CN109128456A - Limit electrode dryer of uncapping - Google Patents
Limit electrode dryer of uncapping Download PDFInfo
- Publication number
- CN109128456A CN109128456A CN201811028526.5A CN201811028526A CN109128456A CN 109128456 A CN109128456 A CN 109128456A CN 201811028526 A CN201811028526 A CN 201811028526A CN 109128456 A CN109128456 A CN 109128456A
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- China
- Prior art keywords
- canister portion
- switch
- coil
- welding rod
- electrode dryer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H3/00—Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Resistance Welding (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to welding auxiliary equipment fields, more particularly to a kind of limitation is uncapped electrode dryer, including the first canister portion, second canister portion and switch lid mechanism, first canister portion side is hinged by the first articulation piece with the second canister portion side, switching lid mechanism includes coil, iron core, close lid spring and switch cover switch, coil and iron core are separately mounted to the second canister portion and the first canister portion close to the side of the first articulation piece, iron core is magnetic material, iron core is when coil obtains electric close to coil, and it is closed lid spring in coil losing electricity to act on far from coil, electric and power loss is obtained by switch cover switch control coil, realize the opening and closing of electrode dryer.The present invention is according to whether connect electricity to limit uncapping for electrode dryer, switch lid mechanism can realize the automatically opening and closing of electrode dryer.
Description
Technical field
The present invention relates to welding auxiliary equipment fields more particularly to a kind of limitation to uncap electrode dryer.
Background technique
Welding rod often makes processing performance degenerate because of the moisture absorption, causes electric arc shakiness, increase of splashing, and be easy to produce gas
The defects of hole, crackle.Therefore, welding rod uses preceding necessary strict drying.150-200 DEG C of drying temperature of general acidic electrode, when
Between 1 hour;350-400 DEG C of the drying temperature of basic electrode, time 1-2 hour are placed on 120-150 DEG C of welding rod heat preservation after drying
It is on-demand in cylinder.
Electrode dryer refers to that during welding, the tool of simultaneously heating and thermal insulation is saved to used welding rod by welder.Add
Hot device is using the secondary voltage of arc welder as power supply, and temperature controllable.This electrode dryer is easy to use, easy to carry.
Low-hydrogen electrode is more needed to be equipped with heat-preservation cylinder progress weld job.
Existing electrode dryer connects electricity and heating system, can heat to heat-preservation cylinder.Existing electrode dryer lacks
Point is to connect that electric hand is dynamic to carry out, if it is unknown to connect electricity, leans on personnel's consciousness;Heating effect is unknown after connecing electricity, is sentenced by experience
It is disconnected;Manual switch lid, if close lid conveniently and take how many electrode unknowable every time, lean on personnel's consciousness.
Summary of the invention
The technical problem to be solved in the present invention is that: provide a kind of according to whether connecing electricity to limit the welding rod uncapped heat preservation
Cylinder.
The technical solution adopted by the present invention to solve the technical problems is:
It is a kind of to limit electrode dryer of uncapping, including the first canister portion, the second canister portion and switch lid mechanism, the first canister portion side
Hinged by the first articulation piece with the second canister portion side, switch lid mechanism includes that coil, iron core, pass lid spring and switch cover are opened
It closing, coil and iron core are separately mounted to the second canister portion and the first canister portion close to the side of the first articulation piece, and iron core is magnetic material,
Iron core is acted on through closing lid spring far from coil when coil obtains electric close to coil, and in coil losing electricity, is opened by switch cover
Close control coil obtains electric and power loss, realizes the opening and closing of electrode dryer.
Further, lid spring is closed to be set on iron core.
Further, the second canister portion is cylinder, and the first canister portion is the cover for being mounted on cylinder top, and coil is mounted on second
Close to the side of the first articulation piece, iron core is articulated with the first canister portion and is located above coil canister portion.
Further, switch cover switch is button switch, remote control switch and/or close switch.
It further, further include temperature sensor and heating controller, temperature sensor detects the temperature in electrode dryer
Degree, and heating controller is sent the signal to, the temperature that heating controller will test is protected compared with preset temperature value, and in welding rod
When temperature in warm cylinder is less than preset temperature value, control coil is in power failure state always.
