CN109143064B - Counter electromotive force testing device and method in reversing process of permanent magnet synchronous motor - Google Patents
Counter electromotive force testing device and method in reversing process of permanent magnet synchronous motor Download PDFInfo
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- CN109143064B CN109143064B CN201810865296.1A CN201810865296A CN109143064B CN 109143064 B CN109143064 B CN 109143064B CN 201810865296 A CN201810865296 A CN 201810865296A CN 109143064 B CN109143064 B CN 109143064B
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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Abstract
The invention discloses a device and a method for testing back electromotive force in a commutation process of a permanent magnet synchronous motor, wherein the device comprises the following steps: the inverter circuit consists of three pairs of upper and lower bridge arms, each bridge arm is provided with a reverse diode, and the output end of the inverter circuit is connected to a three-phase stator winding of the permanent magnet synchronous motor; and the first end of the absorption circuit is connected with the corresponding phase stator winding, the second end of the absorption circuit is connected between each pair of bridge arms, two ends of the absorption circuit are provided with a reverse connection switch, and the absorption circuit comprises a first switch Td. The dragging motor is selectively connected with a rotor shaft of the permanent magnet synchronous motor; and the voltage collectors are used for respectively collecting the voltages on the three-phase stator windings. The invention effectively solves the technical problem that the back electromotive force of the permanent magnet synchronous motor can not be directly observed in the stator winding reversing process.
Description
Technical Field
The invention relates to the technical field of control of permanent magnet synchronous motors, in particular to a device and a method for testing back electromotive force in a reversing process of a permanent magnet synchronous motor.
Background
In recent years, with the rapid development of power electronic technology, microelectronic technology, novel motor control theory and rare earth permanent magnet materials, permanent magnet synchronous motors can be rapidly popularized and applied. Compared with the traditional electrically excited synchronous motor, the permanent magnet synchronous motor, especially the rare earth permanent magnet synchronous motor has the advantages of less loss, high efficiency and obvious electricity-saving effect. The permanent magnet synchronous motor provides excitation by the permanent magnet, so that the structure of the motor is simpler, the processing and assembling cost is reduced, a collecting ring and an electric brush which are easy to cause problems are omitted, and the running reliability of the motor is improved; and because the efficiency and the power density of the motor are improved because of no need of exciting current and no exciting loss, the motor is a motor which is researched more in recent years and is applied more and more widely in various fields.
When the stator winding of the permanent magnet synchronous motor is controlled through the inverter, the generated kinetic potential energy is generated in the reversing process of the stator winding, so that the control of the permanent magnet synchronous motor is influenced.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.
The invention also aims to provide a device and a method for testing the back electromotive force in the reversing process of the permanent magnet synchronous motor, which effectively solve the technical problem that the back electromotive force of the permanent magnet synchronous motor can not be directly observed in the reversing process of a stator winding.
To achieve these objects and other advantages and in accordance with the purpose of the invention, a back electromotive force testing apparatus and method in a commutation process of a permanent magnet synchronous motor are provided, including:
the inverter circuit consists of three pairs of upper and lower bridge arms, each bridge arm is provided with a reverse diode, and the output end of the inverter circuit is connected to a three-phase stator winding of the permanent magnet synchronous motor;
the absorption circuit comprises a first switch Td, a second switch Tk, a first capacitor C1, a third switch Tc, a first resistor R1, a second resistor R2, a third resistor R3 and a second capacitor C2; the second switch Tk and the first capacitor C1 form a first series branch, the third resistor R3 and the second capacitor C2 are connected in parallel to form a first parallel branch, the third switch Tc, the first parallel branch and the second resistor R2 are sequentially connected in series to form a second series branch, the first series branch and the second series branch are connected in parallel to form a second parallel branch, and the first switch Td, the first resistor R1 and the second parallel branch are sequentially connected in series;
the dragging motor is selectively connected with a rotor shaft of the permanent magnet synchronous motor;
and the voltage collectors are used for respectively collecting the voltages on the three-phase stator windings.
