CN109158142A - A method of for the high polished rice rate processing of buckwheat - Google Patents
A method of for the high polished rice rate processing of buckwheat Download PDFInfo
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- CN109158142A CN109158142A CN201810838505.3A CN201810838505A CN109158142A CN 109158142 A CN109158142 A CN 109158142A CN 201810838505 A CN201810838505 A CN 201810838505A CN 109158142 A CN109158142 A CN 109158142A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B5/00—Grain treatment not otherwise provided for
- B02B5/02—Combined processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
- B07B1/4663—Multi-layer screening surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3425—Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
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- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a kind of methods for the high polished rice rate processing of buckwheat, vibration separation screen screening will be first passed around containing small part buckwheat skin, buckwheat rice and mixing with shell buckwheat after shelling, lower screen oversize enters color selector by elevator and carries out color sorting separation, successively carry out color sorting three times, the semi-finished product buckwheat rice isolated obtains high quality finished product buckwheat rice through vibration separation screen sieving and grading;It is uniformly mixed with shell buckwheat with the big grain shape band shell buckwheat that upper screen retains with the small grain shape of second of color sorting out for the first time, enters the secondary shelling of hulling machine in batches after carrying out cold-heat treatment;Final material grain separation rate reaches 99.9%, secondary husking yield and reaches 95% or more; the purity of buckwheat rice can reach 99.9% or more; unsound grain quality≤1%, impurity≤0.10%, crack rice≤1% and surface-brightening, it is clean there is apparent buckwheat fragrance, realize material grain separation high quality, high efficiency, the purpose of high yield and scale after buckwheat shelling.
Description
The application is the divisional application of following application: the applying date is on December 11st, 2015, application No. is
201510937305.X a kind of entitled high polished rice rate processing technology of buckwheat.
Technical field
The present invention relates to buckwheat process, and in particular to a method of for the high polished rice rate processing of buckwheat.
Background technique
The dicotyledonous polygonaceae of Fagopyrum, Fagopyrum, growth period is short, is suitable for growing under Cold and cool climate environment, popular name maize,
Triangle wheat, black wheat are very ideal rain fed crops.Because it is with unique nutritive value, increasingly by the weight of people
Depending on.But the feature that, shell toughness small in size based on buckwheat is strong, benevolence brittleness is big, the gap of benevolence and shell is small, add existing buckwheat
The limitation of hulling machine mechanical performance and not perfect, carrying out shelling to it with existing hulling machine has great difficulty, and buckwheat is through shelling
Heat treatment of shell machine cannot all slough glume, according to the requirement of technique, it is necessary to carry out to the mixed material after shelling
Expect grain separation, to isolate pure shelling buckwheat grain, the buckwheat grain that do not shell then returns to hulling machine and continues to shell.Due to buckwheat
The tapered trihedral of glume it is irregular, the buckwheat sheller husking yield that buckwheat process industry uses at present is relatively low, causes
The material grain separating technology of buckwheat becomes the key of buckwheat process process.
Traditional buckwheat material grain separation generally carries out material grain separating technology, the work using multiple groups vibrating cleaning sieve or Buckie sieve
Classifying equipoment needed for skill needs multicomputer and shelling Unit Combination, and equipment occupancy floor space is larger, and sifting efficiency is lower, yield
It is smaller.Due to the grain shape characteristic of buckwheat, it is more difficult to guarantee being kept completely separate for band shell materia and buckwheat rice.Not only affect the subsequent of buckwheat
Processing, and affect the superiority and inferiority of buckwheat product property and the overall interests of buckwheat process industrialization.Chinese patent CN
101449852A discloses a kind of Fagopyrum tataricum hulling and seed of Radix Et Rhizoma Fagopyri Tatarici shell separation processing technique, process flow are as follows: by tartary buckwheat
It clears up and is classified → duck wheat shell is handled → and go water → shelling → separation → drying → processing.Tartary buckwheat after separation is divided into bitter buckwheat
Two parts of wheat kernel and duck wheat shell, seed of Radix Et Rhizoma Fagopyri Tatarici is processed into various seed of Radix Et Rhizoma Fagopyri Tatarici products, such as tartary-backwheat tea, tartary buckwheat face are respectively
Class product, duck wheat shell can be used to make pillow, extract flavones or the other duck wheat shell products of production, mainly solve tartary buckwheat
Shell difficult problem, and the duck wheat shell after shelling has very high percentage of head rice, wide for having opened up for tartary buckwheat
Prospect.The above-mentioned published patent master is to solve the problem of Fagopyrum tataricum hulling difficulty and Kernel-hull separation, the separation of material grain using screening,
Selection by winnowing, reselection modes, effect are undesirable.103704578 A of Chinese patent CN discloses a kind of tartary buckwheat full-nutrition rice and preparation
Method: tartary buckwheat through screening, selection by winnowing, go stone, magnetic separation clear up after, carry out humid heat treatment process: humid heat treatment process will be pressurized
Wheat wetting technique, normal pressure steams technique, the Trinitarian production technology of low-temperature vacuum drying technique is completed in a vessel;Then
Fagopyrum tataricum hulling separation, husk rice, polishing classification.Although the above-mentioned published patent uses 2 color sorting techniques, main purpose is
Abnormal rice kernel is separated, material grain separating effect is still undesirable.103750163 A of Chinese patent CN discloses a kind of fried buckwheat, is
The water content of sepia shelling is the ripe fried buckwheat of 1%-2%, and discloses the production method of fried buckwheat, including following step
Rapid: a. screens buckwheat;B. buckwheat is cleaned;C. the boiling of high-pressure rotary tank is used;D. by the buckwheat after boiling it is air-cooled → gradation → shelling
→ color sorting → drying → color sorting → immersion → draining;E. with frying equipment under conditions of 195 DEG C -300 DEG C, frying buckwheat,
Make the water content 1%-2% of buckwheat;F. air-cooled → color sorting.Fried buckwheat taste perfume (or spice) is strongly fragrant, in good taste, the nutrition in buckwheat at
Dividing can be fully absorbed by human body;The method of production fried buckwheat can retain the nutritional ingredient of buckwheat, improve the mouthfeel of buckwheat,
By committed steps such as autoclaving → immersion → high temperature fryings, the hardness of buckwheat is reduced, overcoming buckwheat can not be direct
Frying, it is not crisp, harder, mouthfeel is poor the disadvantages of, make frying buckwheat become it is a kind of it is easy production, crisp taste it is instant
Food.The above-mentioned published patent does not relate generally to material grain separation.The buckwheat complex processing technology that Wang Yimei, Yang Handong are delivered is detailed
Describe a buckwheat, buckwheat fine powder, 3 kinds of products of buckwheat skin (shell) while the complex processing technology of production.Main technique is adopted
It is composed with domestic more mature single machine process equipment, cleaning classification, shelling, the separation of rice shell, rice finished product including raw material
Color sorting, fine powder milling, dedusting and packaging etc., this group of technique can obtain buckwheat and buckwheat fine powder, and maximum limit to the maximum extent
Remain to degree the integrality (grain processing .2010 the 2nd phase of volume 35) of buckwheat shell.The main method combined using wind, sieve
It carries out rice, shell separation and finished product to the mixture after shelling to arrange, while the unit that shells is more, occupied space is big, does not still have
Preferable separation, hulling (shelled buckwheat or buckwheat rice) and unhulled buckwheat grain (expecting that grain separates), secondary shelling husking yield is low.