Further, welding rod number detection device is mounted in the second canister portion, and welding rod number detection device includes the detection of welding rod number
Sensor, computing module and receiving end, welding rod number detection sensor are weighing sensor and/or magnetic flux transducer, welding rod number
The data that detection sensor will test are sent to computing module, and computing module is by the welding rod number of taking-up and welding rod number valve preset value
Compare, and when the welding rod number of taking-up is greater than welding rod number preset value, control coil is in power failure state always.
Further, computing module calculates the welding rod number of taking-up and sends the signal to receiving end.
Further, the second canister portion includes outer cylinder and the inner cylinder for being placed in outer barrel, weighing sensor be mounted on outer cylinder and
Between inner cylinder, weighing sensor, computing module and receiving end are sequentially connected, and weighing sensor sends out the quality testing value sensed
It send to computing module, computing module calculates the difference that quality testing value changes every time, and the difference and welding rod weight are compared
Welding rod is relatively calculated and takes out number, and is sent to receiving end.
Further, magnetic flux transducer is mounted on the second canister portion top, magnetic flux transducer, computing module and receiving end
It is sequentially connected, the magnetic flux detection values sensed are sent to computing module by magnetic flux transducer, and computing module examines magnetic flux
Measured value is compared with total magnetic flux is calculated welding rod taking-up number, and is sent to receiving end.
It further, further include locking switch and switch cover detection device, the first canister portion other side and the second canister portion are another
Side is connected by locking switch, and switch cover detection device is closed time control lockmaking switch for locking in the first canister portion and the second canister portion lid and opened.
Further, the first canister portion other side is connect with the second canister portion other side by locking switch, and locking switch includes
Convex block, lock and sliding block, convex block and lock are separately mounted in the first canister portion and the second canister portion, and lock is cut with scissors by the second articulation piece
Be connected to the second canister portion lateral wall, lock is divided into the interconnecting piece close to convex block and the movable part far from convex block, interconnecting piece be equipped with
The chimeric notch of convex block, sliding block are moveable between the second canister portion and movable part, limit convex block and notch is detached from, to realize weldering
Heat-preservation cylinder it is locked.
It further, further include switch cover detection device, switch cover detection device is closed in the first canister portion and the second canister portion lid
When, control driving device driving slide block movement is between the second canister portion and movable part.
Further, driving device includes driving motor, gear reducer structure, turning wheel and stirs nose bar, driving motor, deceleration
Mechanism, turning wheel are sequentially connected, and stir nose bar and turning wheel is fixed and the two eccentric setting, stir nose bar one end insertion sliding block
On stir slot, the cunning that sliding block sets the second canister portion lateral wall is intracavitary, by the cooperation stirred nose bar He stir slot, by turning wheel
Rotary motion is converted into sliding block along the linear slide of sliding chamber longitudinal direction.
Further, the length along sliding chamber transverse direction for stirring slot is more than or equal to the rotating diameter for stirring nose bar.
Further, reset spring is equipped between the second canister portion and interconnecting piece.
Further, switch cover detection device includes the first test section being separately mounted in the first canister portion and the second canister portion
Part and the second detection part, the first detection part and the second detection part are corresponding, and switch cover detection device will test signal hair
It send to detection controller, after detection controller will test signal compared with threshold values, sends what electrode dryer had been opened/has been turned off
Status signal is to receiving end.
Further, switch cover detection device further includes current detection means, and the first detection part is to be located at the first canister portion
On the first electrical contact, the second detection part is the second electrical contact being located in the second canister portion, the first electrical contact and the second electricity touching
Head is formed into a loop, current detection means is located at back by wire connecting power when the first electrical contact and second electrical contact contact
With the current strength in measure loop in road, and detection controller is sent the signal to, the electric current that detection controller will test is strong
Degree is compared with current threshold, and when the current strength of detection is lower than current threshold, detection controller sends electrode dryer and beaten
The status signal opened is to receiving end;When the current strength of detection is higher than current threshold, detection controller sends electrode dryer
The status signal being turned off is to receiving end.