Preferably, the voltage comparator is further included, a non-inverting input terminal of the voltage comparator is connected to the voltage across the third resistor R3, an inverting input terminal of the voltage comparator is connected to the voltage across the second capacitor C2, and an output terminal of the voltage comparator is connected to the control terminal of the second switch Tk.
Preferably, the absorption circuit further comprises a first diode D1, the anode of which is connected to the output of the second parallel branch.
Preferably, an input end of the first switch Td is connected to the corresponding phase stator winding through a fifth switch, an output end of the first switch Td is connected to an input end of the second parallel branch through the first resistor R1, a cathode of the first diode D1 is connected between the corresponding upper and lower arms through a sixth switch, and the fifth switch and the sixth switch operate synchronously.
Preferably, the absorption circuit further includes a second diode D2 connected in series with the second capacitor C2, an input end of the third switch Tc is connected to the first resistor R1, an output end of the third switch Tc is respectively connected to the first end of the third resistor R3 and the anode end of the second diode D2, the second end of the third resistor R3 is connected to the first end of the second resistor R2, and the cathode end of the second diode D2 is connected to the first end of the second resistor R2 through the second capacitor C2.
Preferably, a third series branch is connected in parallel across the first capacitor C1, the third series branch includes a fourth resistor R4 and a fourth switch Tp connected in series with each other, an input terminal of the second switch Tk is connected to the first resistor R1, and an output terminal of the second switch Tk is connected to an anode terminal of the first diode D1 via the first capacitor C1; a first end of the fourth resistor R4 is connected to an output end of the second switch Tk, a second end of the fourth resistor R4 is connected to an input end of the fourth switch Tp, and an output end of the fourth switch Tp is connected to an anode end of the first diode D1.
Preferably, the snubber circuit further includes a third diode D3 connected in series between the second diode D2 and a fourth resistor R4, an anode of the third diode D3 is connected to a cathode of the second diode D2, and a cathode of the third diode D3 is connected to a first end of the fourth resistor R4.
A method for testing back electromotive force in a commutation process of a permanent magnet synchronous motor comprises the following steps:
the method comprises the steps that firstly, a power supply on a stator winding of the permanent magnet synchronous motor is disconnected, the permanent magnet synchronous motor is dragged to a stable rotating speed through a dragging motor, and then a voltage V1 on each phase of stator winding in a complete rotating period is collected through a voltage collector;
step two, closing the fifth switch and the sixth switch, closing the reverse switch, applying power drive to the stator winding of the permanent magnet synchronous motor, enabling the permanent magnet synchronous motor to operate to the stable rotating speed in the step one, and collecting at least voltage V2 on each phase of stator winding in a complete rotating period through a voltage collector;
and step three, in the process of controlling the corresponding upper bridge arm to be connected and the corresponding lower bridge arm to be disconnected, disconnecting the fifth switch and the sixth switch, closing the reverse connection switch, calculating the interval time T1 between the triggering disconnection time of the lower bridge arm and the zero-crossing time of the current of the corresponding stator winding, and simultaneously carrying out the following operations on the absorption circuit corresponding to the lower bridge arm: respectively closing the first switch Td, the second switch Tk and the third switch Tc, monitoring the voltage at two ends of the third resistor R3 and the second capacitor C2 in real time, and controlling the second switch Tk to be switched off when the voltage at two ends of the second capacitor C2 is greater than the voltage at two ends of the third resistor R3; after T1 time, respectively disconnecting the first switch Td and the third switch Tc, simultaneously closing the fifth switch and the sixth switch, closing the reverse connection switch, cutting off the absorption circuit from the lower bridge arm connecting line, simultaneously closing the fourth switch Tp, releasing the electric energy in the first capacitor C1 and the second capacitor C2, and collecting the voltage V3 on the corresponding stator winding through the voltage collector in the process that the lower bridge arm is from the triggering disconnection time to the current zero-crossing time of the corresponding stator winding; the back electromotive force of each single phase of the permanent magnet synchronous motor in the switching-on and switching-off and reversing processes of the upper bridge arm and the lower bridge arm is as follows: va ═ V3-V2+ V1;
