CN109129834A - A kind of moveable Ceramic Tiles compacting unit of lower mold assemblies and drawing method - Google Patents
A kind of moveable Ceramic Tiles compacting unit of lower mold assemblies and drawing method Download PDFInfo
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- CN109129834A CN109129834A CN201710507211.8A CN201710507211A CN109129834A CN 109129834 A CN109129834 A CN 109129834A CN 201710507211 A CN201710507211 A CN 201710507211A CN 109129834 A CN109129834 A CN 109129834A
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- China
- Prior art keywords
- lower mold
- press
- mold assemblies
- component
- cloth
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A kind of moveable Ceramic Tiles compacting unit of lower mold assemblies, comprising: press, distribution device, front and back station base and conveying appliance of unburned brick；The press includes press mainboard, column, press pedestal, upper beam, upper die component, lower mold assemblies and lower die moving assembly, the lower mold assemblies at least one group；The lower die moving assembly is arranged on the press mainboard and the front and back station base；The lower mold assemblies are mounted on the lower die moving assembly, allow to move between the press mainboard and the front and back station base.The Ceramic Tiles of the present embodiment suppress unit, before the adobe suppressed is sent to distribution device in such a way that lower mold assemblies are mobile, adobe is moved on conveying appliance of unburned brick by distribution device again, this method produces big specification adobe, can reduce press design difficulty and cost；Rubber mat or flat belt participation adobe compacting are avoided simultaneously, are moved situations such as brick component can be according to the specification of adobe, are flexibly selected and push away brick or suction brick mode.
Description
Technical field
The present invention relates to a kind of ceramic tile production unit and production method more particularly to a kind of Ceramic Tiles compacting unit and pressures
Method processed.
Background technique
Referring to Fig. 1, its structural schematic diagram for a kind of ceramic press of the prior art.After truck 61 is connected to press 62
Ceramic powder is arranged in the feeding grid of truck 61 by face, feeding system, and feeding grid is pushed forward, and is suppressed in last round of process
Good adobe is pushed on pipeline 63, while among the lower mode cavity of the powder filling press 62 in feeding grid, then being sent
Expect that grid retreats, ceramic powder rearranges in feeding grid, and press 62 suppresses the powder in lower mode cavity, compacting
The adobe suppressed is ejected and then is retracted by lower mode cavity afterwards, and feeding grid is pushed forward again, repeats next round process.
In design intercolumniation, (intercolumniation of press refers to along perpendicular on the direction for sending brick direction ceramic press, press
The distance between left and right pillar) it is an important parameter for influencing its frame strength and rigidity, intercolumniation increases, and press is set
Meter difficulty will greatly increase, in the case where big intercolumniation, in order to guarantee that its strength and stiffness, press necessarily increase upper beam
With the height of pedestal, which adds the weight of press and manufacturing costs, so can preferentially examine when designing big specification press
Consider and use small intercolumniation as far as possible, it is contemplated that this point is more preferably designed as sending brick direction to reduce the intercolumniation of press
It is identical as the length direction of adobe.Cloth is carried out along the length direction of adobe and pushes away brick, this mode and the width along adobe
The mode that direction push away brick is compared, and the thrust for pushing away brick is suitable, but less with the contact area of adobe, and pressure is larger, and
It is longer to push away brick stroke, be easy to cause brickbat, especially for big specification adobe, brickbat risk is bigger.Second, by adobe from
It being transferred on pipeline at mold, the shifting brick mode of common use pushes away brick and inhales two kinds of brick, in this ceramic press,
Feeding grid, which must be put in, carries out shifting brick between the upper and lower mould of press, since the space in press between upper and lower mould is limited, not
In the case where increasing press size, it is difficult to which installation is with vacuum evacuation device and the suction brick device of sucker on feeding grid, usually
Push plate is installed only with the top of feeding grid, the mode for directly carrying out pushing away brick with push plate is pushed away when producing big specification adobe
Brick mode is easy to damage adobe, reduces the quality of production.
Referring to Fig. 2, its structural schematic diagram for another ceramic press of the prior art.Truck 71 is by ceramic powder cloth
It sets on the rubber mat 72 of a self-loopa, rubber mat 72 is used as powder carrier, is moved to transmission device 73 and completes to press in press 74
System, rubber mat 72 takes adobe out of after compacting.Alternatively, it is also possible to not use rubber mat, transmission device and rubber mat are integrated into flat belt
Transmission, ceramic powder are directly arranged on flat belt, and adobe compacting is directly completed on flat belt.
The compacting of this mode due to not using the shifting brick mode for pushing away brick, but uses rubber mat or flat belt by adobe
It takes out of, reduces the risk of brickbat, original intention is to design to carry out big specification adobe compacting, but this mode is scarce
Point is that rubber mat or belt participate in the pressing process of adobe, bears the green brick forming pressure of superelevation, rubber mat or flat belt pole
Easy to damage, service life is extremely low, and needs to prepare a large amount of accessories and replaced at any time, replaces time and effort consuming, high production cost.
Furthermore this compacting unit is bulky, and structure is complicated, and space occupied is big.
Summary of the invention
Based on this, the object of the present invention is to provide a kind of production costs, and lower mold assemblies low, that brickbat risk is small are removable
Ceramic Tiles suppress unit.
