and the crimping process of stainless steel plate is often a line one
The carry out crimping on side, and the effect of crimping tends not to once reach quality requirement, and staff is needed to carry out weight to product
It is added with work, this operation one side that repeats keeps its production efficiency low, on the other hand increases the labor intensity etc. of staff
Problem, may be implemented stainless steel plate is fixed automatically and polygon while crimping function, be capable of the behaviour of safeguard work personnel
Make safety, mitigate the labor intensity of staff, has that easy to operate, safety is good, labor intensity is small with working efficiency height etc.
Advantage；
Two, the present invention devises executing agency, on the one hand executing agency can convey stainless steel plate, reduces work
Make the labor intensity of personnel, the execution stripper plate on the other hand used to stainless steel plate is fixed, the behaviour without staff
Make, has ensured the safety of staff, while the fixed symmetric mode used of bilateral stress extruding ensure that stainless steel plate is fixed
Stability, while reducing the spoilage in fixation procedure to stainless steel plate；
Three, the grooving mechanism set by the present invention reduces the spoilage of stainless steel plate in crimping process, due to crimping mistake
The stress on stainless steel plate both sides is different in journey, and common crimping mode easily causes to fracture to stainless steel plate, the groover of setting
Structure carries out out stria to stainless steel plate before crimping, and stainless steel plate both sides stress difference causes stainless steel plate when reducing crimping
Fracture, ensure that the quality of product, improve work efficiency；
Four, the present invention devises pressing means for correcting, and the aligning gear of setting with pressing mechanism by cooperating to institute
The side of volume is corrected, it is ensured that crimping is 90 degree, ensure that work quality；
Five, the pressing mechanism set by the present invention can prevent from causing in crimping process due to the loosening of stainless steel plate
Crimping out-of-flatness ensure that the quality of crimping, improve working efficiency；
Six, the present invention devises reversing mechanism, and set commutation adsorption pump ensures the more firm fixation of stainless steel plate,
The reversing motor of setting drives the commutation of stainless steel plate by rotation, improves work efficiency, reduces working strength, ensure that
Stablizing for work carries out.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the present invention (after removal pressing means for correcting) structural schematic diagram；
Fig. 3 is the structural schematic diagram between bottom plate of the present invention and pressing means for correcting；
Fig. 4 is the present invention (after removal pressing means for correcting) top view.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.It should be noted that in the absence of conflict, embodiment in the application and
Feature in embodiment can be combined with each other.
As shown in Figures 1 to 4, a kind of stainless steel plate intelligence crimping system, including bottom plate 1, bending mechanism 2, grooving mechanism
3, means for correcting 4, reversing mechanism 5, workbench 6, executing agency 7 and core-regulating mechanism 8 are pressed, the bending mechanism 2 is symmetrically pacified
On the outside of 1 left and right ends of bottom plate；The grooving mechanism 3 is symmetrically mounted on the inside of 1 left and right ends of bottom plate；The pressing school
Equipment 4 is symmetrically mounted on 1 left and right sides of bottom plate, and pressing means for correcting 4 and grooving mechanism 3 correspond, and press correction dress
Set 4 surfaces for being located at grooving mechanism 3；The reversing mechanism 5 is mounted on 1 middle part of bottom plate；The workbench 6 is mounted on bottom
1 middle part of plate, the upper center of workbench 6 offer square hole, and the left and right sides of workbench upper end symmetrically offers rectangular opening,
And rectangular channel is offered inside workbench 6, left and right ends are symmetrically installed with executing agency 7 on workbench 6, before executing agency 7
Both ends are symmetrically installed with core-regulating mechanism 8 afterwards, and the number of core-regulating mechanism 8 is four.