Summary of the invention
Technical problem solved by the invention be overcome shell during existing buckwheat process after shell buckwheat and with shell buckwheat
Wheat separation and the low defect of secondary husking yield will contain small part buckwheat skin, buckwheat rice and mixing with shell buckwheat after buckwheat shelling
Material first passes around the vibration separation screen A screening for being provided with upper layer and lower layer sieve, using poor with the granularity between shell buckwheat and buckwheat rice
Different and automatic classification characteristic, by with appropriate mesh sieve and forms of motion sieve carry out the rough separation of first time paddy, buckwheat skin by
Suction-type vertical air suction separator is sent to the collecting bin of wind network system;Vibration separation screen A upper screen oversize is big grain shape
Band shell buckwheat, lower screen screenings is broken buckwheat rice and trifle in the world, into collecting bin;Lower screen oversize is mainly buckwheat rice and portion
Divide small grain shape band shell buckwheat, this partial blend grain is entered into color selector by elevator and carries out color sorting separation, the band isolated
The small grain shape buckwheat of shell is mixed with upper screen oversize (big grain shape band shell buckwheat) enters hulling machine two after cold-heat treatment
Secondary shelling, the pure buckwheat rice of qualification isolated continue to be again separate out broken using the vibration separation screen B screening for being provided with two layers of sieve
Buckwheat rice and light miscellaneous, produces the buckwheat rice product of high purity and high quality.
In order to achieve the above object, the invention adopts the following technical scheme:
A method of for the high polished rice rate processing of buckwheat, include the following steps:
1) it screens: being provided with being first passed around after shelling containing small part buckwheat skin, buckwheat rice and mixing with shell buckwheat
The vibration separation screen A of lower two layers of sieve is screened, and carries out the rough separation of first time paddy, and buckwheat skin is sent by suction-type vertical air suction separator
To the collecting bin of wind network system;The upper screen oversize of sieve nest is big grain shape band shell buckwheat, accounts for band shell buckwheat in the mixing
The 12-15% of wheat quality;Lower screen screenings is broken buckwheat rice and trifle in the world, into collecting bin;Lower screen oversize is buckwheat rice
With small grain shape band shell buckwheat, wherein the mass ratio of buckwheat rice is 46-50%;
Further, the mixing is the mixing after the shelling that buckwheat shelling rate is 45-47%;
Further, the vibration separation screen A upper screen and lower screen are the stainless steel steel wire that diameter is 0.8mm
The square-mesh screen of braiding;
Further, the vibration separation screen A upper screen mesh number is 6 mesh;
Further, the vibration separation screen A lower screen mesh number is 9 mesh;
Further, the horizontal tilt angle of the vibration separation screen A upper screen and lower screen is 2-3 °;
Further, described two angles got rid of between block of vibration separation screen A vibrating motor are 18-20 °;
2) color sorting: the lower screen oversize after screening enters color selector by elevator and carries out color sorting separation, successively
Color sorting three times is carried out, the first color time choosing selects technique using heterochromatic grain is counter, second and third secondary color sorting uses heterochromatic grain key player on a team technique, the
The small grain shape that color sorting is isolated is mixed with shell buckwheat with the big grain shape band shell buckwheat of the upper screen retention in step 1), is beaten
Buckwheat rice out enters second of color sorting, and the mass ratio of buckwheat rice is 75-80% in mixing;The small grain shape band shell that second of color sorting is got
Buckwheat continues to mix with the big grain shape band shell buckwheat of the upper screen retention in step 1), and the buckwheat rice isolated enters third time color
It selects, the mass ratio of buckwheat rice is 92-95% in mixing, and the buckwheat rice that the small grain shape that third time color sorting is got goes out with shell buckwheat and incidentally returns
It flow to first time color sorting and carries out color sorting again, the semi-finished product buckwheat rice purity isolated reaches 99.7-99.9%;
Further, the color selector basic technological parameters are as follows: feeding capacity adjustment are as follows: 20-30;Forward sight background luminance: 23;
Backsight background luminance: 18;Forward sight disease point width: 2;The pale yellow area of forward sight: 5;Backsight disease point width: 2;The pale yellow area of backsight: 5;
Further, the heterochromatic grain is counter selects technological parameter are as follows: the front side stain of bright sensitivity are as follows: 25;Front side is pale yellow are as follows:
50;Rear side stain are as follows: 25;Rear side is pale yellow are as follows: 50;Dark sensitivity number is all 0;
Further, the heterochromatic grain key player on a team technological parameter are as follows: the front side stain of dark sensitivity are as follows: 30-40;Front side is pale yellow
