CN109134901A - A kind of solid particle matt resin washbasin and its preparation process - Google Patents

A kind of solid particle matt resin washbasin and its preparation process Download PDF

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Publication number
CN109134901A
CN109134901A CN201810672819.0A CN201810672819A CN109134901A CN 109134901 A CN109134901 A CN 109134901A CN 201810672819 A CN201810672819 A CN 201810672819A CN 109134901 A CN109134901 A CN 109134901A
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CN
China
Prior art keywords
washbasin
gel coat
parts
particle
matt
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Pending
Application number
CN201810672819.0A
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Chinese (zh)
Inventor
陈健农
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Hangzhou Fuyang Beautiful Sanitary Ware Co Ltd
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Hangzhou Fuyang Beautiful Sanitary Ware Co Ltd
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Priority to CN201810672819.0A priority Critical patent/CN109134901A/en
Publication of CN109134901A publication Critical patent/CN109134901A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

It include gel coat and washbasin ontology the invention discloses a kind of three-dimensional particle matt resin washbasin and its preparation process, washbasin, gel coat is composed of the following parts by weight: transparent gel coat, and 95-110 parts;Black gel coat, 5-7 parts;Decorate white particle, 5-10 parts;Decoration transparent grain, 8-12 parts;Colorant, 2-4 parts.Sheet when preparation first carries out grinding process to mold, re-coating has multilayer auxiliary agent, then carries out the spraying of gel coat, washbasin pours, be cooled and shaped, dry, cutting, polishing, polishing and etc..Gel coat of the invention is applied directly to the upper surface of washbasin, therefore pass through the cooperation between the gel coat of multiple color, a variety of particles, formation entirety visually more has levels, three-dimensional sense is strong, meanwhile it being carried out under ability processing and the mating reaction of a variety of auxiliary agents to mold, enable to washbasin surface nature matt, uniform and delicate, and washbasin quality is good, hard durable.

