CN109141534A - A kind of motor, reducer integrated test device - Google Patents
A kind of motor, reducer integrated test device Download PDFInfo
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- CN109141534A CN109141534A CN201811182676.1A CN201811182676A CN109141534A CN 109141534 A CN109141534 A CN 109141534A CN 201811182676 A CN201811182676 A CN 201811182676A CN 109141534 A CN109141534 A CN 109141534A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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Abstract
The invention discloses a kind of motors, reducer integrated test device, it further include multiple module support decks and multiple shaft couplings, pedestal and platform including motor, input torque sensor, input position sensor, retarder, output position sensor, output torque sensor, controllable load etc.；Motor provided by the invention, reducer integrated test device, devise the double check function to motor index to be measured and retarder index to be measured, the practicality is stronger, and system architecture is more novel.
Description
Technical field
The present invention relates to harmonic speed reducer technical field more particularly to a kind of motors, reducer integrated test device.
Background technique
With the proposition of the new demands such as " industry 4.0 ", " Chinese intelligence is made ", China's industrial circle to the precision of production and processing and
More stringent requirements are proposed for reliability.The efficiency and level of one country's production and processing manufacture of the degree of automation embodiment, and motor,
The parts such as retarder are the bases for realizing automation, and performance decides the precision and stability of entire Mechatronic Systems.
Current existing Some Universities and research institution have developed the test platform of motor and retarder, in general existing normal
The electromechanical testing platform seen mainly is disposed with dynamometer machine, sensor and motor, and bottom is supported by pedestal, can mainly test electricity
One or more indexs therein such as power, torque and the revolving speed of machine.
Currently existing retarder test platform, basic structure is similar with electromechanical testing platform, generally by retarder to be measured,
Sensor and these three major parts of motor are constituted.It can test in the indexs such as precision, rigidity, revolving speed, the efficiency of retarder
It is one or more.
However, either electromechanical testing platform or retarder test platform can only all be directed to the motor of some model or subtract
Fast device carries out the test of a few index, once the product type of test changes or needs to increase test item, just
Need to redesign or change existing test platform, versatility is poor.
Summary of the invention
The purpose of the present invention is to provide a kind of motors, reducer integrated test device, to solve the above problems.
In order to achieve the above object, the technical scheme of the present invention is realized as follows:
The present invention also provides a kind of motors, reducer integrated test device, including motor 1, input torque sensor
2, this seven modules of input position sensor 3, retarder 4, output position sensor 5, output torque sensor 6, controllable load 7
Component, further includes multiple module support decks 8 and multiple shaft couplings 9, pedestal 10 and platform 11 (as cast iron platform)；
Each modular assembly connects one to one on a module support deck 8, and the block supports
The bottom of plate is connect with pedestal 10；The pedestal 10 is fixedly connected on the platform 11；The corresponding mould of the retarder 4
Block support plate 8 is detachably connected；
It is the motor 1, the input torque sensor 2, the input position sensor 3, the retarder 4, described defeated
Out position sensor 5, the output torque sensor 6 and the controllable load 7 are from one end of the platform 11 to the other end
Sequence arranged distribution；And the motor 1, the input torque sensor 2, the input position sensor 3, the retarder 4,
Two module groups of arbitrary neighborhood in the output position sensor 5, the output torque sensor 6 and the controllable load 7
Pass through shaft coupling connection transmission between part；
The controllable load 7 is that resistive torque is worth controllable load.
Preferably, as a kind of implementable solution；The shaft coupling 9 is flexible clutch.
Preferably, as a kind of implementable solution；The platform 11 is cast iron platform.
Preferably, as a kind of implementable solution；The motor, reducer integrated test device further include control system
System；The control system for controlling the resistive torque value of controllable load 7, and receive simultaneously input torque sensor 2,
The detection data that input position sensor 3, output position sensor 5, output torque sensor 6 are sent.
