CN109148645B - Solar cell multi-track series welding system - Google Patents

Solar cell multi-track series welding system Download PDF

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Publication number
CN109148645B
CN109148645B CN201811014691.5A CN201811014691A CN109148645B CN 109148645 B CN109148645 B CN 109148645B CN 201811014691 A CN201811014691 A CN 201811014691A CN 109148645 B CN109148645 B CN 109148645B
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welding
solar cell
strip
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CN109148645A (en
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揭小龙
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Hangzhou Zhuri Energy Technology Co ltd
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Hangzhou Zhuri Energy Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • H01L31/188Apparatus specially adapted for automatic interconnection of solar cells in a module
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67742Mechanical parts of transfer devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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  • Photovoltaic Devices (AREA)

Abstract

The invention provides a solar cell multi-track series welding system which comprises a rack, a plurality of series welding platform sets, a welding strip feeding device, a solar cell feeding device and a heating device. The frame has many tracks, and the series welding platform group one-to-one corresponds and movably installs on the track. The plurality of series welding platform groups are sequentially and alternately fed, welded and discharged, when one of the series welding platform groups moves to the heating area to be heated and welded, the welding strip feeding device and the solar cell piece feeding device do not need to be idle, and other series welding platform groups can be continuously and uninterruptedly fed. Therefore, the problem of waste of the capacity of the traditional series welding machine is solved, the capacity and the efficiency are greatly improved, and the production is more efficient.

Description

Solar cell multi-track series welding system
Technical Field
The invention relates to the field of photovoltaics, in particular to a solar cell multi-track series welding system.
Background
A stringer is generally used in the photovoltaic industry to string a plurality of solar cells. The series welding machine comprises a welding strip feeding device, a solar cell piece feeding device, a welding platform, a heating device and the like. The specific series welding process comprises the following steps: firstly, respectively placing and positioning a solder strip and a solar cell piece on a welding platform in sequence through a solder strip feeding device and a solar cell piece feeding device, and aligning the solder strip and the interconnection electrode of the solar cell piece; and then moving the welding platform to a heating area, and starting the heating device to perform high-temperature heating welding on the solar cell. In the process, a plurality of solar cells are sequentially placed on the welding platform and sequentially enter the heating area for welding until all the solar cells are connected in series to form a string, blanking is carried out, and the empty welding platform moves back to the initial position for carrying out next round of feeding and series welding.
Since a period of time is required for completing the heating and welding of all the plurality of solar cells on the welding platform, some parts of the series welding machine, such as a solder ribbon feeding device and a solar cell feeding device, are in an idle state during the period of time from the time when the welding platform moves to the heating area to the time when the empty welding platform moves back to the initial position again, which causes great waste of production energy. How to realize the continuous feeding of the stringer to avoid the waste of the productivity and improve the productivity becomes a technical problem which needs to be solved urgently.
Disclosure of Invention
The invention aims to provide a solar cell multi-track series welding system, which solves the problem of capacity waste caused by idle states of a welding strip feeding device, a solar cell feeding device and other parts in the heating welding process of the conventional series welding machine.
In order to solve the above problems, the present invention provides a solar cell multi-track series welding system, which includes a rack, a plurality of series welding platform sets, a solder strip feeding device, a solar cell feeding device, and a heating device.
The frame has many tracks, and the series welding platform group one-to-one corresponds and movably installs on the track, and each series welding platform group is established ties side by a plurality of welded platform and is formed.
The welding strip feeding device is arranged on the rack and sequentially carries the welding strips to the welding platforms of the series welding platform sets in turn.
The solar cell piece feeding device is arranged on the rack and sequentially and alternately conveys the solar cell pieces to the welding platforms of the series welding platform groups respectively and enables the interconnection electrodes of the solar cell pieces to be aligned with the corresponding welding strips.
The series welding platform sets sequentially move to the heating areas of the heating devices in turn, and the heating devices heat and weld the solar cells on each series welding platform set, so that the solar cells are welded together in series.
According to an embodiment of the invention, the number of the series welding platform groups is two, the two series welding platform groups are arranged on two sides of the rack in parallel, and the two series welding platform groups respectively feed the solder strip and the solar cell piece through the same solder strip feeding device and the same solar cell piece feeding device.
According to an embodiment of the invention, the number of the series welding platform groups is four, four series welding platform groups are arranged on two sides of the rack in parallel in a group of two series welding platform groups, and the four series welding platform groups respectively feed the solder strip and the solar cell piece through the same solder strip feeding device and the same solar cell piece feeding device.
According to an embodiment of the invention, the number of the heating devices is a plurality of heating devices, and the number of the heating devices is consistent with that of the series welding platform groups, and the heating devices heat and weld the solar cells on each series welding platform group in a one-to-one correspondence manner.
