CN109149829A - A kind of stator structure of flat wire motor - Google Patents

A kind of stator structure of flat wire motor Download PDF

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Publication number
CN109149829A
CN109149829A CN201710511504.3A CN201710511504A CN109149829A CN 109149829 A CN109149829 A CN 109149829A CN 201710511504 A CN201710511504 A CN 201710511504A CN 109149829 A CN109149829 A CN 109149829A
Authority
CN
China
Prior art keywords
stator
winding
flat
flat wire
wire motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710511504.3A
Other languages
Chinese (zh)
Inventor
王雪生
王红光
张辉
葛宝起
蔺鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Songzheng Auto Parts Co.,Ltd.
Original Assignee
Tianjin Santroll Electric Automobile Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Santroll Electric Automobile Technology Co Ltd filed Critical Tianjin Santroll Electric Automobile Technology Co Ltd
Priority to CN201710511504.3A priority Critical patent/CN109149829A/en
Publication of CN109149829A publication Critical patent/CN109149829A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/06Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Windings For Motors And Generators (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

The invention discloses a kind of stator structures of flat wire motor, it is advantageous that winding node welding is simple, while avoiding damage of the flat type copper wire bending to copper wire.The stator structure of the flat wire motor, including stator core, stator winding, outlet terminal and busbar connector, stator winding use flat copper cable architecture, and busbar connector cuttage is electrically connected at the solder joint of three-phase windings, and with solder joint.

Description

A kind of stator structure of flat wire motor
Technical field
The present invention relates to a kind of stator structures of motor, and in particular to the flat wire motor stator knot as made of flat type copper wire coiling Structure.
Background technique
Flat wire motor should be successfully applied in multiple industrial circles such as water power, wind-powered electricity generation, in recent years, with new-energy automobile Market, which is flutterred, opens up and technological break-through, flat wire motor also in being applied in new-energy automobile drive area gradually, flat wire motor compared with Traditional round wires motor has higher power density, and unfailing performance is more preferable, and failure repair rate is lower.Currently, in foreign countries with general It is sharp this, the new-energy automobiles advanced enterprises such as tesla, successfully by flat wire motor application to the vehicle of oneself, and successfully Realize industrialization.At home, each enterprise of China is also in largely deposit flat wire motor the relevant technologies and technological ability.
But due to flat wire motor use flat copper wire material carry out winding technique, in manufacturing process still have compared with High technical difficulty.Especially in winding solder joint junction, more flat type copper wires at butt welding point is needed to be bent in various degree, Bending difficulty is big, and short time consumption is long, while can also seriously damage the original insulation of flat type copper wire and copper wire performance.
Summary of the invention
For above the shortcomings of the prior art, the present invention provides a kind of stator mechanisms of horizontal flat wire motor, use Busbar connector, at order and winding solder joint flat type copper wire assigned, spot welding two procedures, the electrical connection of winding solder joint can be completed.
To achieve the above object, the technical scheme is that
A kind of stator structure of flat wire motor, including stator core, stator winding and outlet terminal, stator winding is using flat Copper wire carries out coiling, it is characterised in that further includes busbar connector, busbar connector is fixed at winding welding point, is electrically connected with solder joint It connects.
The busbar connector is made of insulator foot and copper bar, in the direct jack to insulator foot of copper bar.
The insulator foot is curved groove structure, and radian is consistent with motor stator radian.Outside insulator foot inner arc Equipped with assigning slot, slot insied width and machine winding flat type copper wire equivalent width.
The copper bar is arcuate structure, and radian is consistent with insulator foot.Copper bar is made of copper bar main body with protrusion, protrusion Positioned at the upper end of copper bar main body, protrusion is electrically connected with winding solder joint.
The cross-sectional area of copper bar main body and protrusion is not less than the cross-sectional area of stator winding flat type copper wire.Raised institute is in place It sets and assigns the leading-out terminal of slot, winding solder joint in same perpendicular with insulator foot.
Compared with prior art, the present invention has significant advantages and beneficial effects, is in particular in:
1, using busbar connector, the bending technique of more flat wires is avoided, production ease is improved;
2, the bending of flat wire is avoided, to reduce the damage bent to flat type copper wire exterior insulation and inner conductor;
Detailed description of the invention
Fig. 1 is flat wire motor stator structure figure
Fig. 2 is busbar connector copper bar structure chart
Fig. 3 is busbar connector insulator foot structure chart
Specific embodiment
Specific implementation method of the invention is as follows:
As shown in Figure 1-3, a kind of stator structure of flat wire motor, the stator core 1 made of magnetic links, flat type copper wire coiling Stator winding 2, copper outlet terminal 6 and busbar connector 3 form, stator winding carries out coiling, copper wire cross section using flat type copper wire Product determined by motor rated power and size of current, busbar connector 6 is fixed at winding solder joint, with solder joint by way of soldering into Row electrical connection.
Busbar connector 5 is made of insulator foot 3 and copper bar 4, and insulator foot 3 is polyethylene material, and copper bar 4 is brass material, 4 jack of copper bar is inside insulator foot 3.
The generally curved groove structure of insulator foot 3 insulator foot groove 10 and assigns slot 9 by insulator foot shell 11 Composition assigns the flat of the insied width of slot 9 and stator winding 2 wherein assign on the inner arc outer wall of 9 committee member's insulator foot shell 11 of slot Copper line width is consistent, thus guarantee assign slot 9 can the flat type copper wire by way of assigning with electronics winding 2 fix.
Copper bar 4 is similarly arcuate structure, and radian and insulator foot 3 are consistent, and cross-sectional area is not less than 2 flat type copper wire of stator winding Cross-sectional area.Copper bar 4 is made of copper bar main body 7 and protrusion 8, and the cross-sectional area of copper bar main body 7 and protrusion 8 is not less than stator The cross-sectional area of the flat type copper wire of winding 2.The outlet for assigning slot 9,2 solder joint of stator winding of raised 8 positions and insulator foot 3 End is in same perpendicular.
It assigns slot 9 that three, 8 setting three of copper bar protrusion are set altogether, and assigns slot 9, copper bar protrusion 8 and stator winding 2 Solder joint corresponds respectively, mutually compact, and is electrically connected by way of soldering.
For for exemplary embodiment of the invention, it should be understood that be in the protection scope of claims of the present invention A certain kind demonstrative example therein has the guiding effect that those skilled in the art are realized with corresponding technical solution, and Non- limitation of the invention.