and step four, in the process of controlling the corresponding upper bridge arm to be switched off and the corresponding lower bridge arm to be switched on, closing the fifth switch and the sixth switch, switching off the reverse connection switch, calculating the interval time T2 between the moment when the upper bridge arm is switched off from the trigger to the moment when the current of the corresponding stator winding is zero-cross, and simultaneously carrying out the following operations on the absorption circuit corresponding to the upper bridge arm: respectively closing the first switch Td, the second switch Tk and the third switch Tc, monitoring the voltage at two ends of the third resistor R3 and the second capacitor C2 in real time, and controlling the second switch Tk to be switched off when the voltage at two ends of the second capacitor C2 is greater than the voltage at two ends of the third resistor R3; after T2 time, respectively opening the first switch Td and the third switch Tc, simultaneously closing the fifth switch and the sixth switch, closing the reverse switch, cutting off the absorption circuit from the upper bridge arm connecting circuit, simultaneously closing the fourth switch Tp, and releasing the electric energy in the first capacitor C1 and the second capacitor C2; in the process that the upper bridge arm is from the moment of triggering disconnection to the moment of zero-crossing of the current of the corresponding stator winding, collecting the voltage V4 on the stator winding of the corresponding phase through a voltage collector; the back electromotive force of each single phase of the permanent magnet synchronous motor in the switching-off process of the upper bridge arm and the switching-on and reversing process of the lower bridge arm is as follows: and Vb is V4-V2+ V1.
The invention at least comprises the following beneficial effects:
1. according to the invention, the measurement of the back electromotive force of the stator winding is realized, and the feedback control coefficient is optimized;
2. meanwhile, the absorption circuit effectively consumes the counter electromotive force generated on the stator winding at the moment of switching the flow direction of the stator winding, and the counter electromotive force on the winding is prevented from being fed back to the inverter to cause interference on the control of the inverter, so that the control precision of the permanent magnet synchronous motor is further improved.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the system of the present invention;
fig. 2 is a schematic structural diagram of the absorption circuit.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
As shown in fig. 1-2, the present invention provides a back electromotive force testing apparatus in a commutation process of a permanent magnet synchronous motor, comprising: inverter circuit, absorption circuit, drive motor and controller.
The inverter circuit consists of three pairs of upper and lower bridge arms, the inverter circuit is a three-phase full-bridge inverter, each bridge arm is provided with a reverse diode D, and the output end of the inverter circuit is connected to a three-phase stator winding of the permanent magnet synchronous motor;
the first end of the absorption circuit is connected with the corresponding phase stator winding, the second end of the absorption circuit is connected between the corresponding upper bridge arm and the corresponding lower bridge arm, each bridge arm is provided with an IGBT, and two ends of each absorption circuit are provided with a reverse connection switch.
In this embodiment, as shown in fig. 1, an input end of the absorption circuit 1 is connected to the a-phase stator winding through a fifth switch T14, the first pair of arms is connected to an output end of the absorption circuit 1 through a sixth switch T13, two ends of the absorption circuit 1 are connected to a reverse switch T15, a first path of the reverse switch T15 is connected to the a-phase stator winding and the output end of the absorption circuit 1, and a second path of the reverse switch T15 is connected to the first pair of arms and the input end of the absorption circuit 1.
In the same way, the absorption circuit 2 is connected between the stator winding of the phase B and the second pair of bridge arms through a fifth switch T24 and a sixth switch T23, and two ends of the absorption circuit 2 are connected with a reverse connection switch T25; the absorption circuit 3 is connected between the C-phase stator winding and the third pair of arms through a fifth switch T34 and a sixth switch T33, and a reverse connection switch T35 is connected to both ends of the absorption circuit 3.