The technical scheme adopted by the invention is that:
A kind of moveable Ceramic Tiles of lower mold assemblies suppress unit, comprising: press, distribution device, front and back station base and
Conveying appliance of unburned brick；
The front and back station base at least one, the front and back station direction along the press is fixed on the press
Side；
The press includes that column, press mainboard, press pedestal, upper beam, upper die component, lower mold assemblies and lower die are mobile
Component, the lower mold assemblies at least one group；The press mainboard is fixed on the press pedestal, and the upper beam passes through
The column is fixed on the surface of the press pedestal；The lower die moving assembly is arranged in the press mainboard and institute
It states on the station base of front and back；The lower mold assemblies are mounted on the lower die moving assembly, are allowed to before the press
Afterwards station direction, move between the press mainboard and the front and back station base；The lower mold assemblies include ejection
Plate, the ejector plate can move up and down in lower mold assemblies；The upper die component can be mounted on the upper beam up or down
Place, and be located at right above the press mainboard and above the lower mold assemblies；
The distribution device at least one, the side of the front and back station base is fixed on along cloth direction, it is described
Cloth direction is vertical with the front and back station direction of the press；The distribution device includes that cloth rack and cloth move tile assembly,
The cloth moves tile assembly and can move between the front and back station base and the cloth rack along cloth direction；The cloth
Material moves tile assembly and includes cloth component and move brick component, and the shifting brick component is to push away brick component or suction brick component；
The conveying appliance of unburned brick is fixed on the side of the front and back station base, makes the distribution device, front and back station
Base, conveying appliance of unburned brick are set gradually.
The Ceramic Tiles of the present embodiment suppress unit, and the adobe suppressed is sent to cloth in such a way that lower mold assemblies are mobile
Before device, then by distribution device adobe is moved on conveying appliance of unburned brick, this method avoid joined using rubber mat or flat belt
It is suppressed with adobe, a large amount of losses of production component is avoided in such a way that the mobile substitution rubber mat of lower mold assemblies or flat belt are mobile；
In addition, due to adobe from lower mold assemblies be transferred to conveying appliance of unburned brick process be not press inner space (i.e. upper mold group
Inner space between part and press mainboard) it carries out, but having moved away inside press by lower mold assemblies, in press
Situations such as exterior space is shifted, therefore the shifting brick component of distribution device can be according to the specification of adobe flexibly selects and pushes away brick
Mode or suction brick mode can be used if small dimension adobe and push away brick mode, if big specification adobe, then can be used and inhale brick side
Formula.
Further, the lower mold assemblies include lower mold core, and the length direction of the lower mold core is along the front and back of the press
The setting of station direction.
Further, there are two the front and back station bases, respectively the first station base and second station base, point
It is not fixed on the two sides of the press；
The lower die moving assembly is arranged along the front and back station direction of the press in the first station base, press
On mainboard, second station base；
The lower mold assemblies have two groups, and respectively the first lower mold assemblies and the second lower mold assemblies are arranged at the lower die
It on moving assembly, move first lower mold assemblies can between the first station base and press mainboard, described second
Lower mold assemblies can move between the press mainboard and second station base；
There are two the distribution devices, respectively the first distribution device and the second distribution device, is separately fixed at described
The side of first station base and second station base；
The conveying appliance of unburned brick includes the first pipeline and the second pipeline, is separately positioned on first station machine
The side of seat and second station base.
This scheme uses two groups of lower mold assemblies, while one group of lower mold assemblies is suppressed in press, another group
Lower mold assemblies carry out moving on the station base of front and back the cloth of brick and next round, are distinguished by lower die moving assembly lower mold assemblies
Between the first station base and press mainboard and press mainboard is shifted with second station base, and a wheel compacting is completed
Afterwards, next round compacting can be carried out, cloth moves brick and compacting and can carry out simultaneously, and press is able to carry out continuous compacting, using one
Platform press can accelerate speed of production, avoid the adobe compacting of conventional method and move the defect that brick cloth successively executes, energy
It is enough effectively to save compacting time, the bottleneck that traditional adobe pressing speed is limited to cloth system is eliminated, can substantially be mentioned
Rise ceramic tile production efficiency.
Further, also fixed ejection driving device on the front and back station base, the lower mold assemblies further include it is framed,
Lower mold core and lower die holder, the lower die moving assembly includes lower mould bottom plate and lower die driving device；The lower die driving device drives
The lower mould bottom plate is moved, move it can between the press mainboard and the front and back station base；The framed fixation
In the lower mould bottom plate, it is equipped with cavity among it；The lower mould bottom plate is equipped with ejection hole, and the ejector plate is mounted on institute
It states in lower mould bottom plate, the ejection driving device may pass through the ejection hole, and the ejector plate is driven to move up and down；It is described to push away
Pushing up driving device can be by the ejector plate under including ejection driving device and mode locking driving device, the ejection driving device
Up ejection, the mode locking driving device can retract from top to bottom the ejector plate；The lower die holder is fixed on the ejection
On plate, the lower mold core is fixed on the lower die holder, and can move up and down in the framed cavity.
Further, the cloth component includes cloth actuating device, cloth grille plate, and the cloth actuating device can drive
The cloth grille plate is moved to move horizontally on the front and back station base；The shifting brick component is to push away brick component, described to push away brick
Component is brick pushing plate, is fixed on the front end of the cloth grille plate；Or the shifting brick component is to inhale brick component, the suction brick
Component includes mounting rack, sucker and vacuum suction component, and the mounting rack is fixed on the front end of the cloth grille plate, described
Sucker is mounted on the mounting rack bottom surface, and the mounting rack is equipped with venthole, and one end of the venthole is connected to sucker,
The other end and the vacuum suction members.
Further, first distribution device and second distribution device are located at the front and back station direction of the press
The same side, first pipeline and the second pipeline are respectively positioned on the other side in the front and back station direction of the press；It is described
First pipeline is parallel with second pipeline, and the conveying appliance of unburned brick further includes third pipeline, first conveying
Line and the second pipeline are connect with third pipeline respectively；The press further includes upper mold driving part, the upper mold of the press
Component includes that dynamic beam, magnetic plate and upper mold core, the dynamic beam can be mounted on institute by the upper mold driving part up or down
It states at upper beam, the magnetic plate is fixed below the dynamic beam, and the upper mold core is fixed on the bottom surface of the magnetic plate, and
With the lower mold core face.