Are as follows: 83-88;Rear side stain are as follows: 30-40;Rear side is pale yellow are as follows: 83-88;Bright sensitivity number is all 0;
3) cold-heat treatment: by step 2) for the first time with second of color sorting go out small grain shape with shell buckwheat with it is upper in step 1)
The big grain shape band shell buckwheat of layer sieve retention uniformly mixes, and places it in steam box and shakeouts, thickness of feed layer 5-10cm is passed through steam
5-10min is handled, steam pressure 0.05-0.11MPa is stirred evenly, and 8-12min is stood, then in-21-- 25 DEG C of freezing 16-
20min;It is finally putting into microwave dryer and shakeouts, thickness of feed layer 4-6cm, in frequency 2450MHz, power 4-6kW, temperature 80-
85 DEG C of microwave irradiation 3-8min enter the secondary shelling of hulling machine in batches;
Further, the microwave irradiation is Batch irradiation;
Preferably, the Batch irradiation is microwave irradiation 10s, is spaced 30s;
4) screen: the buckwheat rice isolated through color sorting uses the vibration separation screen B sieving and grading for being provided with upper layer and lower layer sieve,
Broken buckwheat rice and light miscellaneous is isolated, finished product buckwheat rice is obtained;
Further, the vibration separation screen B upper screen and lower screen are the stainless steel steel wire that diameter is 0.8mm
The square-mesh screen of braiding;
Further, the vibration separation screen B upper screen mesh number is 6.5 mesh;
Further, the vibration separation screen B lower screen mesh number is 10 mesh;
Further, the horizontal tilt angle of the vibration separation screen B upper screen and lower screen is 14-16 °;
Further, described two angles got rid of between block of vibration separation screen B vibrating motor are 70-90 °.
The utility model has the advantages that
Material grain separating technology of the present invention organically combines screening technology, cold-heat treatment technique and color sorting technique, preferable to solve
After buckwheat process process of having determined shelling the problem of separation, classification and the shelling secondary with shell buckwheat of mixed material, especially through cold
After heat treatment: 1) different with the component of buckwheat rice due to buckwheat skin, the coefficient of expansion is also different, therefore, through appropriate cold-heat treatment
Afterwards buckwheat skin and buckwheat rice can automatically loose, removing, convenient for the secondary shelling of the band small grain shape buckwheat of shell and separate;2) chilled rear generation
Tiny ice crystal body can also stab the eucaryotic cell structure of the macromolecular bonding material between buckwheat skin and buckwheat rice, promote buckwheat skin and buckwheat rice
Loosely, it removes;3) buckwheat skin after steam treatment and freezing is different from buckwheat rice moisture content, using microwave drying, buckwheat skin
Heated and dynamics is different simultaneously with buckwheat rice, and the high buckwheat skin heating power of moisture content is stronger, and buckwheat rice heating power is weaker, and the gap of heating power also can
The combination of promotion buckwheat skin and buckwheat rice is loose, removes, convenient for the band small secondary shelling of grain shape buckwheat of shell, relative to other heating sides
Formula, microwave drying effect are more significant;4) color difference with shell buckwheat Yu buckwheat rice is increased, is screened convenient for color selector, enhances color
Select effect;5) appropriate drying can also increase finished product buckwheat rice wheat fragrance while guaranteeing presentation quality;It can by this technique
So that buckwheat material grain separation rate is reached 99.9%, secondary husking yield and reach 95% or more, produces the quality etc. of finished product buckwheat rice
Grade is better than industry primary standard, and the purity of buckwheat rice can reach 99.9% or more, unsound grain quality≤1%, impurity≤0.10%
(minerals≤0.05%, non-husking yield≤0.05%), cracking rice≤1% and surface-brightening, clean has apparent buckwheat fragrant
Taste realizes material grain separation high quality, high efficiency, the purpose of high yield and scale after buckwheat shelling.
It should be noted that material grain separating technology of the present invention has the technical effect that each processing step technical characteristic and technical side
Case mutually cooperates with, interact as a result, the superposition of not simple technical solution, caused by the combination of each technical characteristic
Effect has preferable advanced and practicability considerably beyond the summation of each monotechnics characteristic effect.
Detailed description of the invention
Fig. 1 is processing process figure of the present invention.
Specific embodiment
The present invention is described below by specific embodiment.Unless stated otherwise, technological means used in the present invention
It is method known in those skilled in the art.In addition, embodiment is interpreted as illustrative, it is not intended to limit the present invention
Range, the spirit and scope of the invention are limited only by the claims that follow.To those skilled in the art, without departing substantially from this
Under the premise of invention spirit and scope, to the various changes or change of material component and dosage progress in these embodiments
It belongs to the scope of protection of the present invention.