The structures of the absorption circuits are the same, and as shown in fig. 2, the absorption circuits include a first switch Td, a second switch Tk, a first capacitor C1, a third switch Tc, a first resistor R1, a second resistor R2, a third resistor R3 and a second capacitor C2; the second switch Tk and the first capacitor C1 constitute a first series branch, the third resistor R3 and the second capacitor C2 are connected in parallel to constitute a first parallel branch, the third switch Tc, the first parallel branch and the second resistor R2 are sequentially connected in series to constitute a second series branch, the first series branch and the second series branch are connected in parallel to constitute a second parallel branch, and the first switch Td, the first resistor R1 and the second parallel branch are sequentially connected in series.
The snubber circuit further includes a first diode D1 having an anode connected to the output of the second parallel branch, and a first diode D1 for preventing current from flowing from the output of the snubber circuit.
In the above technical solution, a first pair of arms and an a-phase stator are taken as an example, an input end of the first switch Td is connected to a corresponding a-phase stator winding through a fifth switch T14, an output end of the first switch Td is connected to an input end of the second parallel branch through the first resistor R1, a cathode of the first diode D1 is connected between a corresponding first pair of upper and lower arms through a sixth switch T13, and the fifth switch T14 and the sixth switch T13 operate synchronously.
The absorption circuit further includes a second diode D2 connected in series with the second capacitor C2, an input end of the third switch Tc is connected to the first resistor R1, an output end of the third switch Tc is respectively connected to the first end of the third resistor R3 and the anode end of the second diode D2, the second end of the third resistor R3 is connected to the first end of the second resistor R2, and the cathode end of the second diode D2 is connected to the first end of the second resistor R2 through the second capacitor C2. The second diode D2 is used to prevent the electric quantity in the second capacitor C2 from flowing back to the third resistor R3, so that the voltage across the second capacitor C2 can keep the highest level, and when the divided voltage of the back electromotive force on the third resistor R3 is smaller than the internal voltage across the second capacitor C2, the difference between the voltage across the second capacitor C2 and the voltage across the third resistor R3 can be detected.
In the above technical solution, two ends of the first capacitor C1 are connected in parallel with a third series branch, the third series branch includes a fourth resistor R4 and a fourth switch Tp that are connected in series, an input end of the second switch Tk is connected with the first resistor R1, and an output end of the second switch Tk is connected with an anode end of the first diode D1 through the first capacitor C1; a first end of the fourth resistor R4 is connected to an output end of the second switch Tk, a second end of the fourth resistor R4 is connected to an input end of the fourth switch Tp, and an output end of the fourth switch Tp is connected to an anode end of the first diode D1.
In the above technical solution, the absorption circuit further includes a third diode D3 connected in series between the second diode D2 and the fourth resistor R4, an anode of the third diode D3 is connected to a cathode of the second diode D2, a cathode of the third diode D3 is connected to a first end of the fourth resistor R4, and the third diode D3 is configured to prevent an electric quantity from flowing between the first capacitor C1 and the second capacitor C2.
Each switch is a controllable switch, and each controllable switch and the control end of the IGBT are connected to the controller, wherein the second switch Tk is a normally closed controllable switch. The breakdown voltage of the capacity of each capacitor is not less than 5 times of the rated voltage of the motor, the resistance value of each resistor is selected according to the capacity of the motor, the larger the capacity of the motor is, the larger the resistance value of the resistor is selected, so that the resistor can absorb the counter electromotive force energy generated on the stator winding completely in the switching action period of the upper and lower bridge arms of the inverter circuit. Wherein the resistance value of the second resistor R2 is 7 times that of the third resistor R3.
The dragging motor is selectively connected with a rotor shaft of the permanent magnet synchronous motor and is used for dragging the permanent magnet synchronous motor to operate, and the voltage collectors respectively collect voltages on the three-phase stator windings; the voltage comparator is universal on the market, the non-inverting input end of the voltage comparator is connected with the voltage at two ends of the third resistor R3, the inverting input end of the voltage comparator is connected with the voltage at two ends of the second capacitor C2, and the output end of the voltage comparator is connected with the control end of the second switch Tk. The voltage comparator is used for comparing voltage values at two ends of the third resistor R3 and the second capacitor C2, outputting a comparison result and transmitting the comparison result to the controller, and the controller controls the on-off of the second switch Tk according to the comparison result.