A kind of moveable Ceramic Tiles drawing method of lower mold assemblies, comprising the following steps:
Step S1: after filling ceramic powder in the cloth component in distribution device, the cloth component is along cloth side
It is stretched out to out of distribution device, and is moved to the top of front and back station base, cloth component control ceramic powder falls into front and back work
In lower mold assemblies on the base of position；
Step S2: lower mold assemblies are driven by the lower die moving assembly being arranged on the station base of front and back, before press
Station direction afterwards is moved in the pressing station of press, and the front and back station direction of the press and cloth direction are perpendicular；Pressure
The upper die component of machine declines, and the ceramic powder in lower mold assemblies is compressed to adobe, and upper die component rises after compacting；Together
When, cloth component is retreated to distribution device, fills ceramic powder into cloth component again；
Step S3: lower die moving assembly control lower mold assemblies are moved to front and back station base from the pressing station of press
On, the ejector plate of lower mold assemblies ejects the adobe suppressed upwards；Cloth component in distribution device stretches out, cloth component
Front end shifting tile assembly is installed, it is described to move the adobe that tile assembly suppress and be moved to adobe conveying dress from lower mold assemblies
It sets, then the ejection sheet reset of lower mold assemblies, shape forming cavity in lower mold assemblies, cloth component control ceramic powder is fallen into down
The type of membrane module is intracavitary；
Step S4: lower mold assemblies are re-moved to the pressing station of press, repeat next round compacting.
Further, ceramic powder or the length direction of adobe are arranged along the front and back station direction of press, with cloth direction
It is perpendicular.
Further, the front and back station base includes the first station base and second station base, the lower mold assemblies
Including the first lower mold assemblies and the second lower mold assemblies, the distribution device includes the first distribution device and the second distribution device, institute
Stating conveying appliance of unburned brick includes the first pipeline and the second pipeline, step S1-S4 specifically:
Step S1: ceramic powder is filled into the cloth component in the first distribution device, the cloth component is along cloth
Direction is stretched out out of distribution device, and is moved to the top of the first station base, and cloth component control ceramic powder falls into first
In the first lower mold assemblies on station base；Meanwhile the upper die component decline of press, by the in the pressing station of press
Ceramic powder in two lower mold assemblies is compressed to adobe, and upper die component rises after compacting；
Step S2: lower die moving assembly drives the second lower mold assemblies to be moved to the second work along the front and back station direction of press
On the base of position, while the first lower mold assemblies being driven to be moved in the pressing station of press along the front and back station direction of press；So
The upper die component decline of press afterwards, is compressed to adobe, upper die component after compacting for the ceramic powder in the first lower mold assemblies
Rise；Meanwhile first the cloth component of distribution device retreat to the first distribution device, pottery is filled into cloth component again
The ejector plate of ceramic powder, the second lower mold assemblies up ejects the adobe suppressed, and the cloth component of the second distribution device is stretched
Out, the adobe suppressed is moved on the second conveying appliance of unburned brick by the shifting tile assembly of front end from the second lower mold assemblies, so
The ejection sheet reset of second lower mold assemblies afterwards, shape forming cavity in the second lower mold assemblies, the cloth component control of the second distribution device
The type that ceramic powder falls into the second lower mold assemblies is intracavitary；
Step S3: lower die moving assembly drives the first lower mold assemblies to be moved to the first station base from the pressing station of press
On, while driving the second lower mold assemblies out of, second station base is moved to press pressing station；First lower mold assemblies push away
Top plate ejects the adobe suppressed upwards, and the cloth component in the first distribution device stretches out, and the shifting tile assembly of front end will press
The adobe made is moved on the first pipeline from the first lower mold assemblies, then the ejection sheet reset of the first lower mold assemblies, the
Shape forming cavity in one lower mold assemblies, the cloth component control ceramic powder of the first distribution device fall into the type of the first lower mold assemblies
It is intracavitary；The upper die component decline of press simultaneously, by the ceramic powder pressure in the second lower mold assemblies in the pressing station of press
It is made as adobe, upper die component rises after compacting；Meanwhile second distribution device cloth component retreat to the second cloth fill
In setting, ceramic powder is filled into cloth component again；
Step S4: lower die moving assembly drives the second lower mold assemblies to be moved to the second work along the front and back station direction of press
On the base of position, while the first lower mold assemblies being driven to be moved in the pressing station of press along the front and back station direction of press, weight
Multiple next round compacting.
Further, the concrete mode for moving the mobile adobe suppressed of brick component is to push away brick or suction brick, the shifting brick
Component pushes adobe to conveying appliance of unburned brick from front and back station machine seat or the shifting brick component uses vacuum suction component by brick
Base picks up, then adobe is moved to above conveying appliance of unburned brick above the station machine seat of front and back, and adobe is then placed on adobe
In conveying device；First pipeline is parallel with second pipeline, and the conveying appliance of unburned brick further includes third conveying
Line, the adobe suppressed are moved on third pipeline from the first pipeline and the second pipeline respectively.
In order to better understand and implement, the invention will now be described in detail with reference to the accompanying drawings.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of ceramic press of the prior art；
Fig. 2 is the structural schematic diagram of another ceramic press of the prior art；
Fig. 3 is that the Ceramic Tiles of the embodiment of the present invention one suppress one of the top view of unit；
Fig. 4 A is the partial sectional view of the press of the embodiment of the present invention one, and Fig. 4 B is the partial enlarged view of Fig. 4 A；
Fig. 5 is that the Ceramic Tiles of the embodiment of the present invention one suppress the two of the top view of unit；
Fig. 6 (including Fig. 6 A, 6B, 6C, 6D, 6E, 6F) is the process of the Ceramic Tiles drawing method of the embodiment of the present invention one
Figure；
Fig. 7 is that the Ceramic Tiles of the embodiment of the present invention two suppress one of the top view of unit；
Fig. 8 is the schematic diagram of the suction brick component of the embodiment of the present invention two；
Fig. 9 is that the Ceramic Tiles of the embodiment of the present invention two suppress the two of the top view of unit.