According to an embodiment of the invention, the solar cell piece feeding device comprises a feeding flower basket, a visual detection mechanism and a grabbing mechanism, wherein the feeding flower basket is movably arranged on a rack and used for placing solar cells, the visual detection mechanism is arranged at the bottom of the rack and provided with a visual detection table, the grabbing mechanism grabs the solar cells from the feeding flower basket and enables the solar cells to be transferred to the visual detection table in a state that light receiving surfaces face downwards, the visual detection mechanism shoots the light receiving surfaces of the solar cells from the lower sides of the solar cells to perform defect detection and position detection and sends data to the grabbing mechanism, and the grabbing mechanism transfers the solar cells to welding platforms of all series welding platform groups according to the data.
According to an embodiment of the invention, the solar cell piece feeding device further comprises a rough comparison and translation table, a defect detection mechanism and a soldering flux spraying mechanism, before the solar cell piece is transferred to the vision detection table, the grabbing mechanism firstly transfers the solar cell piece to the rough comparison and translation table for position rough calibration, the defect detection mechanism detects the defect of the solar cell piece, and the soldering flux spraying mechanism sprays soldering flux on the interconnected electrodes of the solar cell piece.
According to an embodiment of the invention, the solar cell multi-track series welding system further comprises a blanking device and an EL detection device, after welding is completed, the blanking device sequentially and alternately grabs the solar cells on the welding platforms of each series welding platform group to the EL detection device to detect welding defects, and then the blanking device sequentially and alternately grabs the solar cells to a preset position and turns the solar cells to a preset angle for manual visual detection.
According to an embodiment of the invention, the number of the solder strip feeding devices is two, wherein one solder strip feeding device is a flat solder strip feeding device, and the other solder strip feeding device is a special-shaped solder strip feeding device.
According to one embodiment of the invention, the special-shaped welding strip feeding device comprises a hand grip and a first movement module, the hand grip comprises a gripping part and a first pressing pin, the gripping part is provided with a first positioning groove, and the shape of the first positioning groove is matched with that of the special-shaped welding strip, so that the special-shaped welding strip is operably limited in the first positioning groove; the first pressing pin is positioned at the top of the first positioning groove and can be movably pressed in the first positioning groove, and the hand grip is arranged on the first movement module;
the welding platform comprises a body, wherein the body is provided with a second positioning groove and a first adsorption air hole, the shape of the second positioning groove is matched with that of the special-shaped welding strip, so that the special-shaped welding strip is operably limited in the second positioning groove, and the bottom of the second positioning groove is provided with a second adsorption air hole;
when the special-shaped welding strip is placed in the first positioning groove of the gripper, the first pressing pin presses the special-shaped welding strip downwards, the first movement module drives the gripper to move and convey the special-shaped welding strip to a second positioning groove of the body, and the special-shaped welding strip is adsorbed to the second positioning groove through a second adsorption air hole; the solar cell piece feeding device conveys the solar cell pieces to the body of the welding platform, so that the solar cell pieces are adsorbed on the welding platform through the first adsorption air holes, and the special-shaped welding strips are aligned with the interconnection electrodes on one surface of the solar cell pieces; and the flat welding strip feeding device conveys the flat welding strip to the solar cell slice so as to align the flat welding strip with the interconnection electrode on the other side of the solar cell slice.
According to an embodiment of the invention, the solar cell multi-track series welding system further comprises a pressing mechanism, the pressing mechanism presses the flat welding strip, the special-shaped welding strip and the solar cell together before the heating device heats the solar cell, and the pressing mechanism comprises a fixing device, a plurality of second pressing pins, a plurality of third pressing pins and a second moving module.
The second tucking is all installed in fixing device, and the second tucking is all operable underground press-contact flat solder strip so that flat solder strip, dysmorphism solder strip press-fit with solar wafer's two sides respectively and be in the same place, and the terminal surface that second tucking and flat solder strip contacted is the plane.
The third tucking is all installed in fixing device, and second tucking and third tucking form the multirow and distribute in fixing device, and each row is formed by a plurality of second tucking and a plurality of third tucking, and the third tucking all can be operated the overlap joint position that the butt weld area and special-shaped solder strip between the adjacent two solar wafer of underground press contact, and the tip of the overlap joint position contact of third tucking and butt weld area and special-shaped solder strip is the wedge.
The fixing device is installed on the second movement module, and the second movement module drives the second pressing pin and the third pressing pin to axially press down or lift up.
Compared with the prior art, the technical scheme has the following advantages:
according to the invention, the plurality of tracks are arranged on the rack, the plurality of series welding platform groups are correspondingly arranged on the tracks, and the series welding platform groups on the plurality of tracks share the welding strip feeding device and the solar cell piece feeding device, so that the plurality of series welding platforms are sequentially fed and welded in turn. When one of the series welding platform groups moves to the heating area for heating welding, the welding strip feeding device and the solar cell piece feeding device do not need to be idle, and other series welding platform groups can be continuously and uninterruptedly fed. Therefore, the problem of waste of the capacity of the traditional series welding machine is solved, the capacity and the efficiency are greatly improved, and the production is more efficient.