The switching process of each pair of upper and lower bridge arms in the inverter circuit is divided into two types, the first type is the process of switching on the upper bridge arm and switching off the lower bridge arm, and the second type is the process of switching off the upper bridge arm and switching on the lower bridge arm. The specific control method comprises the following steps:
a method for testing back electromotive force in a commutation process of a permanent magnet synchronous motor comprises the following steps:
step one, disconnecting a power supply on a stator winding of a permanent magnet synchronous motor, dragging the permanent magnet synchronous motor to a stable rotating speed through a dragging motor, for example, half of the rated rotating speed of the motor, and collecting at least one voltage V1 on each phase of stator winding in a complete rotating period through a voltage collector;
step two, closing a fifth switch T14 and a sixth switch T13, closing a reverse switch, short-circuiting an absorption circuit, applying power drive to a stator winding of the permanent magnet synchronous motor, starting the motor, controlling the permanent magnet synchronous motor to run to the stable rotating speed in the step one, and collecting at least voltage V2 on each phase of stator winding in a complete rotating period through a voltage collector;
step three, in the process of controlling the corresponding upper bridge arm to be switched on and the corresponding lower bridge arm to be switched off, explaining the A-phase stator winding and the corresponding first pair of bridge arms, disconnecting the fifth switch T14 and the sixth switch T13, and closing the reverse connection switches to enable the input end of the absorption circuit 1 to be connected between the first pair of bridge arms, connecting the output end of the absorption circuit 1 to the A-phase stator winding, calculating the interval time T1 between the time when the lower bridge arm is triggered to be disconnected and the time when the lower bridge arm is triggered to be switched off, and simultaneously carrying out the following operations on the absorption circuit 1 corresponding to the lower bridge arm: the first switch Td, the second switch Tk and the third switch Tc are respectively closed, voltages at two ends of a third resistor R3 and a second capacitor C2 are monitored in real time, back electromotive force starts to be generated on a corresponding stator winding from the moment that a lower bridge arm is triggered to be disconnected, the back electromotive force enters the absorption circuit 1 from the input end of the first switch Td, and the back electromotive force is absorbed simultaneously through the first capacitor C1, the third resistor R3, the second resistor R2, the second capacitor C2 and the first resistor R1, so that the instant absorption capacity is improved, the situation that the back electromotive force is fed back into the inverter to cause interference on the control of the inverter and influence on the accurate control of the motor is avoided.
Before the back electromotive force is generated until the maximum value, the voltage across the second capacitor C2 is consistent with the voltage across the third resistor R3, and both are in a rising stage, when the back electromotive force starts to fall after reaching the maximum value, the voltages across the third resistor R3 and the second capacitor C2 also start to fall, but the second capacitor C2 is still in a charging process, with the continuation of charging, the voltage across the inside of the second capacitor C2 continuously rises until the voltage across the third resistor R3 is smaller than the voltage across the inside of the second capacitor C2, the charging process of the second capacitor C2 is finished, and due to the action of the second diode D2, the electric quantity in the second capacitor C2 is prevented from flowing back to the third resistor R3, so that the voltage across the second capacitor C2 can keep the highest. The second diode D2 also prevents the second capacitor C2 from raising the voltage at the first end of the third resistor R3, which affects the flow of the back electromotive force to the third resistor R3, so that the back electromotive force cannot be fully exhausted in the absorption circuit.
When the voltage comparator collects that the voltage at the two ends of the second capacitor C2 is greater than the voltage at the two ends of the third resistor R3, the fact that the main peak of the back electromotive force passes is indicated, the first capacitor C1 does not need to be used for increasing the absorption capacity, and at the moment, the second switch Tk is controlled to be switched off; the remaining back electromotive energy is absorbed solely by the resistors R1-R3. On the other hand, if the second switch Tk is not turned off, so that the first capacitor C1 is cut off from the absorption circuit, as the back electromotive force decreases, the voltage across the first capacitor C1 is greater than the back electromotive force, the first capacitor C1 cannot continue to absorb the back electromotive force energy, but the second switch Tk may be damaged, and even the voltage in the first capacitor C1 may reversely raise the voltage across the second end of the first resistor R1, thereby affecting the flow direction of the back electromotive force, so that the back electromotive force cannot be completely exhausted in the absorption circuit.