Specific embodiment
Embodiment one
Referring to Fig. 3, its top view for suppressing unit for the Ceramic Tiles of the embodiment of the present invention one.The embodiment of the present invention
One Ceramic Tiles suppress unit, including press 2, distribution device 3, front and back station base 1 and conveying appliance of unburned brick 4.
The front and back station base 1 has one, and the front and back station direction along the press is fixed on the one of the press 2
Side.When the front and back station direction of press is suppressed, ceramic powder 51 enters the side of pressing station 81 from previous station
To, or the adobe 52 that suppresses enters the direction of latter station, the i.e. shifting of ceramic powder 51 or adobe 52 from pressing station 81
Brick direction, specifically in the present embodiment, the two directions on the same line, direction, that is, press front and back where the straight line
Station direction is shown as the direction B-B in figure.Ejection driving device is installed on the front and back station base, including ejection is driven
Dynamic device and mode locking driving device, specially ejection cylinder and Mode-locking oil cylinder.In the present embodiment, Mode-locking oil cylinder is equipped with one,
Its center for being located at front and back station base there are four ejection cylinder is set, is arranged around the Mode-locking oil cylinder.In other implementations
In mode, the quantity and position of ejection cylinder and Mode-locking oil cylinder also can according to need specific setting or ejection driving device
It may be provided on lower mold assemblies or lower die moving assembly, and move with it and move.
Referring to Fig. 4, its partial sectional view for the direction A-A of the press of the embodiment of the present invention one, wherein 4B is 4A
Partial enlarged view.The press 2 includes column 25, press pedestal 28, press mainboard 21, upper beam 27, upper mold driving portion
Part, hydraulic system, electric control system, upper die component, lower mold assemblies 23 and lower die moving assembly, the upper mold driving part
Specially master cylinder component 26, hydraulic system and electric control system are mobile with upper mold driving part, lower mold assemblies, lower die respectively
Component connection, the lower mold assemblies 23 have one group.The press mainboard 21 is fixed on press pedestal 28, and upper beam 27 passes through
Column 25 is fixed on the top of press pedestal 28, and master cylinder component 26 is fixed below upper beam.The lower die moving assembly is set
It sets on the press mainboard 21 and the front and back station base 1；The lower mold assemblies are mounted on the lower die moving assembly
On, allow to the front and back station direction along the press, between the press mainboard 21 and the front and back station base 1
It is mobile.The upper die component is mounted on right above the press mainboard 21 by described, and is located at 23 top of lower mold assemblies,
It can be moved up and down with the main piston of master cylinder component 26.Specifically, the lower mold assemblies 23 include framed 231, lower mold core
232, lower die holder 233 and ejector plate 234, the lower die moving assembly include lower mould bottom plate 241 and lower die driving device；It is described
Lower die driving device drives the lower mould bottom plate 241, make its can the press mainboard 21 and the front and back station base 1 it
Between move；Described framed 231 fix in its described lower mould bottom plate 241, are equipped with cavity among it；It is set in the lower mould bottom plate 241
There is ejection hole 2411, the ejector plate 234 is mounted in the lower mould bottom plate 241, and the ejection on the front and back working stand is driven
Dynamic device may pass through the ejection hole 2411, and the ejector plate 234 is driven to move up and down；The ejection driving device can be by institute
Ejector plate ejection from the bottom up is stated, the mode locking driving device can retract from top to bottom the ejector plate；The lower die holder 233
It is fixed on the ejector plate 234, the lower mold core 232 is absorbed and fixed on the lower die holder 233, and can be described framed
It is moved up and down in 231 cavity, when ejector plate 234 declines, lower mold core 232 and framed 231 forms drag chamber, works as ejection
When plate 234 rises, the 52 ejection type chamber of adobe that can will be suppressed in drag chamber.In the present embodiment, the length of lower mold core 232
It spends direction and (and the other component of lower mold assemblies 23 also accordingly changes) is set along the front and back station direction of press, make ceramic powder
Material 51 or the length direction of adobe 52 and the front and back station direction of press are identical, to reduce the intercolumniation of press.The press
Upper die component includes that dynamic beam 221, magnetic plate 222 and upper mold core 223, the main piston of the dynamic beam 221 and master cylinder component are fixed,
It is driven and is moved up and down by the main piston of the master cylinder component, the magnetic plate 222 is fixed on 221 lower section of dynamic beam, described
Upper mold core 223 is fixed on the bottom surface of the magnetic plate 222, and with 232 face of lower mold core.
The distribution device 3 has one, and the side of the front and back station base 1, the cloth are fixed on along cloth direction
Expect that direction is vertical with the front and back station direction of the press, the direction A-A is shown as in Fig. 3, the direction is also to move brick direction；
The distribution device 3 includes cloth rack and cloth moves tile assembly, and the cloth moves tile assembly can be along cloth direction before described
It is moved between station base 1 and the cloth rack afterwards；It includes cloth component and shifting brick component, institute that the cloth, which moves tile assembly,
Stating and moving brick component is to push away brick component or suction brick component.The cloth component includes cloth actuating device, cloth grille plate 31, institute
Stating cloth actuating device can drive the cloth grille plate 31 to move horizontally on the front and back station base 1；In the present embodiment
In, the shifting brick component is specially to push away brick component, and the brick component that pushes away is brick pushing plate 32, is fixed on the cloth grille plate
31 front end.
