CN109130682A - A kind of acryl luminescent characters manufacturing process - Google Patents
A kind of acryl luminescent characters manufacturing process Download PDFInfo
- Publication number
- CN109130682A CN109130682A CN201811094477.5A CN201811094477A CN109130682A CN 109130682 A CN109130682 A CN 109130682A CN 201811094477 A CN201811094477 A CN 201811094477A CN 109130682 A CN109130682 A CN 109130682A
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- China
- Prior art keywords
- acryl
- production
- luminescent characters
- manufacturing process
- model type
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/08—Leaded lights
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F13/00—Illuminated signs; Luminous advertising
- G09F13/04—Signs, boards or panels, illuminated from behind the insignia
- G09F13/0413—Frames or casing structures therefor
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of acryl luminescent characters manufacturing process, include the following steps: S1, molding: required model type is first produced with mold materials；S2, multiple mould: after production model type comes out, model type is replicated with the mode of heating plastic sheet；S3, cover half: number of molds is made according to the order demand of client, liquid acryl is then mixed up, pours and be filled on the mold of forming, according to UV lamp, solidify 1 hour, so that it may modulus；S4, assembling: the production each size of product is unified standard, direct over-assemble line production；S5, installation: cleaning mounting surface, it loads onto word chute panel and estimates effect, compared with prior art, beneficial effects of the present invention: structure of the invention is scientific and reasonable, safe and convenient to use: production efficiency is fast: the present invention is that the forming of liquid acryl is poured by mold, and speed of production is 10 times of traditional handicraft, reduces a large amount of artificial wastes, at low cost, product-forming does not have limitation.
Description
Technical field
The present invention relates to manufacturing process technology field, specially a kind of acryl luminescent characters manufacturing process.
Background technique
The shortcomings that existing traditional handicraft is to be realized by CNC engraving machine to the processing of acrylic plate, traditional technique is such as
Under:
1, processing efficiency is slow, and the average daily yield 50-80 set of a machine, processing cost is high, 100,000 people of investment of a machine
Coin, the processing cost of a hour is in 30 yuan/hour；
2, waste of material is big: traditional handicraft is to carry out carving shape to acrylic plate by CNC engraving machine to complete the process, and only takes and makes
The material of type, other mosts are as waste disposal, the cost and height of this material, the cost of waste material are grafted product
On, this is the reason of traditional product price remains high；
3, traditional handicraft has certain limitation in figure forming, he makees to connect less than whole to the pattern that lines intersect more
It connects, segment processing can only be made, connectivity cannot be achieved in this cutter in equipment, determines the coherent of figure；
4, size of the traditional handicraft in each single-item can not do complete unity size, and product is carved by CNC and produced, because
There can be the difference of certain size for the different people operation of machine and the unstable product for causing each batch；
5, traditional handicraft production when knife mark can be generated on product surface, this knife mark will through later its polishing process,
Increase cost of labor, produces low efficiency in batches.
Summary of the invention
The present invention provides a kind of acryl luminescent characters manufacturing process, can effectively solve mentioned above in the background art ask
Topic.
To achieve the above object, the invention provides the following technical scheme: a kind of acryl luminescent characters manufacturing process, including such as
Lower step:
S1, molding: required model type is first produced with mold materials；
S2, multiple mould: after production model type comes out, model type is replicated with the mode of heating plastic sheet；
S3, cover half: number of molds is made according to the order demand of client, liquid acryl is then mixed up, pours and be filled in forming
Mold on, according to UV lamp, solidify 1 hour, so that it may modulus；
S4, assembling: the production each size of product is unified standard, direct over-assemble line production；
S5, installation: cleaning mounting surface loads onto word chute panel and estimates effect.
According to the above technical scheme, in the step S1 during Mold Making design and fabrication, acrylic euphotic cover
Vertical height of the plate from LED module should be greater than 5CM, be less than 18CM, to avoid existing in lid surface generation hot spot phenomenon or brightness
As；The light transmittance and astigmatism of acrylic board different materials have a significant impact to height and uniformity, should be noted selection.
According to the above technical scheme, the step S1 molding time is 3 hours.