Description

A kind of solid particle matt resin washbasin and its preparation process
Technical field
The present invention relates to bathroom facility technologies of preparing, more specifically, it relates to a kind of solid particle matt resin washbasin And its preparation process.
Background technique
Washbasin is one of common sanitary ware in toilet, circulate now on the market by material point have ceramics, glass, resin with And other types, for resin washbasin since manufacturing process requires difficulty lower, finished product is beautiful and generous, and sturdy and durable, is quite consumed Person welcomes.
As disclosed in Chinese patent document that application publication number is CN107805004A a kind of washbasin material prescription and Its production technology, formula includes quartz, glass fibre, thermosetting property unsaturation polymer resin and auxiliary material, so that washbasin product is not It is easily-deformable.
But the washbasin appearance produced in above scheme and on the market is all not much different.Substantially it is By coating one layer of gel coat in the upper surface of washbasin, so that upper surface smooth pieces, the mirror surface after finished product are white bright, i.e. light type face Basin, or make the gel coat in outer layer tarnish by ad hoc approach, surface layer no longer have the effect of strong reflective, i.e. matt shape Washbasin.But whether which kind of washbasin, as application range is more extensive, the aesthetic of people also will appear fatigue, be no longer satisfied with Above two type.
Summary of the invention
In view of the deficienciess of the prior art, the purpose of the present invention one is to provide a kind of three-dimensional particle matt resin face Basin, has reached that intensity is enough and whole facing has relief effect.
To achieve the above object one, the present invention provides the following technical scheme that a kind of solid particle matt resin washbasin, face Basin includes gel coat and washbasin ontology, and gel coat is composed of the following parts by weight: transparent gel coat, and 95-110 parts;Black gel coat, 5-7 parts;Decorate white particle, 5-10 parts;Decoration transparent grain, 8-12 parts;Colorant, 2-4 parts.
Through the above technical solutions, gel coat is applied directly to the upper surface of washbasin, therefore pass through the gel coat of multiple color, more Cooperation between kind particle, formation entirety visually more has levels, three-dimensional sense is strong.Black gel coat is coated on gel coat The pigment of black, and the transparent gel coat of large scale can be then uniformly mixed with black gel coat and particle, light passes through transparent gel coat When, phenomena such as the bending and refraction of generation, it can make one the vivid three-dimensional sense for experiencing surface layer decoration;Likewise, particle point To decorate white particle and decoration transparent grain, strong stereovision equally can be also generated, finally gives whole material by colorant again The unified coloring of material and rendering, so that the surface layer of washbasin is more far away deep on the whole.On the other hand, the white particle of the decoration of addition and Transparent grain is decorated, the effect of corresponding improved strength and reinforcement can be also played to washbasin.
Further preferably, the gel coat is composed of the following parts by weight: transparent gel coat 98-102 parts;Black glue 5-6 parts of clothing;Decorate white particle 6-8 parts;8-10 parts of having transparent decoration particle;3-4 parts of colorant.
Further preferably are as follows: the colorant is blue slurry.
Through the above technical solutions, blue slurry is the pigment type of good properties in colorant, while blue is starched and gel coat After mixing, since blue slurry content is less, bring color change is not too obvious upon mixing, just A kind of light light blue keynote is built, the particulate matter being sporadicly embedded with inside enhances each other's beauty, if bright stars, while washbasin is upper After matt is handled, radiance is containing on surface layer, so that washbasin surface generates far away deep perception, greatly promotes perception matter Amount, gives people a kind of visual enjoyment that low-key atmosphere is containing.
Further preferably are as follows: the white particle of the decoration and having transparent decoration particle are to become after resin and filler are first cured Plate, then the particulate matter that crushing and screening obtains, and white of the decoration is obtained after the coating stock white of particulate matter described in selected part Grain.
Through the above technical solutions, the former material of particle and washbasin former material holding consistency are higher, are conducive to washbasin and are making A variety of materials are bonded to each other in the process, are unlikely to that factors lead to seam occur since shrinkage is inconsistent etc., improve washbasin Globality and stability.
Further preferably are as follows: the grain composition of the white particle of decoration is 20-30 mesh, 30-50 mesh, 50-80 mesh, 80-100 Mesh, and the ratio between parts by weight successively are 1.5-2.2:2-3:2:1, the mesh number of the decoration transparent grain is 40-200 mesh.
Through the above technical solutions, be arranged suitable grain composition can better mix and match, formed multilayer stereo Sense.
The purpose of the present invention two is to provide a kind of production method of above-mentioned three-dimensional particle matt resin washbasin, to realize Above-mentioned purpose two, the present invention provides following technical solution, a kind of preparation process of solid particle matt resin washbasin, including such as Lower step:
S1 cleans mold, carries out grinding process to the backform inner face contacted with the upper surface of the washbasin;
S2 cleans mold, coats release agent to the inner face of entire mold, coats one layer of acetone to bed die again after the completion;
Each component in the gel coat is uniformly mixed and is heated to transparent gel coat and black gel coat is molten state by S3, then will Gel coat is sprayed on the inner face of bed die;
S4, assembly mold simultaneously fasten, and the washbasin raw material of molten state are perfused into mold;
S5, completion carry out cooling treatment after pouring, carry out demoulding after completing cooling;
S6 dries the washbasin of quality qualification after demoulding, is cut, is polished, polishing treatment, then examines and pack, and obtains into Product.