Compared with prior art, this have the advantage that:
A kind of motor provided by the invention, reducer integrated test device, analyze above-mentioned motor, reducer integrated survey
Known to the primary structure that trial assembly is set: above-mentioned motor, reducer integrated test device are mainly sensed by motor 1, input torque
This seven moulds of device 2, input position sensor 3, retarder 4, output position sensor 5, output torque sensor 6, controllable load 7
Block assembly and multiple module support decks 8 and multiple shaft couplings 9, the structures such as pedestal 10 and platform 11 (as cast iron platform)
It constitutes；Each modular assembly connects one to one on a module support deck 8, and the module support deck
Bottom is connect with pedestal 10；The pedestal 10 is fixedly connected on the platform 11；
It is the motor 1, the input torque sensor 2, the input position sensor 3, the retarder 4, described defeated
Out position sensor 5, the output torque sensor 6 and the controllable load 7 are from one end of the platform 11 to the other end
Sequence arranged distribution；And the motor 1, the input torque sensor 2, the input position sensor 3, the retarder 4,
Two module groups of arbitrary neighborhood in the output position sensor 5, the output torque sensor 6 and the controllable load 7
Pass through shaft coupling connection transmission between part；The controllable load 7 is that resistive torque is worth controllable load.The retarder
4 corresponding module support decks 8 are detachably connected；
It will be apparent that since the corresponding module support deck 8 of retarder 4 is detachably connected；Therefore electricity provided by the invention
Machine, reducer integrated test device can disassemble original retarder 4, and are changed to shaft coupling and carry out generation
It replaces；
Before replacing retarder 4 with shaft coupling, it can be used for detecting retarder；In the detection process, example
Such as: the detection of the transmission accuracy of retarder: setting the resistive torque value of controllable load to the nominal load of retarder, pass through two
A position sensor (i.e. input position sensor and output position sensor) records retarder in different input angle positions
Under corresponding output angle position, the deceleration of retarder when transmission accuracy can be calculated；The starting of such as retarder turns again
The detection of square: setting zero for the resistive torque value of controllable load, is believed by the movement that input position sensor monitors retarder
Breath records the numerical value of input torque sensor, can obtain the detent torque of retarder in the moment of retarder starting；For implementing
Other Indexs measures of retarder, are detailed in subsequent description, no longer repeat one by one this.
After replacing retarder 4 with shaft coupling, it can be used for detecting motor；For example: the power of motor: will
Retarder in test platform replaces with shaft coupling, sets the resistive torque value of controllable load to the nominal torque of motor, this
When measurement motor input voltage, electric current the rated power of motor can be obtained；Similarly, zero is set by load value, can obtained electric
The no-load power of machine；The nominal load much larger than motor is set by load value, the stall power of motor can be obtained；Motor turns
Speed: in the case where applying voltage rating, rated current, nominal torque known to measurement and to motor, pass through input and output position
The rated speed of motor can be measured by setting sensor；Certainly, by measuring and recording the parameter of above-mentioned motor whithin a period of time
The curve of relationship between corresponding index or index and index, the i.e. characteristic curve of motor can be obtained in index.
Therefore it says, a kind of motor provided by the invention, reducer integrated test device, are a kind of entirety of integral type
Test device, including the double check function to motor index to be measured and retarder index to be measured, the practicality is stronger, system
Framework is more novel.In conclusion the present invention provides a kind of motor, reducer integrated test device, it is a kind of versatility
By force, the test platform of Multiple Type motor, retarder indices parameter can be tested.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is motor provided in an embodiment of the present invention, reducer integrated test device schematic view of the front view.
Label: motor 1；Input torque sensor 2；Input position sensor 3；Retarder 4；Output position sensor 5；It is defeated
Torque sensor 6 out；Controllable load 7；Module support deck 8；Shaft coupling 9；Pedestal 10；Platform 11.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the word of the orientation or positional relationship of certain instructions, be only for
Convenient for the description present invention and simplify description, rather than the device or element of indication or suggestion meaning there must be specific side
Position is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
In the description of the present invention, it should be noted that " connection " shall be understood in a broad sense, for example, it may be fixedly connected,
It may be a detachable connection, or be integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected,
The connection inside two elements can also be can be indirectly connected through an intermediary.For those of ordinary skill in the art
For, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
The present invention is described in further detail below through specific implementation examples and in conjunction with the accompanying drawings.
Embodiment one
Referring to Fig. 1, the embodiment of the invention provides a kind of motors, reducer integrated test device, including motor 1 is (i.e.
For to measured motor, motor driver and electric machine controller), input torque sensor 2, input position sensor 3, retarder 4,
This seven modular assemblies of output position sensor 5, output torque sensor 6, controllable load 7, further include multiple module support decks 8
And multiple shaft couplings 9, pedestal 10 and platform 11 (as cast iron platform)；
Each modular assembly connects one to one on a module support deck 8, and the block supports
The bottom of plate is connect with pedestal 10；The pedestal 10 is fixedly connected on the platform 11；The corresponding mould of the retarder 4
Block support plate 8 is detachably connected；
It is the motor 1, the input torque sensor 2, the input position sensor 3, the retarder 4, described defeated
Out position sensor 5, the output torque sensor 6 and the controllable load 7 are from one end of the platform 11 to the other end
Sequence arranged distribution；And the motor 1, the input torque sensor 2, the input position sensor 3, the retarder 4,
Two module groups of arbitrary neighborhood in the output position sensor 5, the output torque sensor 6 and the controllable load 7
Pass through shaft coupling connection transmission between part；
The controllable load 7 is that resistive torque is worth controllable load.