According to the above technical scheme, the acryl luminescent characters back side produced in the step S4 is equipped with magnetite, and at
The acryl luminescent characters of product are connected with each other by conducting wire, and pay attention to the voltage of LED module and the voltage consistency of Switching Power Supply.
According to the above technical scheme, in the step S5 when waterproof series outdoor application, channel letter must carry out waterproof measure,
Operating temperature: -40 DEG C to 80 DEG C；Working relative humidity: 75% to 90%.
Compared with prior art, beneficial effects of the present invention: structure of the invention is scientific and reasonable, safe and convenient to use:
1, production efficiency is fast: the present invention is that the forming of liquid acryl is poured by mold, and speed of production is traditional handicraft
10 times, reduce a large amount of artificial wastes.
2, at low cost: the present invention is to pour acryl glue according to the route of figure by die forming, and material is not present
Waste, it is high in machining efficiency, greatly reduce cost of labor, do not need to buy expensive machinery equipment to produce, Mold Making at
This is low, and speed is fast.
3, product-forming does not have limitation: the figure of any intention can be completed by this technique, and there is no lines not
On, the broken string of three vents, lines are more perfect.
4, the uniformity of single product: in the same production, mold is to form a unified one, and the product produced is all
It is a specification, tolerance is small, year-on-year traditional handicraft more standard.
5, surface is round and smooth does not have knife mark: the product surface of forming is round and smooth not to have knife mark, needs not move through any working process, saves
It is about a large amount of artificial.
6, figure diversification: the production of mold is simple, at low cost, keeps product-forming diversified, is made into individual character
DIY, all common figures, the different sizes of English alphabet large batch of can be inventory, client can oneself DIY go out very
Personnalité background light.
7, easy for installation: a product only has a power supply line to come out, magnetic mounting means, as long as taking product
It is easily installed to the position that you want, as long as product is lifted down when unwanted.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is flow diagram of the invention.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
Embodiment 1: as shown in Figure 1, present invention offer technical solution, a kind of acryl luminescent characters manufacturing process, including such as
Lower step:
S1, molding: required model type is first produced with mold materials；
S2, multiple mould: after production model type comes out, model type is replicated with the mode of heating plastic sheet；
S3, cover half: number of molds is made according to the order demand of client, liquid acryl is then mixed up, pours and be filled in forming
Mold on, according to UV lamp, solidify 1 hour, so that it may modulus；
S4, assembling: the production each size of product is unified standard, direct over-assemble line production；
S5, installation: cleaning mounting surface loads onto word chute panel and estimates effect.
According to the above technical scheme, in the step S1 during Mold Making design and fabrication, acrylic euphotic cover
Vertical height of the plate from LED module should be greater than 5CM, be less than 18CM, to avoid existing in lid surface generation hot spot phenomenon or brightness
As；The light transmittance and astigmatism of acrylic board different materials have a significant impact to height and uniformity, should be noted selection.
According to the above technical scheme, the step S1 molding time is 3 hours.
According to the above technical scheme, the acryl luminescent characters back side produced in the step S4 is equipped with magnetite, and at
The acryl luminescent characters of product are connected with each other by conducting wire, and pay attention to the voltage of LED module and the voltage consistency of Switching Power Supply.
According to the above technical scheme, in the step S5 when waterproof series outdoor application, channel letter must carry out waterproof measure,
Operating temperature: 20 DEG C；Working relative humidity: 75%.
Embodiment 2: as shown in Figure 1, present invention offer technical solution, a kind of acryl luminescent characters manufacturing process, including such as
Lower step:
S1, molding: required model type is first produced with mold materials；
S2, multiple mould: after production model type comes out, model type is replicated with the mode of heating plastic sheet；
S3, cover half: number of molds is made according to the order demand of client, liquid acryl is then mixed up, pours and be filled in forming
Mold on, according to UV lamp, solidify 2 hours, so that it may modulus；
S4, assembling: the production each size of product is unified standard, direct over-assemble line production；
S5, installation: cleaning mounting surface loads onto word chute panel and estimates effect.
According to the above technical scheme, in the step S1 during Mold Making design and fabrication, acrylic euphotic cover
Vertical height of the plate from LED module should be greater than 5CM, be less than 18CM, to avoid existing in lid surface generation hot spot phenomenon or brightness
As；The light transmittance and astigmatism of acrylic board different materials have a significant impact to height and uniformity, should be noted selection.