Drawings
Fig. 1 is a top view of a schematic structural diagram of a solar cell multi-track series welding system provided by the invention, wherein the solar cell multi-track series welding system comprises four series welding platform sets;
fig. 2 is a schematic perspective view of the solar cell multi-track series welding system in fig. 1;
fig. 3 is a schematic structural diagram of a special-shaped solder strip feeding device of a solar cell multi-track series welding system provided by the invention;
FIG. 4 is a schematic view of the gripper of the strip feeder of FIG. 3;
FIG. 5 is a schematic view of another view of the gripper of the special-shaped solder strip feeding device in FIG. 3;
fig. 6 is a schematic perspective view of a series welding platform set of a solar cell multi-track series welding system provided by the invention;
FIG. 7 is a perspective view of a single welding station of the series of welding stations of FIG. 6;
FIG. 8 is an enlarged view of a portion of FIG. 7 at location I;
FIG. 9 is a side view of a single weld station of the series of weld stations of FIG. 6;
fig. 10 is a schematic perspective view of a heating device and a pressing mechanism of a solar cell multi-track series welding system provided by the invention, and shows the matching manner among the heating device, the pressing mechanism and a series welding platform set;
fig. 11 is a schematic partial structural view of a pressing mechanism of a solar cell multi-track series welding system provided by the invention;
fig. 12 is a schematic perspective view of a third pressing pin of the pressing mechanism of the solar cell multi-track series welding system provided by the invention.
Detailed Description
The following description is only for the purpose of disclosing the invention so as to enable a person skilled in the art to practice the invention. The embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other arrangements without departing from the spirit and scope of the invention.
As shown in fig. 1 and fig. 2, the invention provides a solar cell multi-track series welding system, which can continuously and uninterruptedly feed and weld a solar cell and a welding strip, greatly improve the productivity, and avoid the waste of the productivity. Specifically, the solar cell multi-track series welding system comprises a rack 10, a plurality of series welding platform groups 20, a welding strip feeding device 30, a solar cell feeding device 40 and a heating device 50.
The frame 10 has a plurality of rails 11, the rails 11 being adapted to movably mount the series welding platform set 20. The tracks 11 are distributed parallel and spaced apart.
The series welding platform sets 20 are movably mounted on the rails 11 in a one-to-one correspondence, in other words, the series welding platform sets 20 can move along the rails 11. Each series welding platform group 20 is formed by connecting a plurality of welding platforms 21 in series side by side. Each soldering station 21 can place and position a solar cell and the soldering ribbon correspondingly. In this way, each series welding platform set 20 can place and position a plurality of solar cells and solder strips required by series welding.
In the present embodiment, the number of the welding platforms 21 of each series welding platform set 20 is plural, and the welding platforms 21 are connected in series side by side, that is, the welding platforms 21 are connected in series. Any two adjacent welding platforms 21 are locked by a fastener such as a screw, and relative movement is prevented.
The number of soldering lands 21 depends on the number of strings of solar cells that are finally required. For example, if a single string of solar cells comprises 10 solar cells, 10 soldering lands 21 are required to be connected in series. The greater the number of soldering lands 21 connected in series, the greater the number of pieces of solar cells in a string that can be soldered. Alternatively, the number of the welding stages 21 is 10 or 12.
The solder strip feeding device 30 is disposed on the frame 10, and the solder strip feeding device 30 sequentially and alternately carries the solder strip to the soldering lands 21 of the series welding land groups 20. The solder strip is a conductor for being soldered to the interconnection electrodes of two adjacent solar cells to connect the solar cells in series. In the conventional technology, a solder strip used for welding the solar cells in series is a long and flat sheet-shaped body with a rectangular cross section, and the solder strip is called a flat solder strip. In the present disclosure, the solder strip includes a conventional tin-plated copper flat strip (also called a flat solder strip) and an emerging special-shaped solder strip. Wherein the special-shaped solder strip refers to a solder strip with a cross section of other shapes such as triangle or circle, except for flat solder strips. The welding strip with the triangular cross section is also called a fillet welding strip or a special-shaped welding strip and is one of special-shaped welding strips.
The solar cell feeding device 40 is disposed on the rack 10, and the solar cell feeding device 40 sequentially and alternately carries the solar cells to the soldering platforms 21 of the series soldering platform groups 20 and aligns the interconnection electrodes of the solar cells with the corresponding solder strips. Alternatively, the solder ribbon feeding device 30 and the solar cell sheet feeding device 40 are respectively located at two opposite sides of the frame 10.
The solar cell sheet feeding device 40 includes a feeding basket 41, a visual inspection mechanism (not shown), and a grasping mechanism 43. The material loading flower basket 41 is a container dedicated to the solar cell, and is movably disposed on the rack 10 for placing the solar cell. Generally, the loading basket 41 can be used for placing a stack of several solar cells.
The visual inspection mechanism is disposed at the bottom of the frame 10 and has a visual inspection station. The visual detection mechanism utilizes an industrial camera with high resolution to photograph the grid lines and the interconnection electrodes of the solar cell in a photographing mode so as to detect whether the solar cell to be loaded has defects. Meanwhile, the vision detection mechanism calculates the position of the solar cell, and sends the position correction data to the grabbing mechanism 43, so that the grabbing mechanism 43 can accurately transfer the solar cell to the welding platform 21 according to the correction data.