Equipment manufacturer and model used in following embodiment:
1. vibration separation screen A: name of product: vibration separation screen;Model: TQLZ100*200;Manufacturer: Hubei is forever auspicious
Grain machinery limited liability company;
2. vibration separation screen B: name of product: vibration separation screen;Model: TQLZ80*150;Manufacturer: Hubei auspicious grain forever
Eat mechanical limited liability company;
3. color selector: name of product: all-digital intelligent color selector;Model: QR4CCDQ;Manufacturer: Hubei auspicious grain forever
Mechanical limited liability company;
Embodiment 1
A method of for the high polished rice rate processing of buckwheat, include the following steps:
1) it screens: being provided with being first passed around after shelling containing small part buckwheat skin, buckwheat rice and mixing with shell buckwheat
The vibration separation screen A of lower two layers of sieve is screened, and carries out the rough separation of first time paddy, and buckwheat skin is sent by suction-type vertical air suction separator
To the collecting bin of wind network system;The upper screen oversize of sieve nest is big grain shape band shell buckwheat, accounts for band shell buckwheat in the mixing
The 14% of wheat quality;Lower screen screenings is broken buckwheat rice and trifle in the world, into collecting bin;Lower screen oversize is buckwheat rice and small
Grain shape band shell buckwheat, wherein the mass ratio of buckwheat rice is 48%;
The mixing is the mixing after the shelling that buckwheat shelling rate is 46%;
The vibration separation screen A upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen A upper screen mesh number is 6 mesh;
The vibration separation screen A lower screen mesh number is 9 mesh;
The horizontal tilt angle of the vibration separation screen A upper screen and lower screen is 2.5 °;
Described two angles got rid of between block of vibration separation screen A vibrating motor are 19 °;
2) color sorting: the lower screen oversize after screening enters color selector by elevator and carries out color sorting separation, successively
Color sorting three times is carried out, the first color time choosing selects technique using heterochromatic grain is counter, second and third secondary color sorting uses heterochromatic grain key player on a team technique, the
The small grain shape that color sorting is isolated is mixed with shell buckwheat with the big grain shape band shell buckwheat of the upper screen retention in step 1), is beaten
Buckwheat rice out enters second of color sorting, and the mass ratio of buckwheat rice is 78% in mixing;The small grain shape band shell buckwheat that second of color sorting is got
Wheat continues to mix with the big grain shape band shell buckwheat of the upper screen retention in step 1), and the buckwheat rice isolated enters third time color
It selects, the mass ratio of buckwheat rice is 93.5% in mixing, and the buckwheat rice that the small grain shape that third time color sorting is got goes out with shell buckwheat and incidentally returns
It flow to first time color sorting and carries out color sorting again, the semi-finished product buckwheat rice purity isolated reaches 99.9%;
The color selector basic technological parameters are as follows: feeding capacity adjustment are as follows: 25;Forward sight background luminance: 23;Backsight background is bright
Degree: 18;Forward sight disease point width: 2;The pale yellow area of forward sight: 5;Backsight disease point width: 2;The pale yellow area of backsight: 5;
The heterochromatic grain is counter to select technological parameter are as follows: the front side stain of bright sensitivity are as follows: 25;Front side is pale yellow are as follows: 50;Rear side is black
Point are as follows: 25;Rear side is pale yellow are as follows: 50;Dark sensitivity number is all 0;
The heterochromatic grain key player on a team technological parameter are as follows: the front side stain of dark sensitivity are as follows: 35;Front side is pale yellow are as follows: 85;Rear side is black
Point are as follows: 35;Rear side is pale yellow are as follows: 85;Bright sensitivity number is all 0;
3) cold-heat treatment: by step 2) for the first time with second of color sorting go out small grain shape with shell buckwheat with it is upper in step 1)
The big grain shape band shell buckwheat of layer sieve retention uniformly mixes, and places it in steam box and shakeouts, thickness of feed layer 8cm is passed through at steam
8min is managed, steam pressure 0.08MPa is stirred evenly, and 10min is stood, then in -23 DEG C of freezing 18min;It is dry to be finally putting into microwave
It is shakeout in dry machine, thickness of feed layer 5cm, in 82 DEG C of frequency 2450MHz, power 5kW, temperature microwave Batch irradiation 5min, in batches
It is secondary to enter the secondary shelling of hulling machine;
The Batch irradiation is microwave irradiation 10s, is spaced 30s;
4) screen: the buckwheat rice isolated through color sorting uses the vibration separation screen B sieving and grading for being provided with upper layer and lower layer sieve,
Broken buckwheat rice and light miscellaneous is isolated, finished product buckwheat rice is obtained;
The vibration separation screen B upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen B upper screen mesh number is 6.5 mesh;
The vibration separation screen B lower screen mesh number is 10 mesh;
The horizontal tilt angle of the vibration separation screen B upper screen and lower screen is 15 °;
Described two angles got rid of between block of vibration separation screen B vibrating motor are 80 °.
The material grain separation rate of above-mentioned technique reaches 99.9%, secondary husking yield and reaches 98%, the credit rating of finished product buckwheat rice
Better than industry primary standard, the purity of buckwheat rice can reach 99.98%, unsound grain quality 0.2%, 0.02% (minerals of impurity
0.01%, non-husking yield 0.01%), crack rice 0.3%.