Further, switch cover detection device further includes current detection means, and the first detection part is to be located at the first canister portion
On magnet, the second detection part is the tongue tube being located in the second canister portion, when magnet and tongue tube close to when be formed into a loop,
Current detection means is set in the loop with the current strength in measure loop, and sends the signal to detection controller, detection control
The current strength that device processed will test, when the current strength of detection is lower than current threshold, detects controller compared with current threshold
The status signal opened of electrode dryer is sent to receiving end;When the current strength of detection is higher than current threshold, detection control
Device processed sends status signal that electrode dryer is turned off to receiving end.
Further, switch cover detection device further includes Magnetic Sensor, and the first detection part is to be located in the first canister portion
Magnetic contact, the second detection part are the magnet being located in the second canister portion, when magnetic contact and magnet contact, are existed in magnetic contact
Magnetic flux, Magnetic Sensor are connect with magnetic contact with the magnetic flux in detection magnetic contact, and send the signal to detection controller, inspection
The magnetic flux that survey controller will test is compared with magnetic flux threshold values, when the magnetic flux of detection is lower than magnetic flux threshold values, detection control
Device processed sends status signal that electrode dryer has been opened to receiving end;When the magnetic flux of detection is higher than magnetic flux threshold values, inspection
It surveys controller and sends the status signal that is turned off of electrode dryer to receiving end.
Further, the first detection part is the light source being located in the first canister portion, and the second detection part is to be located at second
The light intensity signal of optical sensor in portion, the detection light that the light source that optical sensor will test issues is sent to detection controller,
The light intensity that detection controller will test is compared with intensity threshold value, and when the light intensity of detection is lower than intensity threshold value, detection controller will
The status signal opened of electrode dryer is sent to receiving end;When the intensity threshold value of detection is higher than intensity threshold value, detection control
Device processed sends state seat number that electrode dryer is turned off to receiving end.
The beneficial effects of the present invention are:
The present invention is according to whether connect electricity to limit uncapping for electrode dryer.Switch lid mechanism can realize that welding rod is protected
The automatically opening and closing of warm cylinder.Welding rod number detection device detects the taking-up number of welding rod, and sends data to receiving end, it is ensured that
The staff of receiving end grasps remaining welding rod number in electrode dryer in real time, while taking out number in welding rod and being greater than welding rod
Limitation is uncapped when preset value (being defaulted as 1).Locking switch locked electrode dryer when cover and cylinder cover close.Switch cover detection
Device can detect the switch cover state of electrode dryer, and send the signal to receiving end, while lock is controlled in the case where closing cover shape state
Switch for locking locks electrode dryer.Temperature sensor can perceive the temperature in electrode dryer, and be controlled by heating controller
Primary heater and secondary heater work, maintain in the second canister portion temperature within the scope of 120-150 DEG C always.Receiving end is hand
Machine, remote server or display screen of the second canister portion lateral wall etc., the number etc. that the temperature in the second canister portion, welding rod can be taken out
Data intuitively show that convenient for being ready in advance for staff, while heating controller is less than in the temperature of detection
Limitation is uncapped when preset temperature value.
Detailed description of the invention
Fig. 1 shows the structural schematic diagram of (locking switch is in the open state) when electrode dryer is opened;
Fig. 2 shows the structural schematic diagrams of (locking switch is in close state) when electrode dryer closing;
Fig. 3 shows the structural schematic diagram of driving device;
Fig. 4 shows the scheme of installation of outer cylinder and inner cylinder;
Fig. 5 shows distribution schematic diagram of the weighing sensor on electrode dryer;
Fig. 6 shows structural schematic diagram when the sleeping dual purpose electrode heat-preservation cylinder of another embodiment neutrality is opened;
Fig. 7 shows structural schematic diagram when the sleeping dual purpose electrode heat-preservation cylinder of another embodiment neutrality is closed;
Fig. 8 show in another embodiment distribution schematic diagram of the weighing sensor on horizontal-vertical double-purpose electrode dryer it
One;
Fig. 9 show in another embodiment distribution schematic diagram of the weighing sensor on horizontal-vertical double-purpose electrode dryer it
Two;
Figure 10 shows structural schematic diagram when electrode dryer is opened in another embodiment;
Figure 11 shows structural schematic diagram when electrode dryer is closed in another embodiment;
Figure 12 shows the course of work schematic diagram of electrode dryer.