After the second switch Tk is opened for T1, the stator winding crosses zero, the back electromotive force is completely absorbed, at this time, the first switch Td and the third switch Tc are respectively opened, the fifth switch T14 and the sixth switch T13 are simultaneously closed, the reverse switch is closed, the absorption circuit 1 is cut off from the lower bridge arm connecting line, and the fourth switch Tp is simultaneously closed, so that two internal consumption circuits are formed, wherein the first internal consumption circuit is formed by connecting a first capacitor C1, a fourth switch Tp and a fourth resistor R4 in series, and the electric energy stored in the first capacitor C1 is completely consumed on the fourth resistor R4. The second internal consumption circuit is formed by connecting a second capacitor C2, a third diode D3, a fourth switch Tp, a fourth resistor R4 and a second resistor R2 in series, and the electric energy stored in the second capacitor C2 is completely consumed on the fourth resistor R4 and the second resistor R2. Therefore, the electric energy in the first capacitor C1 and the second capacitor C2 is released, and the absorption circuit waits for the next working process.
In the process from the moment that the lower bridge arm is triggered to be disconnected to the moment that the current of the corresponding stator winding is zero-crossed, collecting the voltage V3 on the stator winding of the corresponding phase through a voltage collector; the single-phase back electromotive force of the permanent magnet synchronous motor in the switching-on and switching-off and reversing processes of the upper bridge arm and the lower bridge arm is as follows: va ═ V3-V2+ V1;
and step four, controlling the corresponding upper bridge arm to be switched off and the corresponding lower bridge arm to be switched on, wherein the control process is consistent with the control process in the step three, and the difference is that the control object is the upper bridge arm. Specifically, the fifth switch T14 and the sixth switch T13 are closed, the reverse connection switch is opened, the output end of the absorption circuit 1 is connected between the first pair of bridge arms, the input end of the absorption circuit 1 is connected with the a-phase stator winding, the interval time T2 between the triggering disconnection time of the upper bridge arm and the zero-crossing time of the current of the corresponding stator winding is calculated, and the following operations are performed on the absorption circuit corresponding to the upper bridge arm: respectively closing the first switch Td, the second switch Tk and the third switch Tc, monitoring the voltage at two ends of the third resistor R3 and the second capacitor C2 in real time, and controlling the second switch Tk to be switched off when the voltage at two ends of the second capacitor C2 is greater than the voltage at two ends of the third resistor R3; after the time T2, the first switch Td and the third switch Tc are respectively opened, the fifth switch T14 and the sixth switch T13 are simultaneously closed, the reverse switch is closed, the absorption circuit is cut off from the upper bridge arm connecting line, the fourth switch Tp is simultaneously closed, and the electric energy in the first capacitor C1 and the second capacitor C2 is released.
In the process that the upper bridge arm is from the moment of triggering disconnection to the moment of zero-crossing of the current of the corresponding stator winding, collecting the voltage V4 on the stator winding of the corresponding phase through a voltage collector; the single-phase back electromotive force of the permanent magnet synchronous motor in the switching-off process of the upper bridge arm and the switching-on and reversing process of the lower bridge arm is as follows: and Vb is V4-V2+ V1.
Thus, the back electromotive force Va of the A-phase winding when the corresponding lower bridge arm is turned off is obtained through measurement and calculation; and simultaneously calculating to obtain the back electromotive force Vb of the A-phase winding when the corresponding upper bridge arm is switched off.
The method calculates the magnitude and direction of the back electromotive force of each phase of stator winding under different states.