Embodiment 2
A method of for the high polished rice rate processing of buckwheat, include the following steps:
1) it screens: being provided with being first passed around after shelling containing small part buckwheat skin, buckwheat rice and mixing with shell buckwheat
The vibration separation screen A of lower two layers of sieve is screened, and carries out the rough separation of first time paddy, and buckwheat skin is sent by suction-type vertical air suction separator
To the collecting bin of wind network system;The upper screen oversize of sieve nest is big grain shape band shell buckwheat, accounts for band shell buckwheat in the mixing
The 12% of wheat quality;Lower screen screenings is broken buckwheat rice and trifle in the world, into collecting bin;Lower screen oversize is buckwheat rice and small
Grain shape band shell buckwheat, wherein the mass ratio of buckwheat rice is 46%;
The mixing is the mixing after the shelling that buckwheat shelling rate is 45%;
The vibration separation screen A upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen A upper screen mesh number is 6 mesh;
The vibration separation screen A lower screen mesh number is 9 mesh;
The horizontal tilt angle of the vibration separation screen A upper screen and lower screen is 2 °;
Described two angles got rid of between block of vibration separation screen A vibrating motor are 18 °;
2) color sorting: the lower screen oversize after screening enters color selector by elevator and carries out color sorting separation, successively
Color sorting three times is carried out, the first color time choosing selects technique using heterochromatic grain is counter, second and third secondary color sorting uses heterochromatic grain key player on a team technique, the
The small grain shape that color sorting is isolated is mixed with shell buckwheat with the big grain shape band shell buckwheat of the upper screen retention in step 1), is beaten
Buckwheat rice out enters second of color sorting, and the mass ratio of buckwheat rice is 75% in mixing;The small grain shape band shell buckwheat that second of color sorting is got
Wheat continues to mix with the big grain shape band shell buckwheat of the upper screen retention in step 1), and the buckwheat rice isolated enters third time color
It selects, the mass ratio of buckwheat rice is 92% in mixing, the buckwheat rice reflux that the small grain shape that third time color sorting is got goes out with shell buckwheat and incidentally
Color sorting is carried out again to first time color sorting, and the semi-finished product buckwheat rice purity isolated reaches 99.7%;
The color selector basic technological parameters are as follows: feeding capacity adjustment are as follows: 20;Forward sight background luminance: 23;Backsight background is bright
Degree: 18;Forward sight disease point width: 2;The pale yellow area of forward sight: 5;Backsight disease point width: 2;The pale yellow area of backsight: 5;
The heterochromatic grain is counter to select technological parameter are as follows: the front side stain of bright sensitivity are as follows: 25;Front side is pale yellow are as follows: 50;Rear side is black
Point are as follows: 25;Rear side is pale yellow are as follows: 50;Dark sensitivity number is all 0;
The heterochromatic grain key player on a team technological parameter are as follows: the front side stain of dark sensitivity are as follows: 30;Front side is pale yellow are as follows: 83;Rear side is black
Point are as follows: 30;Rear side is pale yellow are as follows: 83;Bright sensitivity number is all 0;
3) cold-heat treatment: by step 2) for the first time with second of color sorting go out small grain shape with shell buckwheat with it is upper in step 1)
The big grain shape band shell buckwheat of layer sieve retention uniformly mixes, and places it in steam box and shakeouts, thickness of feed layer 5cm is passed through at steam
5min is managed, steam pressure 0.05MPa is stirred evenly, and 8min is stood, then in -21 DEG C of freezing 16min;It is dry to be finally putting into microwave
It is shakeout in dry machine, thickness of feed layer 4cm, in 80 DEG C of frequency 2450MHz, power 4kW, temperature microwave Batch irradiation 3min, in batches
It is secondary to enter the secondary shelling of hulling machine;
The Batch irradiation is microwave irradiation 10s, is spaced 30s;
4) screen: the buckwheat rice isolated through color sorting uses the vibration separation screen B sieving and grading for being provided with upper layer and lower layer sieve,
Broken buckwheat rice and light miscellaneous is isolated, finished product buckwheat rice is obtained;
The vibration separation screen B upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen B upper screen mesh number is 6.5 mesh;
The vibration separation screen B lower screen mesh number is 10 mesh;
The horizontal tilt angle of the vibration separation screen B upper screen and lower screen is 14 °;
Described two angles got rid of between block of vibration separation screen B vibrating motor are 70 °.
The material grain separation rate of above-mentioned technique reaches 99.9%, secondary husking yield and reaches 96%, the credit rating of finished product buckwheat rice
Better than industry primary standard, the purity of buckwheat rice can reach 99.96%, unsound grain quality 0.3%, 0.04% (minerals of impurity
0.02%, non-husking yield 0.02%), crack rice 0.5%.
Embodiment 3
A method of for the high polished rice rate processing of buckwheat, include the following steps:
1) it screens: being provided with being first passed around after shelling containing small part buckwheat skin, buckwheat rice and mixing with shell buckwheat
The vibration separation screen A of lower two layers of sieve is screened, and carries out the rough separation of first time paddy, and buckwheat skin is sent by suction-type vertical air suction separator
To the collecting bin of wind network system;The upper screen oversize of sieve nest is big grain shape band shell buckwheat, accounts for band shell buckwheat in the mixing
The 15% of wheat quality;Lower screen screenings is broken buckwheat rice and trifle in the world, into collecting bin;Lower screen oversize is buckwheat rice and small
Grain shape band shell buckwheat, wherein the mass ratio of buckwheat rice is 50%;
The mixing is the mixing after the shelling that buckwheat shelling rate is 47%;
The vibration separation screen A upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen A upper screen mesh number is 6 mesh;
The vibration separation screen A lower screen mesh number is 9 mesh;
The horizontal tilt angle of the vibration separation screen A upper screen and lower screen is 3 °;
Described two angles got rid of between block of vibration separation screen A vibrating motor are 20 °;
2) color sorting: the lower screen oversize after screening enters color selector by elevator and carries out color sorting separation, successively
Color sorting three times is carried out, the first color time choosing selects technique using heterochromatic grain is counter, second and third secondary color sorting uses heterochromatic grain key player on a team technique, the
The small grain shape that color sorting is isolated is mixed with shell buckwheat with the big grain shape band shell buckwheat of the upper screen retention in step 1), is beaten
Buckwheat rice out enters second of color sorting, and the mass ratio of buckwheat rice is 80% in mixing;The small grain shape band shell buckwheat that second of color sorting is got
Wheat continues to mix with the big grain shape band shell buckwheat of the upper screen retention in step 1), and the buckwheat rice isolated enters third time color
It selects, the mass ratio of buckwheat rice is 95% in mixing, the buckwheat rice reflux that the small grain shape that third time color sorting is got goes out with shell buckwheat and incidentally