Through the above technical solutions, the method for generalling use washbasin surface matt currently on the market, be generally according to Light method first manufactures washbasin production, then at the enterprising pedestrian's work grinding process in washbasin surface, to reduce washbasin surface Smoothness achievees the effect that matt, and still, due to polishing on finished product, the mark of polishing is obvious, accomplishes that polishing is equal Even consistent difficulty is bigger, generally all time-consuming and laborious, and quality is also difficult to control.
In the present solution, the inner surface for directly contacting mold with the upper surface of washbasin carries out grinding process, so that producing Product at the time of molding i.e. have corresponding matt effect, while be coated with acetone as auxiliary agent, can further generate suction The effect of light assigns the matt effect of washbasin upper surface zero
Further preferably are as follows: when polishing in S1 the inner face of bed die, uniformly carried out along edge to center, persistently polish 800- 1000 turns up to grinding homogeneity on the inner face of bed die.
Through the above technical solutions, whether the face matt effect that the polishing of mold is related to later period production is good, therefore Careful sanding operation must be carried out, after the polishing that 800-1000 turns, can substantially be achieved the effect that required.
Further preferably are as follows: when carrying out release agent coating in the S2, spray 5 times altogether, every minor tick 30min.
Further preferably are as follows: after having coated release agent in S2, re-coating has one layer of demoulding wax layer.
Through the above technical solutions, since mold passes through sanding operation, not smooth, it is therefore desirable to which the de- female wax of re-coating is It smoothly falls off from mold after face can be helped to form.
Further preferably are as follows: when spraying gel coat in S3, coating thickness 1-1.2mm;It is cooling when carrying out cooling treatment in S5 Time is 18-25min.
Through the above technical solutions, gel coat thickness uniformity, is conducive to promote overall aesthetic degree;Cooling time is controlled in 18-25min can well adapt to the material property of washbasin, that is, reach certain hardness, be also easily separated from mold and be unlikely to pair Product causes to damage.
In conclusion addition is a variety of particles filled the invention has the following advantages: changing the single component of gel coat, Entirety is adjusted by colorant again, to assign product good appearance degree;By the application of polishing and auxiliary agent to mold, reach To the effect of product matt, the uniformity and consistency of product matt are improved, reduces difficulty of construction.
Specific embodiment
Below with reference to embodiment, the present invention will be described in detail.
Embodiment 1-7: a kind of solid particle matt resin washbasin, including gel coat and washbasin ontology, the constituent of gel coat As shown in table 1.Wherein, transparent gel coat and black gel coat are purchased from Ya Shilan Co., Ltd of the U.S., and the two ingredient is identical, difference The difference being only that in color.Colorant is blue slurry.It decorates white particle and having transparent decoration particle is that resin and filler first pass through Become plate, then the particulate matter that crushing and screening obtains after solidification, and obtains decorating after selected part particulate matter coating stock white white Particle, and the grain composition of white particle is decorated as 20-30 mesh, 30-50 mesh, 50-80 mesh, 80-100 mesh, and parts by weight successively The ratio between number is 2:2.5:2:1, and the mesh number for decorating transparent grain is 40-200 mesh.
Gel coat each component and correspondence content (g) in 1 embodiment 1-7 of table
Embodiment 8: a kind of solid particle matt resin washbasin, the difference from embodiment 1 is that, decorate each mesh of white particle Mass ratio between number is 1.5:2:2:1.
Embodiment 9, a kind of preparation process of solid particle matt resin washbasin, the former material of washbasin includes gel coat and washbasin Ontology, gel coat are made of transparent gel coat, black gel coat, the white particle of decoration, decoration transparent grain and colorant.Wherein, transparent adhesive tape Clothing and black gel coat are purchased from Ya Shilan Co., Ltd of the U.S., and the two ingredient is identical, distinguish the difference being only that in color.? Toner is blue slurry.It decorates white particle and having transparent decoration particle is that resin and filler are first cured rear as plate, then crush Obtained particulate matter is screened, and obtains decorating white particle after selected part particulate matter coating stock white, and decorate of white particle It is 20-30 mesh, 30-50 mesh, 50-80 mesh, 80-100 mesh that grade, which is matched, and the ratio between parts by weight successively are 2:2.5:2:1, decoration The mesh number of transparent grain is 40-200 mesh.
The steps included are as follows when preparation:
The bed die of mold and backform are separated, and are cleaned by S1, carry out grinding process to the inner face of bed die after the completion of cleaning. When polishing, start along the edge of bed die gradually successively close to central part, whole uniformly force is persistently polishing to 800-1000 Turn until polishing on the inner face of bed die uniform, fine and smooth.
S2 again cleans mold after completing polishing, sprays release agent, spraying to entire mould inside after the completion When, part 5 times progress, every time between be spaced 30min.After the spraying for completing release agent, it is being coated with one layer of acetone on bed die, it is complete It also needs to coat one layer of release wax on bed die at rear, thus conveniently stripped.
It is molten state that each component of S3, gel coat, which stir evenly and are heated to transparent gel coat and black gel coat, then gel coat is sprayed It is applied on the inner face of bed die, the gel coating resin of spraying is with a thickness of 1mm.
Mold is assembled and is fastened in time after the completion of gel coat spraying by S4, then the washbasin ontology of molten state is injected into mold Former material, closing grouting port in time after the completion of slip casting.
S5, after completing slip casting, cooling 20min, after washbasin sheet is body formed, timely demoulding simultaneously takes out molding washbasin.
S6 carries out quality inspection to the preliminary molding washbasin of taking-up, the product of quality inspection qualification is dried, cut, is beaten Mill, polishing treatment, then examine and pack, obtain finished product.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (10)