According to the invention, the measurement of the back electromotive force of the stator winding is realized, and the feedback control coefficient is optimized; meanwhile, the counter electromotive force generated on the corresponding stator winding at the moment of switching the flow direction of the stator winding is effectively consumed through the absorption circuit, and the interference on the control of the inverter caused by the feedback of the counter electromotive force on the winding to the inverter is avoided, so that the control precision of the permanent magnet synchronous motor is further improved.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (8)
1. The utility model provides a back electromotive force testing arrangement among PMSM switching-over process which characterized in that includes:
the inverter circuit consists of three pairs of upper and lower bridge arms, each bridge arm is provided with a reverse diode, and the output end of the inverter circuit is connected to a three-phase stator winding of the permanent magnet synchronous motor;
the absorption circuit comprises a first switch Td, a second switch Tk, a first capacitor C1, a third switch Tc, a first resistor R1, a second resistor R2, a third resistor R3 and a second capacitor C2; the second switch Tk and the first capacitor C1 form a first series branch, the third resistor R3 and the second capacitor C2 are connected in parallel to form a first parallel branch, the third switch Tc, the first parallel branch and the second resistor R2 are sequentially connected in series to form a second series branch, the first series branch and the second series branch are connected in parallel to form a second parallel branch, and the first switch Td, the first resistor R1 and the second parallel branch are sequentially connected in series;
the dragging motor is selectively connected with a rotor shaft of the permanent magnet synchronous motor; and
and the voltage collectors are used for respectively collecting the voltages on the three-phase stator windings.
2. A back electromotive force testing device during the commutation of a permanent magnet synchronous motor according to claim 1, further comprising a voltage comparator having a non-inverting input terminal connected to the voltage across the third resistor R3, an inverting input terminal connected to the voltage across the second capacitor C2, and an output terminal connected to the control terminal of the second switch Tk.
3. A back emf test apparatus as claimed in claim 2, wherein said snubber circuit further comprises a first diode D1 having its anode connected to the output of said second parallel branch.
4. A back electromotive force testing device during commutation of a permanent magnet synchronous motor according to claim 3, wherein an input terminal of the first switch Td is connected to a corresponding phase stator winding through a fifth switch, an output terminal of the first switch Td is connected to an input terminal of the second parallel branch through the first resistor R1, a cathode of the first diode D1 is connected between a corresponding upper and lower bridge arms through a sixth switch, and the fifth switch and the sixth switch are operated in synchronization.
5. A back electromotive force testing device during the commutation process of a permanent magnet synchronous motor according to claim 4, wherein the absorption circuit further comprises a second diode D2 connected in series with the second capacitor C2, an input terminal of the third switch Tc is connected with the first resistor R1, an output terminal of the third switch Tc is respectively connected with a first terminal of the third resistor R3 and an anode terminal of the second diode D2, a second terminal of the third resistor R3 is connected with a first terminal of the second resistor R2, and a cathode terminal of the second diode D2 is connected with a first terminal of the second resistor R2 through the second capacitor C2.
6. A back electromotive force testing device in the commutation process of a permanent magnet synchronous motor according to claim 5, wherein a third series branch is connected in parallel with two ends of the first capacitor C1, the third series branch comprises a fourth resistor R4 and a fourth switch Tp which are connected in series with each other, the input end of the second switch Tk is connected with the first resistor R1, and the output end of the second switch Tk is connected with the anode end of the first diode D1 through the first capacitor C1; a first end of the fourth resistor R4 is connected to an output end of the second switch Tk, a second end of the fourth resistor R4 is connected to an input end of the fourth switch Tp, and an output end of the fourth switch Tp is connected to an anode end of the first diode D1.
7. A back electromotive force testing device during the commutation of a permanent magnet synchronous motor according to claim 6, wherein the absorption circuit further comprises a third diode D3 connected in series between the second diode D2 and a fourth resistor R4, the anode of the third diode D3 is connected to the cathode of the second diode D2, and the cathode of the third diode D3 is connected to the first end of the fourth resistor R4.