The executing agency 7 includes feeder motor 71, executes roller 72, execute placement plate 73, execute stripper plate 74, hold
Row screw rod 75 and actuating motor 76, the feeder motor 71 are mounted on 6 inside of workbench, and feeder motor 71 by motor cabinet
Positioned at the lower section of rectangular channel, the output axis connection of feeder motor 71 executes one end of roller 72, and the other end for executing roller 72 is logical
It crosses bearing and is mounted on 6 inside of workbench, the rear and front end of workbench 6, which is symmetrically installed with, executes placement plate 73, before being located at workbench 6
The execution placement plate 73 at end is equipped with actuating motor 76 by motor cabinet, and the output axis connection of actuating motor 76 executes screw rod 75
One end, the other end for executing screw rod 75 are mounted in the execution placement plate 73 of rear end by bearing, are executed and are passed through cunning on screw rod 75
Dynamic fit system is symmetrically installed with two pieces of execution stripper plates 74；The spiral shell of opposite rotation direction is symmetrically arranged on the execution screw rod 75
Line.The core-regulating mechanism 8 includes aligning small rod 81, aligning big connecting rod 82, aligning cylinder 83 and aligning plate 84, the tune
81 one end of heart small rod, which is mounted on, to be executed in placement plate 73, and the other end connects one end of aligning big connecting rod 82 by pin shaft, and adjusts
Aligning cylinder 83, the other end setting of aligning big connecting rod 82 are equipped with by pin shaft between heart small rod 81 and aligning big connecting rod 82
There is aligning plate 84.When work, stainless steel plate is placed on workbench 6 by existing equipment, the work of feeder motor 71, which drives, holds
Row roller 72 rotates, and the stainless steel plate for being placed in workbench 6 is transported to operating position, works to drive by aligning cylinder 83 and adjust
The movement that cooperates between heart small rod 81 and aligning big connecting rod 82 makes stainless steel plate be placed in 6 center of workbench, then holds
The starting of row motor 76 drives the execution stripper plate 74 for being placed in and executing on screw rod 75 to clamp stainless steel plate.Executing agency 7
On the one hand stainless steel plate can be conveyed, reduces the labor intensity of staff, on the other hand stainless steel plate is used
Execution stripper plate 74 be fixed, without the operation of staff, ensured the safety of staff, while bilateral stress is squeezed
The symmetric mode that pressing uses surely ensure that the fixed stability of stainless steel plate, while reduce in fixation procedure to stainless steel
The spoilage of plate.
The grooving mechanism 3 include U-shaped frame 31, L-type plate 32, slot machine 33, electronic sliding block 34, fluting cylinder 35,
Fluting platen 36 and grooving tool 37, the slot machine 33 are mounted on the rear end of bottom plate 1, slot machine 33 by motor cabinet
The U-shaped frame 31 of output axis connection one end, the other end of U-shaped frame 31 is mounted on L-type plate 32 by bearing, and L-type plate 32 is fixed
It is mounted on the front end of bottom plate 1, electronic sliding block 34, the lower end of electronic sliding block 34 is equipped with by sliding matching mode on U-shaped frame 31
Fluting cylinder 35 is installed, the top of fluting cylinder 35 is equipped with fluting platen 36, and the lower end of fluting platen 36 is equipped with fluting
Cutter 37；When grooving mechanism 3 works, the starting of slot machine 33 drives U-shaped frame 31 to rotate to operating position, while cylinder 35 of slotting
Grooving tool 37 is driven to move to operating position, the electronic sliding block 34 being placed on U-shaped frame 31 drives mobile pair of grooving tool 37
Stainless steel plate carries out out stria.Set grooving mechanism 3 reduces the spoilage of stainless steel plate in crimping process, due to crimping
The stress on stainless steel plate both sides is different in the process, and common crimping mode easily causes to fracture to stainless steel plate, the fluting of setting
Mechanism 3 carries out out stria to stainless steel plate before crimping, and stainless steel plate both sides stress difference is to stainless steel plate when reducing crimping
Caused by fracture, ensure that the quality of product, improve work efficiency.