The conveying appliance of unburned brick 4 is fixed on the side of the front and back station base, makes the distribution device 3, front and back work
Position base 1, conveying appliance of unburned brick 4 are successively arranged along same straight line.
Further, the lower mould bottom plate 241 of the lower die moving assembly can realize movement by modes such as setting guide rails,
The lower die driving device, ejection driving device, cloth actuating device can be cylinder, hydraulic cylinder or motor equal power device.
The conveying appliance of unburned brick 4 can be rolling platform transmission device or belt drive unit equipped with multiple roll shafts.
The present embodiment also provides a kind of Ceramic Tiles drawing method, comprising the following steps:
Step S11: after filling ceramic powder 51 into the cloth component in distribution device 3, the cloth component is along cloth
Material direction is stretched out out of distribution device 3, and is moved to the top of front and back station base 1, and cloth component control ceramic powder 51 is fallen
Enter in the lower mold assemblies 23 on front and back station base 1, the position of lower mold assemblies 23 is refering to Fig. 3.
Step S21: lower mold assemblies 23 are driven by the lower die moving assembly being arranged on front and back station base 1, along press
Front and back station direction, be moved in the pressing station 81 of press, specific location sees Fig. 5；Under the upper die component of press
Drop, is compressed to adobe 52 for the ceramic powder 51 in lower mold assemblies 23, and upper die component 23 rises after compacting；Meanwhile cloth
Component is retreated to distribution device 3, fills ceramic powder 51 into cloth component again；
Step S31: referring to Fig. 6, lower die moving assembly control lower mold assemblies 23 are moved from the pressing station 81 of press
To front and back station base 1, the piston of the ejection cylinder on the front and back station base is passed through in the lower mould bottom plate 241
Ejection hole 2411 is ejected the adobe 52 suppressed by ejector plate 234 upwards；Cloth grille plate 31 in distribution device 3 is stretched
Out, the front end of cloth grille plate 31 is equipped with brick pushing plate 32, and brick pushing plate 32 pushes away the adobe 52 suppressed from lower mold assemblies 23
To conveying appliance of unburned brick 4, then the piston of the Mode-locking oil cylinder on the front and back station base passes through the lower mould bottom plate 241
On ejection hole 2411, by 234 locking of ejector plate and pull down reset, shape forming cavity in lower mold assemblies 23, cloth grille plate 31 control
The type that potting ceramic powder 51 falls into lower mold assemblies 23 is intracavitary；
Step S41: lower mold assemblies 23 are re-moved to the pressing station 81 of press, repeat next round compacting.
The Ceramic Tiles compacting unit and drawing method of the present embodiment will suppress in such a way that lower mold assemblies are mobile
Before adobe is sent to distribution device, then by distribution device adobe is moved on conveying appliance of unburned brick, this method avoid use glue
Pad or flat belt participate in adobe compacting, avoid production department in such a way that the mobile substitution rubber mat of lower mold assemblies or flat belt are mobile
A large amount of losses of part；In addition, due to adobe from lower mold assemblies be transferred to conveying appliance of unburned brick process not in the inside of press
Space (inner space i.e. between upper die component and press mainboard) carries out, but has moved away press by lower mold assemblies
Inside is shifted in the exterior space of press, therefore the shifting brick component of distribution device can be according to feelings such as the specifications of adobe
Condition, flexibly selecting to push away brick mode or inhale brick mode can be used if small dimension adobe and push away brick mode, if big specification adobe,
It then can be used and inhale brick mode；Further, the length direction of lower mold core (and corresponding component of lower mold assemblies) is before press
The setting of station direction namely ceramic powder or the length direction of adobe are arranged along the front and back station direction of press afterwards, namely along brick
The length direction of base is suppressed, and the intercolumniation of press can be reduced.Small intercolumniation advantageously reduces press key part
Stress, thus can realize the light-weight design of ceramic press, component weight and volume can substantially reduce, and substantially reduce press
Design difficulty and manufacturing cost avoid press upper beam or the excessive Cracking Failure of pedestal stress.And it is carried out in distribution device
When moving brick, the length direction of adobe is vertical with cloth direction (namely moving brick direction), i.e., adobe is using the side for laterally moving brick
Formula can reduce the shifting brick distance (being transferred to the distance of conveying appliance of unburned brick from lower mold assemblies) of adobe in this way, reduce brickbat wind
Danger, according to brick mode is pushed away, can also reduce pressure when pushing away brick, relative to vertically brick is pushed away, also be greatly lowered brickbat risk.
Embodiment two
Referring to Fig. 7, its top view for suppressing unit for the Ceramic Tiles of the embodiment of the present invention two.The embodiment of the present invention
Two Ceramic Tiles suppress unit, roughly the same with embodiment one, the difference is that there are two the front and back station bases, institute
Stating lower mold assemblies has two groups, and there are two the distribution devices, and the conveying appliance of unburned brick includes the first pipeline 401 and second
Pipeline 402, the shifting brick component are to inhale brick component.
Specifically, there are two the front and back station bases, respectively the first station base 101 and second station base 102,
Its two sides for being separately fixed at the press.The lower die moving assembly exists along the front and back station direction setting of the press
The first station base 101, press mainboard, on second station base 102.The lower mold assemblies have two groups, respectively first
Lower mold assemblies 2301 and the second lower mold assemblies 2302, are arranged on the lower die moving assembly, make first lower mold assemblies
2301 can move between the first station base and press mainboard, and second lower mold assemblies 2302 can be in the press
It is moved between mainboard and second station base.There are two the distribution devices, respectively the first distribution device 301 and the second cloth
Expect device 302, is separately fixed at the side of the first station base 101 and second station base 102.The adobe is defeated
Sending device includes the first pipeline 401 and the second pipeline 402, is separately positioned on the first station base and the second work
The side of position base.First distribution device 301, the first station base 101, the first pipeline 401 are successively set along same straight line
It sets, the second distribution device 302, second station base 102, the second pipeline 402 are successively arranged along same straight line.Further,
First distribution device 301 and second distribution device 302 are located at the same side in the front and back station direction of the press,
First pipeline 401 and the second pipeline 402 are respectively positioned on the other side in the front and back station direction of the press；Described
One pipeline 401 is parallel with second pipeline 402, and the conveying appliance of unburned brick further includes third pipeline 403, described
First pipeline 401 and the second pipeline 402 are connect with third pipeline 403 respectively.