In figure:
The first canister portion of 1-;
The second canister portion of 2-, 21- outer cylinder, 22- inner cylinder;
3- pedestal;
4- locking switch, 41- convex block, 42- lock, 421- interconnecting piece, 422- movable part, 423- notch, 43- sliding block,
431- stirs slot, 44- reset spring;
5- weighing sensor;
The first detection part of 61-, the second detection part of 62-;
7- closes lid motor;
81- driving motor, 82- deceleration mechanism, 83- turning wheel, 84- stir nose bar;
91- coil, 92- iron core, 93- close lid spring.
Specific embodiment
It is with reference to the accompanying drawing and specific real in order to make those skilled in the art more fully understand technical solution of the present invention
Applying example, the present invention is described in further detail.
Embodiment one
Fig. 1 to Fig. 5 shows a kind of limitation and uncaps electrode dryer, including the first canister portion 1, the second canister portion 2, pedestal 3, locking
Switch 4, welding rod number detection device, switch cover detection device and switch lid mechanism.First canister portion 1 be cover or cylinder, second
Portion 2 is corresponding cylinder or cover, and in the present embodiment, the first canister portion 1 is cover, and the second canister portion 2 is cylinder.
Second canister portion 2, top are equipped with the first canister portion 1, and 1 side of the first canister portion and 2 side of the second canister portion pass through first
Articulation piece is hinged, and 1 other side of the first canister portion is connect with 2 other side of the second canister portion by locking switch 4, and the second canister portion 2 includes outer
Cylinder 21 and the inner cylinder 22 being placed in inside outer cylinder 21.
Switch lid mechanism, including coil 91, iron core 92, close lid spring 93 and be mounted in the second canister portion 2 close to switch,
Coil 91 is mounted on the second canister portion 2 close to the side of the first articulation piece, and iron core 92 is articulated with the first canister portion 1 and is located at coil 91
Top is closed lid spring 93 and is set on iron core 92, close to switch perceive object close to when control coil 91 it is electric, and feeling
Know object far from when 91 power loss of control coil.Coil 91 it is electric, iron core 92 is attracted to coil 91, drives the first canister portion 1 around the
One articulation piece reversion, to open electrode dryer;91 power loss of coil closes lid spring 93 and pushes the first canister portion 1 hinged around first
Part rotates forward, to close electrode dryer.Coil 91 can be two groups, and iron core 92 can be permanent magnet.Electrode dryer connects electricity
When, just can control coil 91 close to switch obtains electric and power loss, to realize the opening and closing of the first canister portion 1, therefore basis
Whether the first canister portion 1 follows switch cover to switch on and open, it can be determined that whether electrode dryer connects electricity.
Locking switch 4, including convex block 41, lock 42 and sliding block 43, convex block 41 are fixed on 1 lateral wall of the first canister portion, latch
42 are articulated with 2 lateral wall of the second canister portion by the second articulation piece, and 42 points of lock is close to the interconnecting pieces 421 of convex block 41 and far from convex
The movable part 422 of block 41, interconnecting piece 421 are equipped with the notch 423 chimeric with convex block 41, and sliding block 43 acts on lower edge in driving device
Second canister portion 2 slides axially, and when need to close locking switch 4, sliding block 43 is moved to movable part 422 and the under driving device effect
Between two canister portions 2, and movable part 422 is pushed to invert, locking switch 4 is closed;When need to open locking switch 4, sliding block 43 is being driven
Device effect under be moved between interconnecting piece 421 and the second canister portion 2, at this time latch 42 under the mass action of movable part 422 or
It is rotated forward under the elastic force of reset spring 44, locking switch 4 is opened.
Driving device includes the driving motor 81 being mounted in the second canister portion 2, deceleration mechanism 82, turning wheel 83 and stirs convex
Bar 84, driving motor 81, deceleration mechanism 82, turning wheel 83 are sequentially connected, and stir nose bar 84 and turning wheel 83 is fixed and the two
Eccentric setting is stirred and stirs slot 431 on 84 one end of nose bar insertion sliding block 43, and sliding block 43 is located at the cunning of 2 lateral wall of the second canister portion
It is intracavitary, by the cooperation stirred nose bar 84 He stir slot 431, sliding block 43 is converted by the rotary motion of turning wheel 83 and is indulged along sliding chamber
To linear slide.The length along sliding chamber transverse direction for stirring slot 431 is more than or equal to the rotating diameter for stirring nose bar 84.