The bending mechanism 2 includes bending hydraulic cylinder 21, bending platen 22 and bending cutter block 23, and the bending is hydraulic
It is symmetrically mounted on before and after cylinder 21 on bottom plate 1, the top of bending hydraulic cylinder 21 is provided with bending platen 22, installs on bending platen 22
There is bending cutter block 23.The pressing means for correcting 4 includes important actor 41, top plate 42, pressing mechanism 43 and aligning gear 44, described
Top plate 42 be mounted on bottom plate 1 by important actor 41, the lower end outside of top plate 42 is provided with pressing mechanism 43, the lower end of top plate 42
Inside is provided with aligning gear 44.The pressing mechanism 43 includes pressing telescopic rod 431, pressing rotary table 432, two-way cylinder
433, connecting rod 434 and pressing plate 435 are pressed, the pressing telescopic rod 431 is mounted in the middle part of the lower end of top plate 42 by pin shaft,
The top for pressing telescopic rod 431 is mounted on pressing rotary table 432 by flange, and the pressing rotary table 432 is semi-cylindrical in configuration,
The middle part of pressing rotary table 432 offers circular through hole；The two-way cylinder 433 is mounted in the through-hole of pressing rotary table 432, double
It is connected on pressing connecting rod 434 to the top of cylinder 433 by pin shaft, one end of pressing connecting rod 434 is mounted on top by pin shaft
On plate 42, the other end of pressing connecting rod 434 is equipped with pressing plate 435 by pin shaft.The pressing connecting rod 434 includes that pressing is small
Connecting rod 4341 and pressing big connecting rod 4342, and press and connected between small rod 4341 and pressing big connecting rod 4342 by pin shaft.Work
When making, the two-way work of cylinder 433 drives pressing small rod 4341 and pressing 4342 cooperative movement of big connecting rod, keeps pressing plate 435 right
Stainless steel plate is compressed, and then bending mechanism 2 works, the flexible bending cutter block pushed on bending platen 22 of bending hydraulic cylinder 21
23 pairs of stainless steel plates carry out crimping.The pressing mechanism 43 of setting can prevent in crimping process due to the loosening of stainless steel plate and
Lead to crimping out-of-flatness, ensure that the quality of crimping, improve working efficiency.
The aligning gear 44 includes longitudinal correction cylinder 441, correction station 442, correcting plate 443, cross-level cylinder
444 and cylinder mounting plate 445,42 lower end of top plate is symmetrically mounted on before and after longitudinal correction cylinder 441, it is longitudinal to correct cylinder
441 top is equipped with correction station 442 by flange, and the lower end of correction station 442 is symmetrically installed with two pieces of cylinder mounting plates 445,
Cross-level cylinder 444 is connected on cylinder mounting plate 445, the top of cross-level cylinder 444 is equipped with correction by flange
Plate 443.When aligning gear 44 works, correction station 442 is transported to specified operating position by longitudinal correction cylinder 441 work, so
Cross-level cylinder 444 pushes correcting plate 443 and is corrected with the mutual cooperation of pressing plate 435 to institute's crimping afterwards.It is arranged
Aligning gear 44 is by being corrected the side rolled up with the mutual cooperation of pressing mechanism 43, it is ensured that crimping is 90 degree, be ensure that
Work quality.
The reversing mechanism 5 includes reversing cylinder 51, reversing motor 52, square commutation block 53 and commutation adsorption pump
54, the reversing cylinder 51 is mounted on 1 middle part of bottom plate, and the top of reversing cylinder 51 is equipped with motor cabinet, motor by flange
Reversing motor 52 is installed on seat, square commutation block 53, square commutation block 53 are installed on the output shaft of reversing motor 52
On be equipped with commutation adsorption pump 54；When work, stainless steel plate is used vacuum suction by commutation adsorption pump 54, prevents stainless steel plate sliding
Dynamic, when both sides crimping is completed, stainless steel plate is risen in the work of reversing cylinder 51, and then reversing motor 52 works stainless steel plate
90 degree of rotations are carried out, two other is waited for that crimping is moved to operating position, then reversing cylinder 51 moves to initial position,
Other mechanisms are cooperated with each other.Set commutation adsorption pump 54 ensures the more firm fixation of stainless steel plate, setting
Reversing motor 52 by rotation drive stainless steel plate commutation, improve work efficiency, reduce working strength, ensure that work
Stablizing for work carries out.