In addition, referring to Fig. 8, the suction brick component includes mounting rack 321, sucker 322 and vacuum suction component, the peace
321 front ends for being fixed on the cloth grille plate are shelved, the sucker 322 is settable multiple, is mounted on the mounting rack 321
Bottom surface, the mounting rack 321 are equipped with venthole 3211, and one end of the venthole 3211 is connected to sucker 322, the other end
With the vacuum suction members.It can also be used in the present embodiment and push away brick mode.
The present embodiment also provides a kind of Ceramic Tiles drawing method, comprising the following steps:
Step S12: referring to Fig. 7, ceramic powder is filled into the cloth grille plate in the first distribution device 301, it is described
Cloth grille plate is stretched out out of distribution device along cloth direction, and is moved to the top of the first station base 101, cloth lattice
Screen control ceramic powder is fallen into the first lower mold assemblies 2301 on the first station base 101；Meanwhile the upper mold group of press
Part decline, is compressed to adobe for the ceramic powder in the second lower mold assemblies 2302 in the pressing station of press, compacting finishes
Upper die component rises afterwards.
Step S22: referring to Fig. 9, lower die moving assembly drives the second lower mold assemblies 2302 along the front and back station of press
Direction is moved on second station base 102, while the first lower mold assemblies 2301 being driven to move along the front and back station direction of press
It moves to the pressing station of press；Then the upper die component decline of press, by the ceramic powder pressure in the first lower mold assemblies 2301
It is made as adobe, upper die component rises after compacting；Meanwhile first the cloth component of distribution device 301 retreat to the first cloth
In device 301, ceramic powder is filled into cloth component again, the ejector plate of the second lower mold assemblies 2302 is by ejection cylinder
Driving, the adobe suppressed is up ejected, and the cloth grille plate of the second distribution device 302 stretches out, the shifting tile assembly of front end
The adobe suppressed is moved on the second conveying appliance of unburned brick from the second lower mold assemblies 2302, specifically, the shifting brick portion
Part is picked up adobe using vacuum suction component, then that adobe is moved to the second adobe above the second front and back station base is defeated
It send above device, then adobe is placed on the second conveying appliance of unburned brick.Then the ejector plate of the second lower mold assemblies 2302 by
Mode-locking oil cylinder drives and resets, shape forming cavity in the second lower mold assemblies 2302, the cloth grille plate control of the second distribution device 302
The type that potting ceramic powder falls into the second lower mold assemblies 2302 is intracavitary.
Step S32: referring to Fig. 7, lower die moving assembly drives the first lower mold assemblies 2301 to be displaced from the presser of press
It moves to the first station base 101, while the second lower mold assemblies 2302 being driven to be moved to press from second station base 102
In pressing station；The ejector plate of first lower mold assemblies 2301 is ejected the adobe suppressed by the driving of ejection cylinder upwards,
Cloth grille plate in first distribution device 301 stretches out, and the suction tile assembly of front end is by the adobe suppressed from the first lower die group
It is moved at part 2301 on first pipeline 401, then the ejector plate of the first lower mold assemblies 2301 is driven by Mode-locking oil cylinder and answered
, the cloth component control ceramic powder of shape forming cavity in the first lower mold assemblies 2301, the first distribution device 301 falls into first
The type of lower mold assemblies 2301 is intracavitary；The upper die component decline of press simultaneously, by the second lower die group in the pressing station of press
Ceramic powder in part 2302 is compressed to adobe, and upper die component rises after compacting；Meanwhile second distribution device 302 cloth
Material component is retreated to the second distribution device 302, fills ceramic powder into cloth component again.
Step S42: referring to Fig. 9, lower die moving assembly drives the second lower mold assemblies 2302 along the front and back station of press
Direction is moved on second station base 102, while the first lower mold assemblies 2301 being driven to move along the front and back station direction of press
It moves to the pressing station of press, repeats next round compacting.The adobe suppressed is defeated from the first pipeline 401 and second respectively
It is moved in line sending 402 on third pipeline 403.
The Ceramic Tiles compacting unit and drawing method of the present embodiment use two groups of lower die groups compared to embodiment one
Part, while one group of lower mold assemblies is suppressed in press, another group of lower mold assemblies carry out shifting brick on the station base of front and back
With the cloth of next round, by lower die moving assembly to lower mold assemblies respectively between the first station base and press mainboard, and
Press mainboard is shifted with second station base, after the completion of a wheel compacting, can carry out next round compacting, cloth move brick with
Compacting can carry out simultaneously, and press is able to carry out continuous compacting, can effectively improve adobe pressure time using a press, avoid
The adobe compacting of conventional method and the defect that brick cloth successively executes is moved, can effectively save compacting time, eliminate
The bottleneck that traditional adobe pressing speed is limited to cloth system, can be substantially improved ceramic tile production efficiency.Brick is pushed away in conjunction with lateral
Or it after inhaling the shifting brick mode of brick, especially suitable for big specification, the production of thin sheet ceramic tile, can be advised greatly with the completion of efficient stable
The continuous production of lattice, thin sheet ceramic tile.