It should be noted that；Motor provided by the invention, reducer integrated test device, mainly by motor, two
Position sensor, two torque sensors, retarder (shaft coupling can also be changed to), controllable load, multiple shaft couplings, each phase
Support plate, pedestal and the cast iron platform composition answered.The parts such as motor, retarder, each sensor and load are fixed on accordingly
In support plate, its input and output shaft is separately connected with flexible clutch；Each parts and its support plate constitute a module, respectively
It is fixed on the base after a module connection, pedestal is fixed on cast iron platform again.
Meanwhile in embodiments of the present invention, above-mentioned motor, reducer integrated test device are most importantly controllably born
The design for carrying 7 changes adjustment by the resistive torque value of controllable load 7, to adapt to motor or retarder for difference
The detection of detection project is implemented.Modules component also any dismantling connection between module support deck simultaneously, is subsequent in this way
Adjustment detection mode provides technical foundation.I.e. above-mentioned retarder 4 can be changed to shaft coupling.
It should be noted that；Each modular assembly connects one to one on a module support deck 8；Very
Obviously, which is seven, respectively corresponding to support the motor 1, input torque sensor 2, input position sensor
3, retarder 4, output position sensor 5, output torque sensor 6, controllable load 7；
Analyze above-mentioned motor, reducer integrated test device primary structure known to: it is above-mentioned motor, reducer integrated
Test device, mainly by motor 1, input torque sensor 2, input position sensor 3, retarder 4, output position sensor
5, this seven modular assemblies of output torque sensor 6, controllable load 7 and multiple module support decks 8 and multiple shaft couplings 9,
The structures such as pedestal 10 and platform 11 (as cast iron platform) are constituted；
Since the corresponding module support deck 8 of retarder 4 is detachably connected；Therefore motor provided by the invention, deceleration
Original retarder 4 can be disassembled, and be changed to shaft coupling and replaced by device integrated testing device；
Before replacing retarder 4 with shaft coupling, it can be used for detecting retarder (i.e. by motor 1, input torque
Sensor 2, input position sensor 3, retarder 4, output position sensor 5, output torque sensor 6, controllable load 7 are constituted
Test device main body)；In the detection process, such as: the detection of the transmission accuracy of retarder: by the resistive torque of controllable load
Value is set as the nominal load of retarder, and by two position sensors, (i.e. input position sensor and output position are sensed
Device), retarder corresponding output angle position under different input angle positions is recorded, the reduction ratio of retarder can be calculated
And transmission accuracy；The detection of the detent torque of such as retarder again: zero is set by the resistive torque value of controllable load, by defeated
The motion information for entering position sensor monitoring retarder records the numerical value of input torque sensor in the moment of retarder starting,
The detent torque of retarder can be obtained；For implementing other Indexs measures of retarder, it is detailed in subsequent description, no longer to this
It repeats one by one.
After replacing retarder 4 with shaft coupling, it can be used for detecting motor (i.e. by motor 1, input torque sensing
Device 2, input position sensor 3, output position sensor 5, output torque sensor 6, controllable load 7 constitute test device master
Body)；For example: the power of motor: replacing with shaft coupling for the retarder in test platform, by the resistive torque of controllable load
Value is set as the nominal torque of motor, and the rated power of motor can be obtained in input voltage, the electric current for measuring motor at this time；Together
Reason, sets zero for load value, can obtain the no-load power of motor；The nominal load much larger than motor is set by load value, it can
Obtain the stall power of motor；The revolving speed of motor: by measuring known and applying voltage rating, rated current, specified turn to motor
In the case where square, the rated speed of motor can be measured by input and output position sensor；Certainly, by whithin a period of time
The curve of relationship between corresponding index or index and index, i.e. motor can be obtained in the parameter index for measuring and recording above-mentioned motor
Characteristic curve.
Therefore it says, a kind of motor provided by the invention, reducer integrated test device, are a kind of entirety of integral type
Test device, including the double check function to motor index to be measured and retarder index to be measured, the practicality is stronger, system
Framework is more novel.In conclusion the present invention provides a kind of motor, reducer integrated test device, it is a kind of versatility
By force, the test platform of Multiple Type motor, retarder indices parameter can be tested.
Specific configuration to motor provided in an embodiment of the present invention, reducer integrated test device and specific skill below
Art effect, which is done, to be described in detail:
Preferably, as a kind of implementable solution；The shaft coupling 9 is flexible clutch.