In addition, the present invention also provides a kind of stainless steel plate curling method of stainless steel plate intelligence crimping system, packet
Include following steps:
1, stainless steel plate is placed on workbench 6 by existing equipment, the work of feeder motor 71, which drives, executes roller 72
Rotation, the stainless steel plate for being placed in workbench 6 are transported to operating position, are worked by aligning cylinder 83 and drive aligning small rod
The movement that cooperates between 81 and aligning big connecting rod 82 makes stainless steel plate be placed in 6 center of workbench；
2, then actuating motor 76 starting drive be placed in execute screw rod 75 on execution stripper plate 74 to stainless steel plate into
Row clamping；The starting of slot machine 33 drives U-shaped frame 31 to rotate to operating position, while cylinder 35 of slotting drives grooving tool 37 to transport
It moves to operating position, the electronic sliding block 34 being placed on U-shaped frame 31 drives the movement of grooving tool 37 to carry out out carefully stainless steel plate
Slot；The two-way work of cylinder 433 drives pressing small rod 4341 and pressing 4342 cooperative movement of big connecting rod, makes pressing plate 435 to not
Rust steel plate is compressed；
3, then bending mechanism 2 works, and the flexible bending cutter block 23 pushed on bending platen 22 of bending hydraulic cylinder 21 is not to
The steel plate that becomes rusty carries out crimping；Correction station 442 is transported to specified operating position by longitudinal correction cylinder 441 work, then lateral school
Positive cylinder 444 pushes correcting plate 443 and is corrected with the mutual cooperation of pressing plate 435 to institute's crimping；Commutating adsorption pump 54 will
Stainless steel plate uses vacuum suction, prevents stainless steel plate from sliding；
4, when both sides crimping is completed, stainless steel plate is risen in the work of reversing cylinder 51, and then the work of reversing motor 52 will
Stainless steel plate carries out 90 degree of rotations, two other is waited for that crimping is moved to operating position, then reversing cylinder 51 moves to
Initial position, other mechanisms are cooperated with each other, and ensure that the orderly progress of crimping work, realize automation to stainless
Steel plate is fixed and polygon while crimping function.It solves in some small processing workshops, since it is by fund
Limitation, used crimping apparatus is often semiautomatic equipment, is usually needed in process by manually to stainless steel plate
It is helped, crimping then is carried out to stainless steel plate using common crimping apparatus, often in the mistake for manually helping stainless steel plate
Cheng Zhong, since there are burrs for the corner of stainless steel plate, this easily damages staff, and the crimping process of stainless steel plate
The often carry out crimping of a line a line, and the effect of crimping tends not to once reach quality requirement, needs work people
Member carries out product to repeat processing, and this operation one side that repeats keeps its production efficiency low, on the other hand increases work people
The problems such as the labor intensity of member, have reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (6)
1. a kind of stainless steel plate intelligence crimping system, including bottom plate (1), bending mechanism (2), grooving mechanism (3), pressing correction dress
Set (4), reversing mechanism (5), workbench (6), executing agency (7) and core-regulating mechanism (8), it is characterised in that: the bending machine
Structure (2) is symmetrically mounted on the outside of bottom plate (1) left and right ends；The grooving mechanism (3) is symmetrically mounted on bottom plate (1) left and right ends
Inside；The pressing means for correcting (4) is symmetrically mounted at left and right sides of bottom plate (1), presses means for correcting (4) and grooving mechanism
(3) it corresponds, and presses the surface that means for correcting (4) are located at grooving mechanism (3)；The reversing mechanism (5) is mounted on
In the middle part of bottom plate (1)；The workbench (6) is mounted in the middle part of bottom plate (1), and the upper center of workbench (6) offers square