The gripping mechanism 43 has suction cups. The grasping mechanism 43 grasps the solar cell from the feeding basket 41 and transfers the solar cell to the visual inspection station of the visual inspection mechanism with the light receiving surface facing downward, and the visual inspection mechanism photographs the light receiving surface of the solar cell from below the solar cell to perform defect detection and position detection and transmits data to the grasping mechanism 43. The grabbing mechanism 43 transfers the solar cell pieces to the welding platforms 21 of the series welding platform groups 20 according to the data.
The solar cell piece feeding device 40 further comprises a rough and smooth platform, a defect detection mechanism and a soldering flux spraying mechanism. Before the solar cell is transferred to the vision inspection station of the vision inspection mechanism 42, the grabbing mechanism 43 transfers the solar cell to a rough-leveling and translating station for rough position calibration. And the defect detection mechanism detects the defects of the solar cell. The soldering flux spraying mechanism sprays soldering flux on the interconnected electrodes of the solar cells so as to facilitate later welding.
Alternatively, the number of the series welding platform sets 20 is two, and the two series welding platform sets 20 are installed on two sides of the rack 10 in parallel. Obviously, the number of the rails 11 is correspondingly two, and the two rails 11 are distributed on two sides of the frame 10. The two series welding platform groups 20 respectively feed the solder strip and the solar cell through the same solder strip feeding device 30 and the solar cell feeding device 40.
Alternatively, the number of the series welding platform sets 20 is four, and four series welding platform sets 20 are arranged in parallel side by side in two sets on two sides of the rack 10. Obviously, the number of the rails 11 is also four, and four rails 11 are distributed in two groups in parallel on two sides of the rack 10. The two series welding platform groups 20 of each group are used for feeding the welding strip through the same welding strip feeding device 30. Since one solar cell feeding device 40 is enough to supply four rail feeding requirements, the four series soldering platform sets 20 feed solar cells through the same solar cell feeding device 40. The solar cell sheet feeding device 40 is located between the two series welding platform sets 20, that is, the two series welding platform sets 20 are separated by the solar cell sheet feeding device 40.
The heating device 50 is disposed on the frame 10 and is used for heating the solar cell at a high temperature, so that the solder strip and the interconnection electrode of the solar cell are welded together, thereby realizing series welding. In operation, the series welding platform sets 20 sequentially and alternately move to the heating area of the heating device 50, and the heating device 50 heats and welds the solar cells on each series welding platform set 20, so that the solar cells are series-welded together.
Alternatively, the number of the heating devices 50 is multiple and is consistent with the number of the series welding platform groups 20, and the heating devices 50 heat and weld the solar cells on each series welding platform group 20 in a one-to-one correspondence manner. That is, each series soldering platform group 20 is correspondingly configured with one heating device 50 to heat the solar cell, and since the heating soldering process needs to take a certain time, the arrangement of a plurality of heating devices 50 can avoid the problems that a plurality of series soldering platforms 20 are crowded and the heating needs to wait for the time consumption.
In the present embodiment, the heating device 50 employs infrared heating, and includes an infrared lamp box 51 and a cooling device 52, where the infrared lamp box 51 includes a plurality of infrared lamps. The cooling device 52 is installed on top of the infrared lamp box 51 to cool the infrared lamp box 51. Optionally, in the present embodiment, the cooling device 52 is a fan.
The heating device 50 further includes a support frame 53, and the support frame 53 stands on one side of the rail 11. The infrared lamp box 51 and the cooling device 52 are both mounted on the support frame 53 and located above the rail 11. During heating welding, the series welding platform set 20 moves to a position right below the heating device 50, and the infrared lamp box 51 is started to heat the solar cells and the solder strips placed on the series welding platform set 20 at a high temperature.
The solar cell slice-level track series welding system further comprises a blanking device (not shown in the figure) and an el (electroluminescence) detection device (not shown in the figure). The EL detection device utilizes the electroluminescence principle of the solar cell and utilizes the high-resolution infrared camera to shoot near-infrared images of the solar cell, so that the welding defects of the solar cell, such as poor welding, hidden cracks, splinters and the like, can be judged, and the welding quality can be clearly and effectively detected. The EL detection device comprises a high-definition infrared camera, a power-on clamping mechanism, a camera bellows, an external display, a controller and the like. And the manual visual detection mainly detects defects of welding white exposure, deviation and the like. After the battery string with the set length is welded, the welding platform 21 moves to a blanking position, the blanking device sequentially and alternately grabs the solar battery pieces on the welding platform 21 of each series welding platform group 20 to the EL detection device to detect welding defects, and meanwhile, the welding platform 21 of the series welding platform group 20 returns to an initial loading position to start the next round of processing. After the EL detection is finished, the blanking device sequentially and alternately grabs the solar cell to a preset position and turns over the solar cell by a preset angle so as to allow manual visual detection. And manually placing the judged finished product or bad battery string into different blanking boxes respectively.