Switch cover detection device, including the first detection part 61 and the second detection part 62, the first detection part 61 and
Two detection parts 62, which are respectively provided in the first canister portion 1 and the second canister portion 2, and the two position is corresponding sees Figure 11, the first test section
Part 61 and the second detection part 62 send a signal to the detection control being mounted in the second canister portion 2 when the first canister portion 1 is closed in place
Device processed, detection controller control driving device driving sliding block 43 are slided down between movable part 422 and the second canister portion 2, are latched
42 invert around the second articulation piece until notch 423 is chimeric with convex block 41 under the promotion of sliding block 43, and driving motor 81 stops at this time, lock
Switch for locking 4 is closed;Detection controller close to switch perceive object close to when, control driving device drives sliding block 43 from activity
It being left between portion 422 and the second canister portion 2, lock 42 rotates forward under the elastic force of reset spring 44, and notch 423 and convex block 41 are detached from,
Locking switch 4 is opened.Reset spring 44 is pressure spring, and pressure spring is located between interconnecting piece 421 and the second canister portion 2.
First detection part 61 is the light source being located in the first canister portion 1, and the second detection part 62 is to be located in the second canister portion 2
Optical sensor, the light intensity signal for the detection light that light source that optical sensor will test issues is sent to detection controller, detects
The light intensity that controller will test is compared with intensity threshold value, and when the light intensity of detection is lower than intensity threshold value, detection controller will be sent
The status signal that electrode dryer has been opened is to receiving end;When the intensity threshold value of detection is higher than intensity threshold value, controller is detected
The state seat number that is turned off of electrode dryer is sent to receiving end.
Welding rod number detection device, including welding rod number detection sensor, computing module and receiving end, welding rod number detection sensor
For weighing sensor 5 and/or magnetic flux transducer, the data that welding rod number detection sensor will test are sent to computing module, fortune
Module is calculated to calculate the welding rod number of taking-up and send the signal to receiving end.Receiving end is mobile phone, remote server or is located at
The display screen etc. of second canister portion lateral wall.22 upper opening of inner cylinder is equipped with the flanging ridden in 21 upper opening of outer cylinder, four weighings
Sensor 5 is located between 22 flanging of 21 upper opening of outer cylinder and inner cylinder.Four additional weighing sensor 5 is located at 21 inner bottom wall of outer cylinder
Between 22 exterior bottom wall of inner cylinder.
Weighing sensor 5 is mounted between outer cylinder 21 and inner cylinder 22, and weighing sensor 5, computing module and receiving end are successively
The quality testing value sensed is sent to computing module by connection, weighing sensor 5, and it is every that computing module calculates quality testing value
The difference is compared with welding rod weight and show that welding rod takes out number, and is sent to receiving end by the difference of secondary variation.Magnetic flux
Sensor is mounted on the top of the second canister portion 2, and magnetic flux transducer, computing module and receiving end are sequentially connected, magnetic flux sensing
The magnetic flux detection values sensed are sent to computing module by device, and computing module compares magnetic flux detection values with total magnetic flux
It relatively show that welding rod takes out number, and is sent to receiving end.
Second canister portion, 2 bottom end is equipped with pedestal 3, and primary heater is equipped in pedestal 3, and the second canister portion 2 includes 21 He of outer cylinder
The inner cylinder 22 being placed in inside outer cylinder 21 is equipped with secondary heater and temperature sensing between 22 lateral wall of 21 inner sidewall of outer cylinder and inner cylinder
Device, the temperature detection value that temperature sensor will test are sent to receiving end via heating controller, and heating controller is examined in temperature
When measured value is lower than preset temperature value, primary heater and secondary heater heating are controlled.