According to the above technical scheme, the step S1 molding time is 2 hours.
According to the above technical scheme, the acryl luminescent characters back side produced in the step S4 is equipped with magnetite, and at
The acryl luminescent characters of product are connected with each other by conducting wire, and pay attention to the voltage of LED module and the voltage consistency of Switching Power Supply.
According to the above technical scheme, in the step S5 when waterproof series outdoor application, channel letter must carry out waterproof measure,
Operating temperature: 40 DEG C；Working relative humidity: 85%.
Embodiment 3: as shown in Figure 1, present invention offer technical solution, a kind of acryl luminescent characters manufacturing process, including such as
Lower step:
S1, molding: required model type is first produced with mold materials；
S2, multiple mould: after production model type comes out, model type is replicated with the mode of heating plastic sheet；
S3, cover half: number of molds is made according to the order demand of client, liquid acryl is then mixed up, pours and be filled in forming
Mold on, according to UV lamp, solidify 1 hour, so that it may modulus；
S4, assembling: the production each size of product is unified standard, direct over-assemble line production；
S5, installation: cleaning mounting surface loads onto word chute panel and estimates effect.
According to the above technical scheme, in the step S1 during Mold Making design and fabrication, acrylic euphotic cover
Vertical height of the plate from LED module should be greater than 5CM, be less than 18CM, to avoid existing in lid surface generation hot spot phenomenon or brightness
As；The light transmittance and astigmatism of acrylic board different materials have a significant impact to height and uniformity, should be noted selection.
According to the above technical scheme, the step S1 molding time is 3 hours.
According to the above technical scheme, the acryl luminescent characters back side produced in the step S4 is equipped with magnetite, and at
The acryl luminescent characters of product are connected with each other by conducting wire, and pay attention to the voltage of LED module and the voltage consistency of Switching Power Supply.
According to the above technical scheme, in the step S5 when waterproof series outdoor application, channel letter must carry out waterproof measure,
Operating temperature: 80 DEG C；Working relative humidity: 90%.
The acrylic luminescent characters that the present invention is prepared according to embodiment 1-3 detect, as a result such as table 1,
1 testing result of table
| Inspection project | Embodiment 1 | Embodiment 2 | Embodiment 3 |
| Surface lubricity | Smoothly | Portion has water chestnut | It is smoother |
| Flintiness | It is hard | It is harder | It is harder |
| Translucency | By force | In | In |
Compared with prior art, beneficial effects of the present invention: structure of the invention is scientific and reasonable, safe and convenient to use:
1, production efficiency is fast: the present invention is that the forming of liquid acryl is poured by mold, and speed of production is traditional handicraft
10 times, reduce a large amount of artificial wastes.
2, at low cost: the present invention is to pour acryl glue according to the route of figure by die forming, and material is not present
Waste, it is high in machining efficiency, greatly reduce cost of labor, do not need to buy expensive machinery equipment to produce, Mold Making at
This is low, and speed is fast.
3, product-forming does not have limitation: the figure of any intention can be completed by this technique, and there is no lines not
On, the broken string of three vents, lines are more perfect.
4, the uniformity of single product: in the same production, mold is to form a unified one, and the product produced is all
It is a specification, tolerance is small, year-on-year traditional handicraft more standard.
5, surface is round and smooth does not have knife mark: the product surface of forming is round and smooth not to have knife mark, needs not move through any working process, saves
It is about a large amount of artificial.
6, figure diversification: the production of mold is simple, at low cost, keeps product-forming diversified, is made into individual character
DIY, all common figures, the different sizes of English alphabet large batch of can be inventory, client can oneself DIY go out very
Personnalité background light.
7, easy for installation: a product only has a power supply line to come out, magnetic mounting means, as long as taking product
It is easily installed to the position that you want, as long as product is lifted down when unwanted.
Finally, it should be noted that being not intended to restrict the invention the foregoing is merely preferred embodiment of the invention, to the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in guarantor of the invention
Within the scope of shield.