When there are a plurality of series welding platform sets 20 and tracks 11, for example, two or four, the feeding device (not shown) and the el (electroluminescence) detecting device may be one, and the series welding platform sets 20 on the tracks 11 share one feeding device and one el (electroluminescence) detecting device.
By arranging the EL detection device, the quality of the welding surface and the series welding points of the equipment can be fed back to production operation and process research personnel in time, and the solar cell with abnormal quality can be sorted out in time.
It should be noted that if the design, manufacture and operation of the subsequent multi-track series welding system for solar cells are more stable, the frequency of abnormal welding quality is less, and the EL detection system can be removed timely, so as to save space.
In particular, in this embodiment, the solar cell multi-track series welding system can realize series welding of the solar cell by using the flat solder strip and the special-shaped solder strip, that is, realize feeding of the special-shaped solder strip and positioning alignment of the special-shaped solder strip and the solar cell. The number of the welding strip feeding devices 30 is two, one of the welding strip feeding devices is a flat welding strip feeding device 30A, and the other welding strip feeding device is a special-shaped welding strip feeding device 30B.
The special-shaped solder strip feeding device 30B is used for feeding the special-shaped solder strip, that is, the special-shaped solder strip is conveyed to the welding platform 21, so that the special-shaped solder strip is aligned with the interconnection electrode on one surface of the solar cell. For convenience of description, the following description will be made by taking the triangular solder strip as an example of the special-shaped solder strip W, and the principle of the present invention for feeding the triangular solder strip is explained. The profile strip feeding device 30B includes a hand 31B and a first movement module 32B.
The special-shaped welding strip feeding device 30B further comprises a storage mechanism 33B, the storage mechanism 33B is used for storing the special-shaped welding strips W, in the embodiment, the storage mechanism 33B comprises a plurality of spools, and the special-shaped welding strips W are sequentially wound on the spools so as to be convenient for dragging, paying off and guiding the special-shaped welding strips W.
The hand grip 31B includes a gripping member 311B and a first pressing pin 312B, the gripping member 311B has a first positioning groove 3111B, and the shape of the first positioning groove 3111B matches the shape of the special-shaped welding strip W, so that the special-shaped welding strip W is operably confined in the first positioning groove 3111B. At the moment, one vertex angle of the special-shaped welding strip W faces downwards, and one edge of the special-shaped welding strip W is kept horizontal. The first positioning groove 3111B may allow the special-shaped welding strip W not to move and not to be twisted based on its own shape.
The first pressing pin 312B is located on the top of the first positioning groove 3111B and can be movably pressed down to the first positioning groove 3111B. The end of the first pressing pin 312B is flat to increase the contact area with the special-shaped welding strip W, so as to facilitate pressing.
The grasping unit 311B further includes a frame 3112B and a limiting portion 3113B, the frame 3112B is a hollow rectangular frame, the limiting portion 3113B is L-shaped and integrally formed at the bottom of the frame 3112B, the first positioning groove 3111B is disposed in the limiting portion 3113B, and the first pressing pin 312B is mounted on the frame 3112B.
The hand grip 31B further includes a first air cylinder 313B, the first air cylinder 313B is mounted on the frame 3112B and connected to the first pressing pin 312B, and the first air cylinder 313B pushes the first pressing pin 312B to press the first positioning groove 3111B, so that the first pressing pin 312B presses the special-shaped welding strip W placed in the first positioning groove 3111B.
The hand grip 31B is mounted to the first motion module 32B. After the special-shaped welding strip W is placed in the first positioning groove 3111B of the gripper 31B, the first pressing pin 312B presses the special-shaped welding strip W, and the first motion module 32B drives the gripper 31B to move and carries the special-shaped welding strip W to the welding platform 21.
Correspondingly, the welding platform 20 has a second positioning slot 211 and a first suction air hole 212, the shape of the second positioning slot 211 matches the shape of the profiled welding strip so that the profiled welding strip is operatively confined in the second positioning slot 211, and the bottom of the second positioning slot 211 has a second suction air hole 2111. The second positioning grooves 211 of any two adjacent welding platforms 21 are aligned in a straight line in a one-to-one correspondence. In the actual assembly process, if the center lines of the two second positioning grooves 211 are aligned on a straight line, it can be said that the two second positioning grooves 211 are aligned on a straight line.
The second adsorption air hole 2111 is used for adsorbing the special-shaped welding strip W in the second positioning groove 211, so that the special-shaped welding strip W is further limited in the second positioning groove 211, the special-shaped welding strip W is fixed in position and cannot move, twist, deform or turn randomly, and the accuracy of positioning the special-shaped welding strip W is greatly improved. The number of the second positioning grooves 211 is plural, the second positioning grooves 211 are arranged at intervals and in parallel, and each second positioning groove 211 has a plurality of second adsorption air holes 2111 arranged at intervals.