In other embodiments, the quantity of lower mold assemblies is not limited to two groups, can be two to six groups, lower mold assemblies
Endless form can be straight reciprocating motion or shuttling movement.Such as station base in front and back more than two is fixed on along straight line
The two sides of press, lower die moving assembly drive multiple lower mold assemblies between each front and back station base and press pressing station
It is mobile, the endless form of belt-like wheel can be used.Station base in front and back more than two can also be arranged as a circumferential cycle
Production line, lower die moving assembly moves on the production line of circumferential cycle, and multiple lower mold assemblies is driven to carry out circumferential cycle fortune
It is dynamic, carry out press process.Other implementations such as manipulator can also be used in cloth component and shifting brick component.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention
Protect range.
Claims (10)
1. a kind of moveable Ceramic Tiles of lower mold assemblies suppress unit characterized by comprising press, distribution device, front and back work
Position base and conveying appliance of unburned brick；
The front and back station base at least one, the front and back station direction along the press is fixed on the one of the press
Side；
The press includes the mobile group of column, press mainboard, press pedestal, upper beam, upper die component, lower mold assemblies and lower die
Part, the lower mold assemblies at least one group；The press mainboard is fixed on the press pedestal, and the upper beam passes through described
Column is fixed on the surface of the press pedestal；The lower die moving assembly is arranged in the press mainboard and the front and back
On station base；The lower mold assemblies are mounted on the lower die moving assembly, allow to the front and back station along the press
Direction is moved between the press mainboard and the front and back station base；The lower mold assemblies include ejector plate, described to push away
Top plate can move up and down in lower mold assemblies；The upper die component can be mounted on up or down at the upper beam, and be located at
Right above the press mainboard and above the lower mold assemblies；
The distribution device at least one, the side of the front and back station base, the cloth are fixed on along cloth direction
Direction is vertical with the front and back station direction of the press；The distribution device includes cloth rack and cloth moves tile assembly, described
Cloth moves tile assembly and can move between the front and back station base and the cloth rack along cloth direction；The cloth moves brick
Component includes cloth component and moves brick component, and the shifting brick component is to push away brick component or suction brick component；
The conveying appliance of unburned brick is fixed on the side of the front and back station base, make the distribution device, front and back station base,
Conveying appliance of unburned brick is set gradually.
2. the moveable Ceramic Tiles of lower mold assemblies according to claim 1 suppress unit, it is characterised in that: the lower die group
Part includes lower mold core, and the length direction of the lower mold core is arranged along the front and back station direction of the press.
3. the moveable Ceramic Tiles of lower mold assemblies according to claim 1 suppress unit, it is characterised in that:
There are two the front and back station bases, respectively the first station base and second station base, is separately fixed at described
The two sides of press；
The lower die moving assembly is arranged along the front and back station direction of the press in the first station base, press master
On plate, second station base；
The lower mold assemblies have two groups, and it is mobile to be arranged at the lower die for respectively the first lower mold assemblies and the second lower mold assemblies
On component, it move first lower mold assemblies can between the first station base and press mainboard, second lower die
Component can move between the press mainboard and second station base；
There are two the distribution devices, and respectively the first distribution device and the second distribution device are separately fixed at described first
The side of station base and second station base；
The conveying appliance of unburned brick include the first pipeline and the second pipeline, be separately positioned on the first station base and
The side of second station base.
4. the moveable Ceramic Tiles of lower mold assemblies according to any one of claim 1 to 3 suppress unit, feature exists
In:
Also fixed ejection driving device, the lower mold assemblies further include framed, lower mold core and lower die on the front and back station base
Seat, the lower die moving assembly includes lower mould bottom plate and lower die driving device；The lower die driving device drives the lower die bottom
Plate move it can between the press mainboard and the front and back station base；It is described framed to be fixed on the lower die bottom
On plate, it is equipped with cavity among it；The lower mould bottom plate is equipped with ejection hole, and the ejector plate is mounted in the lower mould bottom plate,
The ejection driving device may pass through the ejection hole, and the ejector plate is driven to move up and down；The ejection driving device includes
It ejects driving device and mode locking driving device, the ejection driving device can be by ejector plate ejection from the bottom up, the lock
Mould driving device can retract from top to bottom the ejector plate；The lower die holder is fixed on the ejector plate, the lower mold core
It fixes on the lower die holder, and can be moved up and down in the framed cavity.
5. the moveable Ceramic Tiles of lower mold assemblies according to any one of claim 1 to 3 suppress unit, feature exists
In:
The cloth component includes cloth actuating device, cloth grille plate, and the cloth actuating device can drive the cloth lattice
Screen moves horizontally on the front and back station base；The shifting brick component is to push away brick component, and the brick component that pushes away is brick pushing plate,
Its front end for being fixed on the cloth grille plate；Or the shifting brick component be inhale brick component, the suction brick component include mounting rack,
Sucker and vacuum suction component, the mounting rack are fixed on the front end of the cloth grille plate, and the sucker is mounted on the peace
Bottom surface is shelved, the mounting rack is equipped with venthole, and one end of the venthole is connected to sucker, and the other end and the vacuum are taken out
Gas members.
6. the moveable Ceramic Tiles of lower mold assemblies according to claim 3 suppress unit, it is characterised in that: first cloth
Material device and second distribution device are located at the same side in the front and back station direction of the press, first pipeline and the
Two pipelines are respectively positioned on the other side in the front and back station direction of the press；First pipeline and second pipeline are flat
Row, the conveying appliance of unburned brick further includes third pipeline, and first pipeline and the second pipeline are conveyed with third respectively
Line connection；The press further includes upper mold driving part, and the upper die component of the press includes moving beam, magnetic plate and upper mold core,
The dynamic beam can be mounted on up or down at the upper beam by the upper mold driving part, and the magnetic plate is fixed on institute
State below beam, the upper mold core is fixed on the bottom surface of the magnetic plate, and with the lower mold core face.