1. a kind of solid particle matt resin washbasin, including gel coat and washbasin ontology, which is characterized in that the gel coat is by following heavy The group of amount number is grouped as:
Transparent gel coat, 95-110 parts;
Black gel coat, 5-7 parts;
Decorate white particle, 5-10 parts;
Decoration transparent grain, 8-12 parts;
Colorant, 2-4 parts.
2. a kind of three-dimensional particle matt resin washbasin according to claim 1, which is characterized in that the gel coat is by following heavy The group of amount number is grouped as: transparent gel coat 98-102 parts;5-6 parts of black gel coat;Decorate white particle 6-8 parts;Having transparent decoration particle 8-10 parts;3-4 parts of colorant.
3. a kind of three-dimensional particle matt resin washbasin according to claim 1 or 2, which is characterized in that the colorant is Blue slurry.
4. a kind of three-dimensional particle matt resin washbasin according to claim 3, which is characterized in that the white particle of the decoration and Having transparent decoration particle is that resin and filler are first cured becomes plate, then the particulate matter that crushing and screening obtains, and selection portion afterwards The white particle of decoration is obtained after dividing the particulate matter coating stock white.
5. a kind of three-dimensional particle matt resin washbasin according to claim 3, which is characterized in that the white particle of decoration Grain composition is 20-30 mesh, 30-50 mesh, 50-80 mesh, 80-100 mesh, and the ratio between parts by weight successively are 1.5-2.2:2-3: The mesh number of 2:1, the decoration transparent grain are 40-200 mesh.
6. a kind of preparation process of three-dimensional particle matt resin washbasin as described in claim 1, which is characterized in that including as follows Step:
S1 cleans mold, carries out grinding process to the bed die inner face contacted with the upper surface of the washbasin;
S2 cleans mold, coats release agent to the inner face of entire mold, coats one layer of acetone to bed die again after the completion;
Each component in the gel coat is uniformly mixed and is heated to transparent gel coat and black gel coat is molten state by S3, then will Gel coat is sprayed on the inner face of bed die;
S4, assembly mold simultaneously fasten, and the washbasin raw material of molten state are perfused into mold;
S5, completion carry out cooling treatment after pouring, carry out demoulding after completing cooling;
S6 dries the washbasin of quality qualification after demoulding, is cut, is polished, polishing treatment, then examines and pack, and obtains into Product.
7. a kind of preparation process of three-dimensional particle matt resin washbasin according to claim 6, which is characterized in that right in S1 It when the inner face of bed die is polished, is uniformly carried out along edge to center, the 800-1000 that persistently polishes turns until on the inner face of bed die Grinding homogeneity.
8. a kind of preparation process of three-dimensional particle matt resin washbasin according to claim 6, which is characterized in that in S2 into When row release agent coats, spray 5 times altogether, every minor tick 30min.
9. a kind of preparation process of three-dimensional particle matt resin washbasin according to claim 6, which is characterized in that applied in S2 After having covered release agent, re-coating has one layer of demoulding wax layer.
10. a kind of preparation process of three-dimensional particle matt resin washbasin according to claim 6, which is characterized in that in S3 When spraying gel coat, coating thickness 1-1.2mm;In S5 carry out cooling treatment when, cooling time 18-25min.
CN201810672819.0A 2018-06-26 2018-06-26 A kind of solid particle matt resin washbasin and its preparation process Pending CN109134901A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810672819.0A CN109134901A (en) 2018-06-26 2018-06-26 A kind of solid particle matt resin washbasin and its preparation process

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Application Number Priority Date Filing Date Title
CN201810672819.0A CN109134901A (en) 2018-06-26 2018-06-26 A kind of solid particle matt resin washbasin and its preparation process

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CN109134901A true CN109134901A (en) 2019-01-04

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102442031A (en) * 2011-09-19 2012-05-09 安徽金诚汽车科技有限公司 Marble surface imitating glass fiber reinforced plastic product and preparation method thereof
CN103347956A (en) * 2011-02-02 2013-10-09 亚什兰许可和知识产权有限公司 Scratch resistant gelcoat
CN107639717A (en) * 2017-09-26 2018-01-30 佛山市品柏智能科技有限公司 A kind of washbasin production method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103347956A (en) * 2011-02-02 2013-10-09 亚什兰许可和知识产权有限公司 Scratch resistant gelcoat
CN102442031A (en) * 2011-09-19 2012-05-09 安徽金诚汽车科技有限公司 Marble surface imitating glass fiber reinforced plastic product and preparation method thereof
CN107639717A (en) * 2017-09-26 2018-01-30 佛山市品柏智能科技有限公司 A kind of washbasin production method

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Application publication date: 20190104