The first adsorption air holes 212 are used for adsorbing the solar cell to the welding platform 21 so as to align the interconnection electrodes of the solar cell with the adsorbed special-shaped welding strips W. The number of the first adsorption air holes 212 is multiple, the first adsorption air holes 212 are formed in multiple rows and are distributed at intervals on the welding platform 21, and the second positioning grooves 211 and the rows of the first adsorption air holes 212 are alternately distributed at intervals on the welding platform 21. That is, the first adsorption air holes 212 and the second positioning grooves 211 are alternately arranged on the welding platform 21 in sequence.
After the special-shaped solder strip W is placed in the first positioning groove 3111B of the hand grip 31B, the first pressing pin 312B presses the special-shaped solder strip, and the first motion module 32B drives the hand grip 31B to move and convey the special-shaped solder strip to the second positioning groove 211 of the body 21. The shaped solder strip is sucked to the second positioning groove 211 through the second suction air hole 2111. The solar cell piece feeding device 40 only needs to convey the solar cell piece to the body 21 of the welding platform 20, and enables the interconnection electrode of the solar cell piece to be aligned with the second positioning groove 211 of the body 21, so that the alignment of the special-shaped welding strip and the interconnection electrode of one side of the solar cell piece can be achieved. The ribbon loading device 30A then carries the ribbon onto the solar cell sheet such that the ribbon and the interconnected electrodes on the other side of the solar cell sheet are aligned.
The solar cell multi-track series welding system further comprises a pressing mechanism 60, wherein the pressing mechanism 60 presses the flat welding strip, the special-shaped welding strip and the solar cell together before the heating device 50 heats the solar cell. The stitching mechanism 60 includes a fixing device 61, a plurality of second stitching needles 62, a plurality of third stitching needles 63, and a second moving module (not shown). The fixture 61 includes a frame 611 and a plurality of cross members 612. The frame 611 is a rectangular frame and is made of a metal material which is not easy to deform. Two ends of each beam 612 are respectively fixed to the frame 611 in parallel and at intervals through screws, and the distance between two adjacent beams 612 is consistent with the distance between the interconnection electrodes of the correspondingly welded solar cells. The beam 612 has a plurality of through holes 6121 distributed at intervals. The fixture 61 is mounted to the second motion module.
The second tucking pins 62 are all installed on the fixing device 61, and the second tucking pins 62 are all operable to contact the flat welding strip underground in a pressing manner so that the flat welding strip and the special-shaped welding strip are respectively pressed with two sides of the solar cell. The end face of the second pressing pin 62 contacted with the flat welding strip is a plane;
the third tucking stitches 63 are all mounted on the fixing device 61, and the second tucking stitches 62 and the third tucking stitches 63 are distributed on the fixing device 61 in a plurality of rows, and each row is formed by a plurality of second tucking stitches 62 and a plurality of third tucking stitches 63. The third press pins 63 can be operated to press and contact the lap joint positions of the flat welding strip and the special-shaped welding strip between two adjacent solar cells. The end part of the third presser pin 63 contacting the lap joint position of the flat welding strip and the special-shaped welding strip is wedge-shaped. The wedge-shaped object is formed by gradually reducing the size of one end of the object, and forming a shape with a large size at one end and a small size at the other end. In this embodiment, the size of the end of the third presser pin 63 in contact with the overlapping position of the flat solder strip and the special-shaped solder strip is gradually reduced from large to small, and the size is reduced as the position is closer to the tail end.
The second presser pins 62 and the third presser pins 63 form a plurality of rows of through holes 6121 mounted on the fixture 61, each row being formed by a plurality of second presser pins 62 and third presser pins 63, i.e. each row includes both the second presser pins 62 and the third presser pins 63. Thus, the second presser pins 62 and the third presser pins 63 form a multi-row array on the plurality of beams 612, respectively. The second moving module drives the second pressing pin 62 and the third pressing pin 63 to move axially in the through hole 6121 to press or lift, and each row of the second moving module can press an interconnection electrode of a solar cell and a corresponding flat solder strip or special solder strip.
When there are a plurality of series welding platform sets 20 and the rails 11, for example, two or four, the number of the pressing mechanisms 60 is also a plurality and is the same as the number of the series welding platform sets 20, that is, one pressing mechanism 60 is configured for each series welding platform set 20 to press the flat solder strips, the special-shaped solder strips and the solar cells.
During operation, the welding platform 21 is preheated to enable the solar cells to reach the preheating temperature, then the welding platform 21 is moved to the position below the pressing mechanism 60, each row of the second pressing pins 62 is aligned with one flat welding strip, and each row of the third pressing pins 63 is aligned with the overlapping position of the corresponding flat welding strip and the special-shaped welding strip between two adjacent solar cells. The second motion module drives the second pressing pin 62 and the third pressing pin 63 to axially press downwards, so that the flat welding strip, the special-shaped welding strip and the solar cell are tightly pressed together. And then the heating device 50 heats the solar cell, so that the flat welding strip and the special-shaped welding strip are respectively welded and fixed with the two sides of the solar cell to complete series welding. Finally, the second motion module drives the second presser pin 62 and the third presser pin 63 to axially ascend, and the press-fit state is released.