It should be noted that；Retarder 4, each sensor (i.e. input torque sensor 2, input position encoder 3, deceleration
Device 4, output position sensor 5, output torque sensor 6 and controllable load etc.) it is fixed in corresponding support plate, joined with flexibility
Axis device is separately connected its input and output shaft；Each modular assembly and its support plate constitute a module, modules connection
It is fixed on the base later, pedestal is fixed on the main knot that motor, reducer integrated test device are formed on platform again
Structure design.
Preferably, as a kind of implementable solution；The platform 11 is cast iron platform.
It should be noted that；In specific technical solution provided by the invention, it is preferable to use cast iron platforms for above-mentioned platform；On
Stating cast iron platform is the cast iron platform for having larger quality, for entire test platform provide one it is stable, disturbed by environment
Move lesser support.
Preferably, as a kind of implementable solution；The motor, reducer integrated test device further include control system
System；The control system for controlling the resistive torque value of controllable load 7, and receive simultaneously input torque sensor 2,
The detection data that input position sensor 3, output position sensor 5, output torque sensor 6 are sent.
It should be noted that in specific technical solution provided by the invention, the motor, reducer integrated test device
Control system, be have both load output control and receive detection signal, processing calculate detection data examined accordingly
The total system for observing and predicting announcement (i.e. data and curves) etc. mainly includes host computer and slave computer etc..
Preferably, as a kind of implementable solution；The control system includes slave computer and host computer, amplifier；
The slave computer includes PLC, and the PLC includes the CPU of PLC analog module, PLC；
The controllable load includes tension controller；It is the big ditty for how realizing resistive torque value for controllable load
It is whole；It should be noted that above-mentioned controllable load is mainly by rotating mechanism and the tension adjustment machine being arranged on rotating mechanism
Structure and tension controller are constituted；After tension controller receives goal tension control instruction, the increase of tension will be implemented
(or reduction) to increase the resistance of (or reduction) rotating mechanism rotation, and then realizes the increase of above-mentioned resistive torque value
(or reduction).
The input torque sensor and output torque sensor (i.e. torque sensor) are for sending analog signals
To tension controller；The tension controller passes through the size of control exciting current, to control the resistive torque of controllable load
It is worth the size of (i.e. loading moment)；
The PLC analog module obtains target resistance torque value letter for receiving PC control instruction, and then parsing
Breath, and analog signals are sent to tension controller；The tension controller receives the control letter of target resistance torque value information
Number, by controlling the size of exciting current, to control the size of the target resistance torque value (i.e. loading moment) of controllable load.
It should be noted that torque sensor sends analog signals in measuring system, controllable load passes through tension force
Device controls the size of exciting current, to control the size of the loading moment (i.e. resistive torque value) of controllable load.However tension
Controller can be controlled with external PLC by analog quantity again.
It should be noted that the analog signals of two torque sensors are simulated after amplifier amplification by PLC
The analog quantity AI of amount module is input in slave computer, and analog signals are sent to by PLC analog module by analog quantity AO
Tension controller adjusts the output drive size of current of tension controller, to realize to as controllable load 7, (i.e. resistance is turned round
Square value) torque adjusting.
Preferably, as a kind of implementable solution；The CPU of the PLC is also used to receive the output of input position sensor
The orthogonal high-speed pulse signal of A/B two-phase of the orthogonal high-speed pulse signal of A/B two-phase and the output of output position sensor, and parse
To the position detection data of input position sensor and output position sensor；
The amplifier is used to receive analog signals and output torque sensor from the output of input torque sensor
The analog signals of output, and amplified signal is forwarded to PLC analog module；The PLC analog module is also used to parse
Obtain the detection data of input torque sensor and the torque detection data of output torque sensor.
It should be noted that the CPU of above-mentioned PLC can receive input position sensor or position coder) and it is defeated
The signal of out position sensor (or position coder), then parsing obtains detection data (the i.e. input position for having off position
The detection data of sensor and the position detection data of output position sensor), to be subsequently generated curve data formation technology
Basis；Meanwhile the analog signals of above-mentioned two torque sensor pass through PLC analog module after amplifier amplification
Carry out analytically dependent torque detection data, above-mentioned torque detection data is the base for generating the subsequent curve data in relation to torque information
Plinth.