Claims (9)

1. a kind of stator structure of flat wire motor, including stator core, stator winding and outlet terminal, stator winding uses flat copper Line carries out coiling, it is characterised in that further includes busbar connector, busbar connector is fixed at winding welding point, is electrically connected with solder joint.
2. the stator structure of flat wire motor according to claim 1, it is characterised in that: the busbar connector is by insulator foot It is constituted with copper bar, in the direct jack to insulator foot of copper bar.
3. the stator structure of flat wire motor according to claim 2, it is characterised in that: the insulator foot is that arc is recessed Slot structure, radian are consistent with motor stator radian.
4. the stator structure of flat wire motor according to claim 2, it is characterised in that: outside the insulator foot inner arc Equipped with assigning slot, slot insied width and machine winding flat type copper wire equivalent width.
5. the stator structure of flat wire motor according to claim 2, it is characterised in that: the copper bar is arcuate structure, Radian is consistent with insulator foot.
6. the stator structure of flat wire motor according to claim 2, it is characterised in that: the copper bar by copper bar main body with Protrusion composition, protrusion are located at the top position of copper bar main body, and protrusion is electrically connected with winding solder joint.
7. the stator structure of flat wire motor according to claim 6, it is characterised in that: the cross section of the copper bar main body Product is not less than winding flat type copper wire cross-sectional area.
8. the stator structure of flat wire motor according to claim 6, it is characterised in that: the cross-sectional area of the protrusion is not Less than winding flat type copper wire cross-sectional area.
9. the stator structure of flat wire motor according to claim 6, it is characterised in that: the raised position and insulation bottom Seat assigns the leading-out terminal of slot, winding solder joint in same perpendicular.
CN201710511504.3A 2017-06-28 2017-06-28 A kind of stator structure of flat wire motor Pending CN109149829A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710511504.3A CN109149829A (en) 2017-06-28 2017-06-28 A kind of stator structure of flat wire motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710511504.3A CN109149829A (en) 2017-06-28 2017-06-28 A kind of stator structure of flat wire motor

Publications (1)

Publication Number Publication Date
CN109149829A true CN109149829A (en) 2019-01-04

Family

ID=64803647

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710511504.3A Pending CN109149829A (en) 2017-06-28 2017-06-28 A kind of stator structure of flat wire motor

Country Status (1)

Country Link
CN (1) CN109149829A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110445280A (en) * 2019-08-14 2019-11-12 苏州汇川技术有限公司 Stator end connection component and flat wire motor
WO2022088599A1 (en) * 2020-11-02 2022-05-05 天津松正汽车部件有限公司 Concentrated stator and motor

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008187875A (en) * 2007-01-31 2008-08-14 Aichi Elec Co Rotating machines, winding connecting device therefor, and stator therefor
CN202889024U (en) * 2012-09-29 2013-04-17 中船重工电机科技股份有限公司 A busbar of motor stator windings
JP2014116993A (en) * 2012-12-06 2014-06-26 Mitsubishi Electric Corp Rotary electric machine
CN104124804A (en) * 2013-04-25 2014-10-29 日立金属株式会社 Electrical collecting and distributing ring
US20150311764A1 (en) * 2013-04-10 2015-10-29 Mitsubishi Electric Corporation Motor stator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008187875A (en) * 2007-01-31 2008-08-14 Aichi Elec Co Rotating machines, winding connecting device therefor, and stator therefor
CN202889024U (en) * 2012-09-29 2013-04-17 中船重工电机科技股份有限公司 A busbar of motor stator windings
JP2014116993A (en) * 2012-12-06 2014-06-26 Mitsubishi Electric Corp Rotary electric machine
US20150311764A1 (en) * 2013-04-10 2015-10-29 Mitsubishi Electric Corporation Motor stator
CN104124804A (en) * 2013-04-25 2014-10-29 日立金属株式会社 Electrical collecting and distributing ring

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110445280A (en) * 2019-08-14 2019-11-12 苏州汇川技术有限公司 Stator end connection component and flat wire motor
WO2022088599A1 (en) * 2020-11-02 2022-05-05 天津松正汽车部件有限公司 Concentrated stator and motor

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PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right

Effective date of registration: 20211118

Address after: 300308 No.1, Xishi Road, Binhai New Area Free Trade Zone (Airport Economic Zone), Tianjin

Applicant after: Tianjin Songzheng Auto Parts Co.,Ltd.

Address before: 300308 No.1, Xishi Road, Tianjin Free Trade Zone (Airport Economic Zone), Binhai New Area, Tianjin

Applicant before: TIANJIN SANTROLL ELECTRIC AUTOMOBILE TECHNOLOGY Co.,Ltd.

TA01 Transfer of patent application right
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20190104

WD01 Invention patent application deemed withdrawn after publication