Hole, the left and right sides of workbench (6) upper end symmetrically offers rectangular opening, and offers rectangular channel, workbench inside workbench (6)
(6) left and right ends are symmetrically installed with executing agency (7) on, and the rear and front end of executing agency (7) is symmetrically installed with core-regulating mechanism
(8), and the number of core-regulating mechanism (8) is four；Wherein:
The grooving mechanism (3) includes U-shaped frame (31), L-type plate (32), slot machine (33), electronic sliding block (34), fluting gas
Cylinder (35), fluting platen (36) and grooving tool (37), the slot machine (33) are mounted on bottom plate (1) by motor cabinet
The other end of rear end, one end of the U-shaped frame of output axis connection (31) of slot machine (33), U-shaped frame (31) is mounted on L by bearing
On template (32), L-type plate (32) is fixedly mounted on the front end of bottom plate (1), is equipped on U-shaped frame (31) by sliding matching mode
Electronic sliding block (34), the lower end of electronic sliding block (34) are equipped with fluting cylinder (35), and the top of fluting cylinder (35) is equipped with out
The lower end of slot platen (36), fluting platen (36) is equipped with grooving tool (37)；
The reversing mechanism (5) includes reversing cylinder (51), reversing motor (52), square commutation block (53) and commutation absorption
It pumps (54), the reversing cylinder (51) is mounted in the middle part of bottom plate (1), and the top of reversing cylinder (51) is equipped with electricity by flange
Base is equipped with reversing motor (52) on motor cabinet, and square commutation block (53) is equipped on the output shaft of reversing motor (52),
Commutation adsorption pump (54) is installed in square commutation block (53)；
The pressing means for correcting (4) includes important actor (41), top plate (42), pressing mechanism (43) and aligning gear (44), institute
The top plate (42) stated is mounted on bottom plate (1) by important actor (41), and the lower end outside of top plate (42) is provided with pressing mechanism (43),
The lower end inside of top plate (42) is provided with aligning gear (44)；
The pressing mechanism (43) includes pressing telescopic rod (431), pressing rotary table (432), two-way cylinder (433), pressing company
Bar (434) and pressing plate (435), the pressing telescopic rod (431) are mounted in the middle part of the lower end of top plate (42) by pin shaft, are pressed
The top of telescopic rod (431) is pressed to be mounted in pressing rotary table (432) by flange, the pressing rotary table (432) is semicolumn
Structure presses and offers circular through hole in the middle part of rotary table (432)；The two-way cylinder (433) is mounted on pressing rotary table (432)
Through-hole in, the top of two-way cylinder (433) is connected in pressing connecting rod (434) by pin shaft, presses the one end of connecting rod (434)
It is mounted on top plate (42) by pin shaft, the other end of pressing connecting rod (434) is equipped with pressing plate (435) by pin shaft；
The aligning gear (44) includes longitudinal correction cylinder (441), correction station (442), correcting plate (443), cross-level
Cylinder (444) and cylinder mounting plate (445), longitudinal correction cylinder (441) front and back are symmetrically mounted on top plate (42) lower end,
The top of longitudinal correction cylinder (441) is equipped with correction station (442) by flange, and the lower end of correction station (442) is symmetrically installed with
Two pieces of cylinder mounting plates (445) are connected with cross-level cylinder (444), cross-level cylinder on cylinder mounting plate (445)
(444) top is equipped with correcting plate (443) by flange.
2. a kind of stainless steel plate intelligence crimping system according to claim 1, it is characterised in that: the bending mechanism
It (2) include bending hydraulic cylinder (21), bending platen (22) and bending cutter block (23), bending hydraulic cylinder (21) front and back is symmetrical
It is mounted on bottom plate (1), the top of bending hydraulic cylinder (21) is provided with bending platen (22), and bending platen is equipped with folding on (22)
Tulwar block (23).