7. a kind of moveable Ceramic Tiles drawing method of lower mold assemblies, which comprises the following steps:
Step S1: in the cloth component in distribution device fill ceramic powder after, the cloth component along cloth direction from
It is stretched out in distribution device, and is moved to the top of front and back station base, cloth component control ceramic powder falls into front and back station machine
In lower mold assemblies on seat；
Step S2: lower mold assemblies are driven by the lower die moving assembly being arranged on the station base of front and back, along the front and back work of press
Position direction, is moved in the pressing station of press, the front and back station direction of the press and cloth direction are perpendicular；Press it is upper
Membrane module decline, is compressed to adobe for the ceramic powder in lower mold assemblies, and upper die component rises after compacting；Meanwhile cloth
Component is retreated to distribution device, fills ceramic powder into cloth component again；
Step S3: lower die moving assembly control lower mold assemblies are moved on the station base of front and back from the pressing station of press, under
The ejector plate of membrane module ejects the adobe suppressed upwards；Cloth component in distribution device stretches out, the front end of cloth component
Shifting tile assembly is installed, the adobe that the shifting tile assembly will suppress is moved on conveying appliance of unburned brick from lower mold assemblies, so
The ejection sheet reset of lower mold assemblies afterwards, shape forming cavity in lower mold assemblies, cloth component control ceramic powder fall into lower mold assemblies
Type is intracavitary；
Step S4: lower mold assemblies are re-moved to the pressing station of press, repeat next round compacting.
8. the moveable Ceramic Tiles drawing method of lower mold assemblies according to claim 7, it is characterised in that: ceramic powder or
The length direction of adobe is arranged along the front and back station direction of press, perpendicular with cloth direction.
9. the moveable Ceramic Tiles drawing method of lower mold assemblies according to claim 7, it is characterised in that: the front and back work
Position base includes the first station base and second station base, and the lower mold assemblies include the first lower mold assemblies and the second lower die group
Part, the distribution device include the first distribution device and the second distribution device, and the conveying appliance of unburned brick includes the first pipeline
With the second pipeline, step S1-S4 specifically:
Step S1: ceramic powder is filled into the cloth component in the first distribution device, the cloth component is along cloth direction
It is stretched out out of distribution device, and is moved to the top of the first station base, cloth component control ceramic powder falls into the first station
In the first lower mold assemblies on base；Meanwhile the upper die component decline of press, by the second lower die in the pressing station of press
Ceramic powder in component is compressed to adobe, and upper die component rises after compacting；
Step S2: lower die moving assembly drives the second lower mold assemblies to be moved to second station machine along the front and back station direction of press
On seat, while the first lower mold assemblies being driven to be moved in the pressing station of press along the front and back station direction of press；Then it presses
The upper die component of machine declines, and the ceramic powder in the first lower mold assemblies is compressed to adobe, and upper die component rises after compacting；
Meanwhile first the cloth component of distribution device retreat to the first distribution device, fill ceramic powder into cloth component again,
The ejector plate of second lower mold assemblies up ejects the adobe suppressed, and the cloth component of the second distribution device stretches out, front end
Shifting tile assembly the adobe suppressed is moved on the second conveying appliance of unburned brick from the second lower mold assemblies, then the second lower die
The cloth component control ceramic powder of the ejection sheet reset of component, shape forming cavity in the second lower mold assemblies, the second distribution device is fallen
The type for entering the second lower mold assemblies is intracavitary；
Step S3: lower die moving assembly drives the first lower mold assemblies to be moved on the first station base from the pressing station of press,
Drive the second lower mold assemblies out of, second station base is moved to press pressing station simultaneously；The ejector plate of first lower mold assemblies
The adobe suppressed is ejected upwards, the cloth component in the first distribution device stretches out, and the shifting tile assembly of front end will suppress
Adobe be moved to from the first lower mold assemblies on the first pipeline, the then ejection sheet reset of the first lower mold assemblies, under first
Shape forming cavity in membrane module, the type that the cloth component control ceramic powder of the first distribution device falls into the first lower mold assemblies are intracavitary；
The upper die component decline of press simultaneously, is compressed to brick for the ceramic powder in the second lower mold assemblies in the pressing station of press
Base, upper die component rises after compacting；Meanwhile second the cloth component of distribution device retreat to the second distribution device, weight
Newly ceramic powder is filled into cloth component；
Step S4: lower die moving assembly drives the second lower mold assemblies to be moved to second station machine along the front and back station direction of press
On seat, while the first lower mold assemblies being driven to be moved in the pressing station of press along the front and back station direction of press, under repeating
One wheel compacting.
10. the moveable Ceramic Tiles drawing method of lower mold assemblies according to claim 9, it is characterised in that: the shifting brick
The concrete mode of the mobile adobe suppressed of component is to push away brick or inhale brick, and the shifting brick component pushes away adobe from front and back station machine seat
Adobe is picked up using vacuum suction component to conveying appliance of unburned brick or the shifting brick component, then by adobe from front and back station machine
Seat top is moved to above conveying appliance of unburned brick, and then adobe is placed on conveying appliance of unburned brick；First pipeline with
Second pipeline is parallel, and the conveying appliance of unburned brick further includes third pipeline, and the adobe suppressed is defeated from first respectively
It is moved on third pipeline on line sending and the second pipeline.
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| CN201710507211.8A CN109129834A (en) | 2017-06-28 | 2017-06-28 | A kind of moveable Ceramic Tiles compacting unit of lower mold assemblies and drawing method |
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| CN201710507211.8A CN109129834A (en) | 2017-06-28 | 2017-06-28 | A kind of moveable Ceramic Tiles compacting unit of lower mold assemblies and drawing method |
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| CN110549472A (en) * | 2019-10-14 | 2019-12-10 | 安徽兰兮工程技术开发有限公司 | Die replacing device |
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