Color sorting is carried out again to first time color sorting, and the semi-finished product buckwheat rice purity isolated reaches 99.8%;
The color selector basic technological parameters are as follows: feeding capacity adjustment are as follows: 30;Forward sight background luminance: 23;Backsight background is bright
Degree: 18;Forward sight disease point width: 2;The pale yellow area of forward sight: 5;Backsight disease point width: 2;The pale yellow area of backsight: 5;
The heterochromatic grain is counter to select technological parameter are as follows: the front side stain of bright sensitivity are as follows: 25;Front side is pale yellow are as follows: 50;Rear side is black
Point are as follows: 25;Rear side is pale yellow are as follows: 50;Dark sensitivity number is all 0;
The heterochromatic grain key player on a team technological parameter are as follows: the front side stain of dark sensitivity are as follows: 40;Front side is pale yellow are as follows: 88;Rear side is black
Point are as follows: 40;Rear side is pale yellow are as follows: 88;Bright sensitivity number is all 0;
3) cold-heat treatment: by step 2) for the first time with second of color sorting go out small grain shape with shell buckwheat with it is upper in step 1)
The big grain shape band shell buckwheat of layer sieve retention uniformly mixes, and places it in steam box and shakeouts, thickness of feed layer 10cm is passed through at steam
10min is managed, steam pressure 0.11MPa is stirred evenly, and 12min is stood, then in -25 DEG C of freezing 20min;It is finally putting into microwave
It shakeouts in drying machine, thickness of feed layer 6cm, in 85 DEG C of frequency 2450MHz, power 6kW, temperature microwave Batch irradiation 8min, divides
Batch enters the secondary shelling of hulling machine;
The Batch irradiation is microwave irradiation 10s, is spaced 30s;
4) screen: the buckwheat rice isolated through color sorting uses the vibration separation screen B sieving and grading for being provided with upper layer and lower layer sieve,
Broken buckwheat rice and light miscellaneous is isolated, finished product buckwheat rice is obtained;
The vibration separation screen B upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen B upper screen mesh number is 6.5 mesh;
The vibration separation screen B lower screen mesh number is 10 mesh;
The horizontal tilt angle of the vibration separation screen B upper screen and lower screen is 16 °;
Described two angles got rid of between block of vibration separation screen B vibrating motor are 90 °.
The material grain separation rate of above-mentioned technique reaches 99.9%, secondary husking yield and reaches 97% or more, the quality of finished product buckwheat rice
Grade is better than industry primary standard, and the purity of buckwheat rice can reach 99.97%, unsound grain quality 0.4%, 0.03% (mine of impurity
Substance 0.02%, non-husking yield 0.01%), crack rice 0.4%.
Embodiment 4
A method of for the high polished rice rate processing of buckwheat, include the following steps:
1) it screens: being provided with being first passed around after shelling containing small part buckwheat skin, buckwheat rice and mixing with shell buckwheat
The vibration separation screen A of lower two layers of sieve is screened, and carries out the rough separation of first time paddy, and buckwheat skin is sent by suction-type vertical air suction separator
To the collecting bin of wind network system;The upper screen oversize of sieve nest is big grain shape band shell buckwheat, accounts for band shell buckwheat in the mixing
The 12% of wheat quality;Lower screen screenings is broken buckwheat rice and trifle in the world, into collecting bin;Lower screen oversize is buckwheat rice and small
Grain shape band shell buckwheat, wherein the mass ratio of buckwheat rice is 50%;
The mixing is the mixing after the shelling that buckwheat shelling rate is 45%;
The vibration separation screen A upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen A upper screen mesh number is 6 mesh;
The vibration separation screen A lower screen mesh number is 9 mesh;
The horizontal tilt angle of the vibration separation screen A upper screen and lower screen is 2 °;
Described two angles got rid of between block of vibration separation screen A vibrating motor are 20 °;
2) color sorting: the lower screen oversize after screening enters color selector by elevator and carries out color sorting separation, successively
Color sorting three times is carried out, the first color time choosing selects technique using heterochromatic grain is counter, second and third secondary color sorting uses heterochromatic grain key player on a team technique, the
The small grain shape that color sorting is isolated is mixed with shell buckwheat with the big grain shape band shell buckwheat of the upper screen retention in step 1), is beaten
Buckwheat rice out enters second of color sorting, and the mass ratio of buckwheat rice is 75% in mixing;The small grain shape band shell buckwheat that second of color sorting is got
Wheat continues to mix with the big grain shape band shell buckwheat of the upper screen retention in step 1), and the buckwheat rice isolated enters third time color
It selects, the mass ratio of buckwheat rice is 95% in mixing, the buckwheat rice reflux that the small grain shape that third time color sorting is got goes out with shell buckwheat and incidentally
Color sorting is carried out again to first time color sorting, and the semi-finished product buckwheat rice purity isolated reaches 99.9%;
The color selector basic technological parameters are as follows: feeding capacity adjustment are as follows: 20;Forward sight background luminance: 23;Backsight background is bright
Degree: 18;Forward sight disease point width: 2;The pale yellow area of forward sight: 5;Backsight disease point width: 2;The pale yellow area of backsight: 5;
The heterochromatic grain is counter to select technological parameter are as follows: the front side stain of bright sensitivity are as follows: 25;Front side is pale yellow are as follows: 50;Rear side is black
Point are as follows: 25;Rear side is pale yellow are as follows: 50;Dark sensitivity number is all 0;
The heterochromatic grain key player on a team technological parameter are as follows: the front side stain of dark sensitivity are as follows: 40;Front side is pale yellow are as follows: 83;Rear side is black
Point are as follows: 40;Rear side is pale yellow are as follows: 83;Bright sensitivity number is all 0;
3) cold-heat treatment: by step 2) for the first time with second of color sorting go out small grain shape with shell buckwheat with it is upper in step 1)
The big grain shape band shell buckwheat of layer sieve retention uniformly mixes, and places it in steam box and shakeouts, thickness of feed layer 5cm is passed through at steam
10min is managed, steam pressure 0.05MPa is stirred evenly, and 12min is stood, then in -21 DEG C of freezing 20min;It is finally putting into microwave
Shakeout in drying machine, thickness of feed layer 4cm, in 80 DEG C of frequency 2450MHz, power 6kW, temperature microwave irradiation 8min, in batches into
Enter the secondary shelling of hulling machine;
4) screen: the buckwheat rice isolated through color sorting uses the vibration separation screen B sieving and grading for being provided with upper layer and lower layer sieve,
Broken buckwheat rice and light miscellaneous is isolated, finished product buckwheat rice is obtained;
The vibration separation screen B upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen B upper screen mesh number is 6.5 mesh;
The vibration separation screen B lower screen mesh number is 10 mesh;
The horizontal tilt angle of the vibration separation screen B upper screen and lower screen is 14 °;
Described two angles got rid of between block of vibration separation screen B vibrating motor are 90 °.