Claims (5)
1. a kind of acryl luminescent characters manufacturing process, characterized by the following steps:
S1, molding: required model type is first produced with mold materials；
S2, multiple mould: after production model type comes out, model type is replicated with the mode of heating plastic sheet；
S3, cover half: number of molds is made according to the order demand of client, liquid acryl is then mixed up, pours the mould for being filled in forming
On tool, according to UV lamp, solidify 1 hour, so that it may modulus；
S4, assembling: the production each size of product is unified standard, direct over-assemble line production；
S5, installation: cleaning mounting surface loads onto word chute panel and estimates effect.
2. a kind of acryl luminescent characters manufacturing process according to claim 1, which is characterized in that in mould in the step S1
During tool production design and fabrication, vertical height of the acrylic euphotic cover plate from LED module should be greater than 5CM, be less than 18CM, with
It avoids generating hot spot phenomenon or brightness phenomenon in lid surface；The light transmittances of acrylic board different materials and astigmatism to height and
Uniformity has a significant impact, and should be noted selection.
3. a kind of acryl luminescent characters manufacturing process according to claim 1, which is characterized in that when the step S1 molding
Between be 3 hours.
4. a kind of acryl luminescent characters manufacturing process according to claim 1, which is characterized in that produced in the step S4
The acryl luminescent characters back side out is equipped with magnetite, and the acryl luminescent characters of finished product are connected with each other by conducting wire, and are paid attention to
The voltage of LED module and the voltage consistency of Switching Power Supply.
5. a kind of acryl luminescent characters manufacturing process according to claim 1, which is characterized in that waterproof in the step S5
When serial outdoor application, channel letter must carry out waterproof measure, operating temperature: -40 DEG C to 80 DEG C；Working relative humidity: 75% to 90%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811094477.5A CN109130682A (en) | 2018-09-19 | 2018-09-19 | A kind of acryl luminescent characters manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811094477.5A CN109130682A (en) | 2018-09-19 | 2018-09-19 | A kind of acryl luminescent characters manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109130682A true CN109130682A (en) | 2019-01-04 |
Family
ID=64815169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811094477.5A Pending CN109130682A (en) | 2018-09-19 | 2018-09-19 | A kind of acryl luminescent characters manufacturing process |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110164335A (en) * | 2019-06-14 | 2019-08-23 | 东莞市艾肯实业发展有限公司 | A kind of super word technique of 3D printing |
| CN110239243A (en) * | 2019-07-12 | 2019-09-17 | 四川金时科技股份有限公司 | A kind of production technology of photoetching glass duplicate film image |
| CN110561666A (en) * | 2019-09-05 | 2019-12-13 | 陈辰 | method for making hard acrylic neon lamp by one-step forming process |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005131891A (en) * | 2003-10-29 | 2005-05-26 | Seven Corporation:Kk | Decorative material and illumination device |
| CN101154327A (en) * | 2006-09-26 | 2008-04-02 | 徐州市美灵广告有限公司 | Manufacturing method for advertisement character or graphic pattern of acrylic |
| CN104072960A (en) * | 2013-03-29 | 2014-10-01 | 杨长军 | Environment-friendly resin craftwork and manufacturing method thereof |
-
2018
- 2018-09-19 CN CN201811094477.5A patent/CN109130682A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005131891A (en) * | 2003-10-29 | 2005-05-26 | Seven Corporation:Kk | Decorative material and illumination device |
| CN101154327A (en) * | 2006-09-26 | 2008-04-02 | 徐州市美灵广告有限公司 | Manufacturing method for advertisement character or graphic pattern of acrylic |
| CN104072960A (en) * | 2013-03-29 | 2014-10-01 | 杨长军 | Environment-friendly resin craftwork and manufacturing method thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110164335A (en) * | 2019-06-14 | 2019-08-23 | 东莞市艾肯实业发展有限公司 | A kind of super word technique of 3D printing |
| CN110239243A (en) * | 2019-07-12 | 2019-09-17 | 四川金时科技股份有限公司 | A kind of production technology of photoetching glass duplicate film image |
| CN110561666A (en) * | 2019-09-05 | 2019-12-13 | 陈辰 | method for making hard acrylic neon lamp by one-step forming process |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190104 |