Motor provided in an embodiment of the present invention, reducer integrated test device have the technical advantage of following aspect:
One, a kind of motor provided by the invention, reducer integrated test device, system architecture is novel in design and closes
Reason；The motor, reducer integrated test device are mainly by motor, input torque sensor, input position sensor, deceleration
This seven modular assemblies of device, output position sensor, output torque sensor, controllable load, further include multiple module support decks
And multiple shaft couplings, the structures such as pedestal and platform are constituted；It will be apparent that above-mentioned motor, input torque sensor, input position pass
Sensor, retarder, output position sensor, output torque sensor, controllable load, module support deck and shaft coupling, pedestal
Connection relationship between the specific structures such as platform, positional relationship and topology layout all have specific design, therefore say this
Invent the motor provided, reducer integrated test device has reasonable in design, perfect in shape and function and the skills such as practical
Art advantage.
Two, a kind of motor provided by the invention, reducer integrated test device are that one kind is versatile, can survey
Try the test platform of Multiple Type motor, retarder indices parameter.Wherein the test parameter of motor include: power, torque,
Revolving speed, efficiency etc., the test parameter of retarder include: transmission accuracy, return difference, detent torque, back clearance, torsion stiffness, transmission effect
Rate etc..
Based on above many significant technical advantages, motor provided by the invention, reducer integrated test device will
Bring good market prospects and economic benefit.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (4)
1. a kind of motor, reducer integrated test device, which is characterized in that including motor (1), input torque sensor (2),
Input position sensor (3), retarder (4), output position sensor (5), output torque sensor (6), controllable load (7) this
Seven modular assemblies, further include multiple module support decks (8) and multiple shaft couplings (9), pedestal (10) and platform (11)；
Each modular assembly connects one to one on a module support deck (8), and the module support deck
Bottom connect with pedestal (10)；The pedestal (10) is fixedly connected on the platform (11)；The retarder (4) is right with it
The module support deck (8) answered is detachably connected；
The motor (1), the input torque sensor (2), the input position sensor (3), the retarder (4), institute
Output position sensor (5), the output torque sensor (6) and the controllable load (7) are stated from the platform (10)
One end is to other end sequence arranged distribution；And the motor (1), the input torque sensor (2), input position sensing
Device (3), the retarder (4), the output position sensor (5), the output torque sensor (6) and described controllable negative
It carries in (7) and is driven between two modular assemblies of arbitrary neighborhood by shaft coupling connection；
The controllable load (7) is that resistive torque is worth controllable load.
2. motor as described in claim 1, reducer integrated test device, which is characterized in that
The shaft coupling (9) is flexible clutch.
3. motor as described in claim 1, reducer integrated test device, which is characterized in that
The platform (11) is cast iron platform.
4. motor as described in claim 1, reducer integrated test device, which is characterized in that
The motor, reducer integrated test device further include control system；The control system is used for controllable load (7)
Resistive torque value controlled, and receive simultaneously input torque sensor (2), input position sensor (3), output position pass
The detection data that sensor (5), output torque sensor (6) are sent.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811182676.1A CN109141534B (en) | 2018-10-11 | 2018-10-11 | Motor and speed reducer integrated testing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811182676.1A CN109141534B (en) | 2018-10-11 | 2018-10-11 | Motor and speed reducer integrated testing device |
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| CN109141534A true CN109141534A (en) | 2019-01-04 |
| CN109141534B CN109141534B (en) | 2024-06-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111256987A (en) * | 2020-03-02 | 2020-06-09 | 南开大学 | Torque calibration mechanism for harmonic reducer |
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| JP2010223769A (en) * | 2009-03-24 | 2010-10-07 | Sinfonia Technology Co Ltd | Testing device of element under test |
| US20150219529A1 (en) * | 2012-07-09 | 2015-08-06 | Meidensha Corporation | Testing system for drivetrain |
| CN102901625A (en) * | 2012-10-11 | 2013-01-30 | 西安交通大学 | System for testing comprehensive performance of reducer for robot joint |
| CN103698127A (en) * | 2013-12-26 | 2014-04-02 | 北京配天大富精密机械有限公司 | Speed reducer testing equipment |
| CN203688221U (en) * | 2013-12-26 | 2014-07-02 | 北京配天大富精密机械有限公司 | Speed reducer testing equipment |
| CN204439348U (en) * | 2015-03-20 | 2015-07-01 | 山东大学 | A kind of wheel box test-bed based on Multi-information acquisition |
| CN206411237U (en) * | 2016-11-14 | 2017-08-15 | 重庆青山工业有限责任公司 | A kind of electric motor of automobile and transmission sensors detection device |
| CN209181818U (en) * | 2018-10-11 | 2019-07-30 | 北京中研华飞科技有限公司 | A kind of motor, reducer integrated test device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111256987A (en) * | 2020-03-02 | 2020-06-09 | 南开大学 | Torque calibration mechanism for harmonic reducer |
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| CN109141534B (en) | 2024-06-14 |
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