3. a kind of stainless steel plate intelligence crimping system according to claim 1, it is characterised in that: the executing agency
(7) include feeder motor (71), execute roller (72), execute placement plate (73), execute stripper plate (74), execute screw rod (75) and
Actuating motor (76), the feeder motor (71) is mounted on the inside of workbench (6) by motor cabinet, and feeder motor (71) position
In the lower section of rectangular channel, the output axis connection of feeder motor (71) executes the one end of roller (72), executes the another of roller (72)
End is mounted on the inside of workbench (6) by bearing, and the rear and front end of workbench (6), which is symmetrically installed with, executes placement plate (73), position
Execution placement plate (73) in workbench (6) front end is equipped with actuating motor (76) by motor cabinet, actuating motor (76) it is defeated
Axis connection executes the one end of screw rod (75) out, and the other end for executing screw rod (75) is mounted on the execution placement plate of rear end by bearing
(73) it on, executes and two pieces of execution stripper plates (74) is symmetrically installed with by sliding matching mode on screw rod (75).
4. a kind of stainless steel plate intelligence crimping system according to claim 1, it is characterised in that: the core-regulating mechanism
It (8) include aligning small rod (81), aligning big connecting rod (82), aligning cylinder (83) and aligning plate (84), the aligning little Lian
Bar (81) one end, which is mounted on, to be executed on placement plate (73), and the other end connects the one end of aligning big connecting rod (82) by pin shaft, and adjusts
Be equipped with aligning cylinder (83) between heart small rod (81) and aligning big connecting rod (82) by pin shaft, aligning big connecting rod (82) it is another
One end is provided with aligning plate (84).
5. a kind of stainless steel plate intelligence crimping system according to claim 1, it is characterised in that: the pressing connecting rod
(434) include pressing small rod (4341) and pressing big connecting rod (4342), and press small rod (4341) and pressing big connecting rod
(4342) it is connected between by pin shaft.
6. a kind of stainless steel plate intelligence crimping system according to claim 3, it is characterised in that: the execution screw rod
(75) screw thread of opposite rotation direction is symmetrically arranged on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811046551.6A CN109158461B (en) | 2018-09-08 | 2018-09-08 | A kind of stainless steel plate intelligence crimping system and stainless steel plate curling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811046551.6A CN109158461B (en) | 2018-09-08 | 2018-09-08 | A kind of stainless steel plate intelligence crimping system and stainless steel plate curling method |
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| Publication Number | Publication Date |
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| CN109158461A CN109158461A (en) | 2019-01-08 |
| CN109158461B true CN109158461B (en) | 2019-11-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112658089B (en) * | 2021-03-15 | 2021-06-01 | 烟台市高升达机械有限公司 | Stainless steel plate seaming and curling machine |
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| CN108127008A (en) * | 2017-12-25 | 2018-06-08 | 郑州诚合信息技术有限公司 | A kind of structural metal thin plate scene processing apparatus for bending |
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| CN207806262U (en) * | 2018-01-31 | 2018-09-04 | 荆州市智翔机械科技股份有限公司 | Sheet metal rolls folding brake |
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| JP2005144496A (en) * | 2003-11-14 | 2005-06-09 | Jfe Steel Kk | Method for manufacturing hat-shaped steel sheet pile having joints asymmetrical about longitudinal axis, and claw bending device used for the same |
| CN103538060A (en) * | 2013-10-24 | 2014-01-29 | 扬州恒佳机械有限公司 | Six-axis bending robot |
| KR20150066749A (en) * | 2013-12-09 | 2015-06-17 | 주식회사 아이에스에이 | Roller hemming system for multifarious vehicle |
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Effective date of registration: 20210611 Address after: 528313 No.5, block 3, area F, Liyuan metal Logistics City, No.38, Third Road, Tancun Industrial Zone, Chencun Town, Shunde District, Foshan City, Guangdong Province (address declaration) Patentee after: Guangdong Huayi metal material Co.,Ltd. Address before: 221000 Liangzhai Town Industrial Park, Feng County, Xuzhou City, Jiangsu Province Patentee before: JIANGSU XIANGYU IRRIGATION EQUIPMENT Co.,Ltd. |