When the number of the series welding platform sets 20 is two, for convenience of description, the motion flows of the series welding platform set a, the series welding platform set B, the heating device a, the heating device B, the pressing mechanism a, and the pressing mechanism B are described as follows:
a. the series welding platform group A moves to an initial feeding position, and special-shaped welding strips are sequentially placed and positioned on the series welding platform group A through a special-shaped welding strip feeding device 30B; when the feeding of the series welding platform group A is finished, the feeding of the special-shaped welding strips is immediately switched to the series welding platform group B in sequence;
b. sequentially placing and positioning the solar cells on the series welding platform group A through a solar cell feeding device 40; when the series welding platform group A is fed, the series welding platform group B is immediately switched to sequentially feed the solar cells;
c. sequentially placing and positioning the flat welding strips on the series welding platform group A through a flat welding strip feeding device 30A; when the feeding of the series welding platform group A is finished, the feeding of the flat welding strips to the series welding platform group B is immediately switched in sequence;
d. the series welding platform group A gradually moves to the position below the pressing mechanism A and the heating device A, after the pressing mechanism A presses the flat welding strip, the special-shaped welding strip and the lap joint point of the flat welding strip and the special-shaped welding strip, the heating device A starts welding and gradually moves forwards until all the solar cells on the series welding platform group A are welded and move out of the position below the heating device A;
e. the series welding platform group B gradually moves to the position below the pressing mechanism B and the heating device B, after the pressing mechanism B compresses the flat welding strip, the special-shaped welding strip and the lap joint point of the flat welding strip and the special-shaped welding strip, the heating device B starts welding and gradually moves forwards until all the solar cells on the series welding platform group B are welded and move out of the position below the heating device B;
f. the series welding platform group A moves to a blanking position, and a blanking device grabs the welded solar cell to an EL detection device for EL detection; after the EL detection is finished, the blanking device continuously grabs the solar cells to a manual detection position for manual detection, and after manual sorting, the solar cells are blanked to different solar cell string boxes;
g. after the series welding platform group A finishes blanking and returns to the initial feeding position for feeding of the next round, the series welding platform group B moves to the blanking position, and the blanking device grabs the welded solar cell to the EL detection device for EL detection; after the EL detection, the blanking device continuously grabs the solar cells to the manual detection position for manual detection, and after manual separation, the solar cells are blanked to different solar cell string boxes. And after the series welding platform group B finishes blanking, returning to the initial feeding position to carry out next round of feeding.
The scheme of the invention has the greatest advantage that all the feeding mechanisms (namely the flat welding strip feeding device 30A, the special-shaped welding strip feeding device 30B and the solar cell piece feeding device 40) realize uninterrupted operation by alternately working a plurality of series welding platform groups 20 on a plurality of tracks, the production capacity of the equipment is furthest excavated, a large amount of waiting time after the feeding of a single platform structure is finished is saved, and the time utilization rate is maximized.
When the number of the series welding platform sets 20 is four and two series welding platform sets are arranged in parallel side by side on two sides of the rack 10, the motion flow of the two series welding platform sets 20 of each set is identical to that of the case of only two series welding platform sets 20, but the two series welding platform sets 20 operate synchronously. Thus, the four series welding platform groups 20 are arranged, so that not only is the time utilization rate maximized, but also the space utilization rate of the equipment is maximized.
The main functional mechanism of the equipment is a feeding mechanism for various materials (the special-shaped welding strip, the flat welding strip and the solar cell piece), and the working speed and the continuous working degree of each feeding mechanism (namely the flat welding strip feeding device 30A, the special-shaped welding strip feeding device 30B and the solar cell piece feeding device 40) directly determine the processing speed. The invention can share the feeding system and the discharging system through the multi-track layout, and maximally utilizes the production capacity of the series welding platform group and the corresponding feeding mechanisms, thereby realizing continuous and uninterrupted production operation of all the feeding mechanisms and greatly improving the yield under the unit floor area.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and the embodiments of the present invention may be subject to any changes or modifications without departing from the principles.