The material grain separation rate of above-mentioned technique reaches 99.9%, secondary husking yield and reaches 96%, the credit rating of finished product buckwheat rice
Better than industry primary standard, the purity of buckwheat rice can reach 99.94%, unsound grain quality 0.8%, 0.06% (minerals of impurity
0.03%, non-husking yield 0.03%), crack rice 0.8%.
Embodiment 5
A method of for the high polished rice rate processing of buckwheat, include the following steps:
1) it screens: being provided with being first passed around after shelling containing small part buckwheat skin, buckwheat rice and mixing with shell buckwheat
The vibration separation screen A of lower two layers of sieve is screened, and carries out the rough separation of first time paddy, and buckwheat skin is sent by suction-type vertical air suction separator
To the collecting bin of wind network system;The upper screen oversize of sieve nest is big grain shape band shell buckwheat, accounts for band shell buckwheat in the mixing
The 15% of wheat quality;Lower screen screenings is broken buckwheat rice and trifle in the world, into collecting bin;Lower screen oversize is buckwheat rice and small
Grain shape band shell buckwheat, wherein the mass ratio of buckwheat rice is 46%;
The mixing is the mixing after the shelling that buckwheat shelling rate is 47%;
The vibration separation screen A upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen A upper screen mesh number is 6 mesh;
The vibration separation screen A lower screen mesh number is 9 mesh;
The horizontal tilt angle of the vibration separation screen A upper screen and lower screen is 3 °;
Described two angles got rid of between block of vibration separation screen A vibrating motor are 18 °;
2) color sorting: the lower screen oversize after screening enters color selector by elevator and carries out color sorting separation, successively
Color sorting three times is carried out, the first color time choosing selects technique using heterochromatic grain is counter, second and third secondary color sorting uses heterochromatic grain key player on a team technique, the
The small grain shape that color sorting is isolated is mixed with shell buckwheat with the big grain shape band shell buckwheat of the upper screen retention in step 1), is beaten
Buckwheat rice out enters second of color sorting, and the mass ratio of buckwheat rice is 80% in mixing;The small grain shape band shell buckwheat that second of color sorting is got
Wheat continues to mix with the big grain shape band shell buckwheat of the upper screen retention in step 1), and the buckwheat rice isolated enters third time color
It selects, the mass ratio of buckwheat rice is 92% in mixing, the buckwheat rice reflux that the small grain shape that third time color sorting is got goes out with shell buckwheat and incidentally
Color sorting is carried out again to first time color sorting, and the semi-finished product buckwheat rice purity isolated reaches 99.7%;
The color selector basic technological parameters are as follows: feeding capacity adjustment are as follows: 30;Forward sight background luminance: 23;Backsight background is bright
Degree: 18;Forward sight disease point width: 2;The pale yellow area of forward sight: 5;Backsight disease point width: 2;The pale yellow area of backsight: 5;
The heterochromatic grain is counter to select technological parameter are as follows: the front side stain of bright sensitivity are as follows: 25;Front side is pale yellow are as follows: 50;Rear side is black
Point are as follows: 25;Rear side is pale yellow are as follows: 50;Dark sensitivity number is all 0;
The heterochromatic grain key player on a team technological parameter are as follows: the front side stain of dark sensitivity are as follows: 30;Front side is pale yellow are as follows: 88;Rear side is black
Point are as follows: 30;Rear side is pale yellow are as follows: 88;Bright sensitivity number is all 0;
3) cold-heat treatment: by step 2) for the first time with second of color sorting go out small grain shape with shell buckwheat with it is upper in step 1)
The big grain shape band shell buckwheat of layer sieve retention uniformly mixes, and places it in steam box and shakeouts, thickness of feed layer 10cm is passed through at steam
5min is managed, steam pressure 0.11MPa is stirred evenly, and 8min is stood, then in -25 DEG C of freezing 16min;It is dry to be finally putting into microwave
It shakeouts in dry machine, thickness of feed layer 6cm, in 85 DEG C of frequency 2450MHz, power 4kW, temperature microwave irradiation 3min, enters in batches
The secondary shelling of hulling machine;
4) screen: the buckwheat rice isolated through color sorting uses the vibration separation screen B sieving and grading for being provided with upper layer and lower layer sieve,
Broken buckwheat rice and light miscellaneous is isolated, finished product buckwheat rice is obtained;
The vibration separation screen B upper screen and lower screen are the side for the stainless steel braided steel wire that diameter is 0.8mm
Screen mesh;
The vibration separation screen B upper screen mesh number is 6.5 mesh;
The vibration separation screen B lower screen mesh number is 10 mesh;
The horizontal tilt angle of the vibration separation screen B upper screen and lower screen is 16 °;
Described two angles got rid of between block of vibration separation screen B vibrating motor are 70 °.