8. A method for testing a back electromotive force testing device in a commutation process of a permanent magnet synchronous motor according to claim 7, comprising the steps of:
the method comprises the steps that firstly, a power supply on a stator winding of the permanent magnet synchronous motor is disconnected, the permanent magnet synchronous motor is dragged to a stable rotating speed through a dragging motor, and then a voltage V1 on each phase of stator winding in a complete rotating period is collected through a voltage collector;
step two, closing the fifth switch and the sixth switch, closing the reverse switch, applying power drive to the stator winding of the permanent magnet synchronous motor, enabling the permanent magnet synchronous motor to operate to the stable rotating speed in the step one, and collecting at least voltage V2 on each phase of stator winding in a complete rotating period through a voltage collector;
and step three, in the process of controlling the corresponding upper bridge arm to be connected and the corresponding lower bridge arm to be disconnected, disconnecting the fifth switch and the sixth switch, closing the reverse connection switch, calculating the interval time T1 between the triggering disconnection time of the lower bridge arm and the zero-crossing time of the current of the corresponding stator winding, and simultaneously carrying out the following operations on the absorption circuit corresponding to the lower bridge arm: respectively closing the first switch Td, the second switch Tk and the third switch Tc, monitoring the voltage at two ends of the third resistor R3 and the second capacitor C2 in real time, and controlling the second switch Tk to be switched off when the voltage at two ends of the second capacitor C2 is greater than the voltage at two ends of the third resistor R3; after T1 time, respectively disconnecting the first switch Td and the third switch Tc, simultaneously closing the fifth switch and the sixth switch, closing the reverse connection switch, cutting off the absorption circuit from the lower bridge arm connecting line, simultaneously closing the fourth switch Tp, releasing the electric energy in the first capacitor C1 and the second capacitor C2, and collecting the voltage V3 on the corresponding stator winding through the voltage collector in the process that the lower bridge arm is from the triggering disconnection time to the current zero-crossing time of the corresponding stator winding; the back electromotive force of each single phase of the permanent magnet synchronous motor in the switching-on and switching-off and reversing processes of the upper bridge arm and the lower bridge arm is as follows: va ═ V3-V2+ V1;
and step four, in the process of controlling the corresponding upper bridge arm to be switched off and the corresponding lower bridge arm to be switched on, closing the fifth switch and the sixth switch, switching off the reverse connection switch, calculating the interval time T2 between the moment when the upper bridge arm is switched off from the trigger to the moment when the current of the corresponding stator winding is zero-cross, and simultaneously carrying out the following operations on the absorption circuit corresponding to the upper bridge arm: respectively closing the first switch Td, the second switch Tk and the third switch Tc, monitoring the voltage at two ends of the third resistor R3 and the second capacitor C2 in real time, and controlling the second switch Tk to be switched off when the voltage at two ends of the second capacitor C2 is greater than the voltage at two ends of the third resistor R3; after T2 time, respectively opening the first switch Td and the third switch Tc, simultaneously closing the fifth switch and the sixth switch, closing the reverse switch, cutting off the absorption circuit from the upper bridge arm connecting circuit, simultaneously closing the fourth switch Tp, and releasing the electric energy in the first capacitor C1 and the second capacitor C2; in the process that the upper bridge arm is from the moment of triggering disconnection to the moment of zero-crossing of the current of the corresponding stator winding, collecting the voltage V4 on the stator winding of the corresponding phase through a voltage collector; the back electromotive force of each single phase of the permanent magnet synchronous motor in the switching-off process of the upper bridge arm and the switching-on and reversing process of the lower bridge arm is as follows: and Vb is V4-V2+ V1.
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Denomination of invention: Test device and method for back electromotive force of permanent magnet synchronous motor during commutation process Effective date of registration: 20230924 Granted publication date: 20201124 Pledgee: Industrial and Commercial Bank of China Limited Yueqing sub branch Pledgor: ZHEJIANG DONGFANG ELECTROMECHANICAL Co.,Ltd. Registration number: Y2023330002090 |