Claims (8)

1. A solar wafer multitrack series welding system, its characterized in that includes:
a frame having a plurality of rails;
the series welding platform groups are correspondingly and movably arranged on the track one by one, and each series welding platform group is formed by connecting a plurality of welding platforms in series side by side;
the welding strip feeding devices are arranged on the rack and sequentially convey welding strips to the welding platforms of the series welding platform groups in turn, the number of the welding strip feeding devices is two, one welding strip feeding device is a flat welding strip feeding device, the other welding strip feeding device is a special-shaped welding strip feeding device, the special-shaped welding strip feeding device comprises a gripper and a first movement module, the gripper comprises a gripping part and a first pressing pin, the gripping part is provided with a first positioning groove, and the shape of the first positioning groove is matched with that of the special-shaped welding strip, so that the special-shaped welding strip can be operably limited in the first positioning groove; the first pressing pin is positioned at the top of the first positioning groove and can be movably pressed in the first positioning groove, and the hand grip is arranged on the first movement module;
the welding platform comprises a body, wherein the body is provided with a second positioning groove and a first adsorption air hole, the shape of the second positioning groove is matched with that of the special-shaped welding strip, so that the special-shaped welding strip is operably limited in the second positioning groove, and the bottom of the second positioning groove is provided with a second adsorption air hole;
the solar cell piece feeding device is arranged on the rack and sequentially and alternately conveys the solar cell pieces to the welding platforms of the series welding platform groups and enables the interconnection electrodes of the solar cell pieces to be aligned with the corresponding welding strips;
after the special-shaped welding strip is placed in the first positioning groove of the hand grip, the first pressing pin presses down the special-shaped welding strip, the first motion module drives the hand grip to move and conveys the special-shaped welding strip to a second positioning groove of the body, and the special-shaped welding strip is adsorbed to the second positioning groove through the second adsorption air hole; the solar cell piece feeding device conveys a solar cell piece to the body of the welding platform, so that the solar cell piece is adsorbed on the welding platform through the first adsorption air hole, and the special-shaped welding strip is aligned with the interconnection electrode on one surface of the solar cell piece; the flat welding strip feeding device conveys the flat welding strip to the solar cell slice so as to align the flat welding strip with the interconnection electrode on the other surface of the solar cell slice;
the heating device and the series welding platform sets sequentially move to the heating area of the heating device in turn, and the heating device heats and welds the solar cells on each series welding platform set so that the solar cells are welded together in series.
2. The multi-track series welding system for solar cells according to claim 1, wherein the number of the series welding platform sets is two, two series welding platform sets are installed on two sides of the rack in parallel, and both series welding platform sets are used for respectively feeding solder strips and solar cells through the same solder strip feeding device and the same solar cell feeding device.
3. The solar cell multi-track series welding system of claim 1, wherein the number of the series welding platform sets is four, four series welding platform sets are arranged in parallel side by side in two sets on two sides of the rack, and the four series welding platform sets respectively feed solder strips and solar cells through the same solder strip feeding device and solar cell feeding device.
4. The multi-track series welding system for the solar battery pieces according to claim 1, wherein the number of the heating devices is multiple and is consistent with the number of the series welding platform groups, and the heating devices heat and weld the solar battery pieces on each series welding platform group in a one-to-one correspondence manner.
5. The solar cell multi-track series welding system of claim 1, the solar cell piece feeding device comprises a feeding flower basket, a visual detection mechanism and a grabbing mechanism, the feeding flower basket is movably arranged on the frame and used for placing solar cells, the visual detection mechanism is arranged at the bottom of the frame and is provided with a visual detection table, the grabbing mechanism grabs the solar cell from the feeding flower basket and enables the solar cell to be transferred to the visual inspection table in a state that a light receiving surface faces downwards, the visual detection mechanism photographs the light receiving surface of the solar cell from the lower part of the solar cell to detect defects and detect positions and sends data to the grabbing mechanism, and the grabbing mechanism transfers the solar cell to the welding platforms of each series welding platform group according to the data.
6. The solar cell multi-track series welding system of claim 5, wherein the solar cell feeding device further comprises a rough and translation stage, a defect detection mechanism and a soldering flux spraying mechanism, the grabbing mechanism firstly transfers the solar cell to the rough and translation stage for position rough calibration before the solar cell is transferred to the vision detection stage, the defect detection mechanism detects the defect of the solar cell, and the soldering flux spraying mechanism sprays the soldering flux on the interconnected electrodes of the solar cell.
7. The solar cell multi-track series welding system of claim 6, further comprising a blanking device and an EL detection device, wherein after welding is completed, the blanking device sequentially and alternately grabs the solar cells on the welding platforms of each series welding platform group to the EL detection device to detect welding defects, and then the blanking device sequentially and alternately grabs the solar cells to a preset position and turns the solar cells to a preset angle for manual visual detection.
8. The solar cell multi-track series welding system of claim 1, further comprising a pressing mechanism, wherein the pressing mechanism presses the flat solder strip, the special-shaped solder strip and the solar cell together before the heating device heats the solar cell, and the pressing mechanism comprises:
a fixing device;
the second pressing pins are all arranged on the fixing device and can be operated to press and contact the flat welding strip underground, so that the flat welding strip and the special-shaped welding strip are respectively pressed with two sides of the solar cell, and the contact end faces of the second pressing pins and the flat welding strip are planes;
the third pressing pins are all arranged on the fixing device, the second pressing pins and the third pressing pins form a plurality of rows and are distributed on the fixing device, each row is formed by the second pressing pins and the third pressing pins, the third pressing pins can be operated to be in underground pressing contact with the lap joint positions of the flat welding strip and the special-shaped welding strip between two adjacent solar cells, and the end parts of the third pressing pins, which are in contact with the lap joint positions of the flat welding strip and the special-shaped welding strip, are in a wedge shape;
and the fixing device is arranged on the second movement module, and the second movement module drives the second pressing pin and the third pressing pin to axially press down or lift up.
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