The material grain separation rate of above-mentioned technique reaches 99.9%, secondary husking yield and reaches 95%, the credit rating of finished product buckwheat rice
Better than industry primary standard, the purity of buckwheat rice can reach 99.9%, unsound grain quality 1%, 0.1% (minerals of impurity
0.05%, non-husking yield 0.05%), crack rice 1%.
Claims (6)
1. a kind of method for the high polished rice rate processing of buckwheat, includes the following steps: to contain small part buckwheat skin, buckwheat after shelling
Rice and the mixing with shell buckwheat first pass around the vibration separation screen A screening for being provided with upper layer and lower layer sieve, the lower layer after screening
Sieve oversize enters color selector by elevator and carries out color sorting separation, successively carries out color sorting three times, first time color sorting is using different
Color tablets are counter to select technique, second and third secondary color sorting uses heterochromatic grain key player on a team technique, the small grain shape band shell buckwheat that first time color sorting is isolated
It being mixed with the big grain shape band shell buckwheat that the upper screen of the vibration separation screen A retains, the buckwheat rice got enters second of color sorting,
The small grain shape that second of color sorting is got continues the big grain shape retained with the upper screen of the vibration separation screen A band shell with shell buckwheat
Buckwheat mixing, the buckwheat rice isolated enter third time color sorting, what the small grain shape that third time color sorting is got went out with shell buckwheat and incidentally
Buckwheat rice is back to first time color sorting and carries out color sorting again, and the semi-finished product buckwheat rice isolated is set the vibration of upper layer and lower layer sieve
Classifying screen B sieving and grading isolates broken buckwheat rice and light miscellaneous, obtains finished product buckwheat rice;The small grain shape gone out for the first time with second of color sorting
It is uniformly mixed with shell buckwheat with the big grain shape band shell buckwheat that the upper screen of the vibration separation screen A retains, carries out cold-heat treatment
Enter the secondary shelling of hulling machine in batches afterwards;
Wherein, the vibration separation screen A upper screen mesh number is 6 mesh, and lower screen mesh number is 9 mesh;On the vibration separation screen B
Layer sieve mesh number is 6.5 mesh, and lower screen mesh number is 10 mesh;
The horizontal tilt angle of the vibration separation screen A upper screen and lower screen is 2-3 °;The vibration separation screen B upper sieve
The horizontal tilt angle of net and lower screen is 14-16 °;
Described two angles got rid of between block of vibration separation screen A vibrating motor are 18-20 °;The vibration separation screen B vibrating motor
Two angles got rid of between block are 70-90 °;
The mixing is the mixing after the shelling that buckwheat shelling rate is 45-47%;
The cold-heat treatment are as follows: small grain shape is placed in steam box with shell buckwheat and big grain shape with the mixing of shell buckwheat and is shakeout, the bed of material
Thickness 5-10cm is passed through steam treatment 5-10min, and steam pressure 0.05-0.11MPa is stirred evenly, and stands 8-12min, then
In-21-- 25 DEG C of freezing 16-20min;It is finally putting into microwave dryer and shakeouts, thickness of feed layer 4-6cm, in frequency
80-85 DEG C of 2450MHz, power 4-6kW, temperature microwave irradiation 3-8min.
2. the method for the high polished rice rate processing of buckwheat as described in claim 1, which is characterized in that between the microwave irradiation is
Formula of having a rest irradiation.
3. the method for buckwheat high polished rice rate processing as claimed in claim 2, which is characterized in that the Batch irradiation is
Microwave irradiation 10s is spaced 30s.
4. the method for the high polished rice rate processing of buckwheat as described in claim 1, which is characterized in that the basic work of color selector
Skill parameter are as follows: feeding capacity adjustment are as follows: 20-30;Forward sight background luminance: 23;Backsight background luminance: 18;Forward sight disease point width: 2;Before
Depending on pale yellow area: 5;Backsight disease point width: 2;The pale yellow area of backsight: 5.
5. the method for the high polished rice rate processing of buckwheat as described in claim 1, which is characterized in that the heterochromatic grain is counter to select work
Skill parameter are as follows: the front side stain of bright sensitivity are as follows: 25;Front side is pale yellow are as follows: 50;Rear side stain are as follows: 25;Rear side is pale yellow are as follows: 50;Secretly
Sensitivity number is all 0.
6. the method for the high polished rice rate processing of buckwheat as described in claim 1, which is characterized in that the heterochromatic grain key player on a team work
Skill parameter are as follows: the front side stain of dark sensitivity are as follows: 30-40;Front side is pale yellow are as follows: 83-88;Rear side stain are as follows: 30-40;Rear side is shallow
It is yellow are as follows: 83-88;Bright sensitivity number is all 0.
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CN105396641A (en) * | 2015-12-14 | 2016-03-16 | 宁夏钰丰科技有限公司 | Post-processing technology for buckwheat |
CN105457698A (en) * | 2015-12-14 | 2016-04-06 | 宁夏钰丰科技有限公司 | Novel buckwheat processing technology |
CN105536912A (en) * | 2015-12-14 | 2016-05-04 | 宁夏钰丰科技有限公司 | Buckwheat shelling and separating process |
CN105583020A (en) * | 2016-01-04 | 2016-05-18 | 宁夏钰丰科技有限公司 | Finishing process for groats of buckwheat |
CN113413965A (en) * | 2021-05-06 | 2021-09-21 | 内蒙古朵日纳硒科生物技术有限公司 | Selenium-rich buckwheat production grinding process |
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Application publication date: 20190108 |