Human body infrared intelligent close to switch, be it is a kind of when someone passes through from infrared induction search coverage and what is started automatically open
It closes.The main devices of human body infrared close to switch are human body pyroelectricity infrared sensor.Human body has constant body temperature, generally exists
37 degree, so 10 μm of specific wavelength or so of infrared ray can be issued, passive type infrared probe is exactly 10 μm for detecting human-body emitting
The infrared ray of left and right and work.10 μm or so of infrared ray of human-body emitting is assembled after being enhanced by Fresnel optical filter
Onto infrared induction source.Infrared induction source generallys use pyroelectricity element, and this element is receiving human infrared radiation temperature
Charge balance will be lost when changing, discharges charge outward, and subsequent conditioning circuit can trigger switch movement after detection processing.
People will be continuously turned on without departing from induction range, switch;After people leaves or the long-time attonity in induction region, switch will be automatic
Time-delay closing load.
The course of work (refers to Figure 12):
When employee is close to electrode dryer, detection controller is sent a signal to close to switch, detection controller passes through driving
Device controls locking switch 4 and opens, and electrode dryer unlock, the first canister portion 1 is in openable state at this time;Simultaneously close to switch
Power on, coil 91 must be electric, and iron core 92 is attracted to coil 91, realizes that electrode dryer is opened.
When employee is far from electrode dryer, power supply, 91 power loss of coil are disconnected close to switch, iron core 92 is closing the work of lid spring 93
With lower separate coil 91, realize that the first canister portion 1 is closed, switch cover detection device, which is sent, at this time closes lid signal to detecting controller,
It detects controller and drives locking switch 4 to close by driving device, realize that electrode dryer is locked.
Weighing/magnetic flux transducer detection mass/flux signal is simultaneously sent to computing module, and computing module calculates
Welding rod takes out number, and welding rod is taken out number compared with welding rod number preset value, when welding rod, which takes out number, is greater than welding rod number preset value, fortune
The power supply that module disconnects coil 91 is calculated, coil 91 is in power failure state always, to limit electrode dryer unlatching.
Temperature sensor detects temperature signal and is sent to heating controller, and heating controller calculates temperature detection
Value, and by temperature detection value compared with preset temperature value, when temperature detection value is less than preset temperature value, heating controller is disconnected
The power supply of coil 91, coil 91 is in power failure state always at this time, to limit electrode dryer unlatching, heating controller is simultaneously
It controls heater to heat electrode dryer, until temperature detection value is greater than preset temperature value;When temperature detection value is greater than temperature
When preset value, the power supply of heating controller closing coil 91, by perceiving employee close to or far from realization welding rod is protected close to switch
Warm cylinder opens or closes.
Embodiment two
Fig. 6 to Fig. 9 shows a kind of limitation and uncaps electrode dryer, including the second canister portion 2, the top and bottom of the second canister portion 2
End is separately installed with the first canister portion 1 and pedestal 3, and heating controller, welding rod number detection device and display are equipped in the second canister portion 2
Screen, the second canister portion 2 include outer cylinder 21 and the inner cylinder 22 being placed in inside outer cylinder 21, are equipped with primary heater, 21 He of outer cylinder in pedestal 3
Gap between inner cylinder 22 is equipped with secondary heater and temperature sensor, heating controller and primary heater, secondary heater
It is connected with temperature sensor, the temperature detection value sensed is sent to display screen via heating controller by temperature sensor, is added
Heat controller control primary heater and secondary heater heating when temperature detection value is lower than preset temperature value, until temperature is examined
Stopping when measured value reaches preset temperature value;The welding rod measured taking-up number is sent to display screen by welding rod number detection device.Outer cylinder
21 lateral walls are equipped with traveling wheel, and the side that 21 inner sidewall of outer cylinder corresponds to traveling wheel is equipped with weighing sensor 5, and welding rod at this time is protected
Warm cylinder is horizontal-vertical double-purpose.The temperature detection value sensed is sent to via heating controller and transmission network and connects by temperature sensor
Receiving end.
First canister portion, 1 under shed is equipped with the first detection part 61, and 2 upper opening of the second canister portion is equipped with and the first detection part 61
Corresponding second detection part 62, the first detection part 61 and the second detection part 62 are all connected with alarm, pass through the first detection
The cooperation of component 61 and the second detection part 62 come verify the first canister portion 1 whether close lid in place, alarm does not close in the first canister portion 1
It alarms when covering in place.First detection part 61 is the light source being located in the first canister portion 1, and the second detection part 62 is to be located at the
Optical sensor in two canister portions 2.
First canister portion, 1 side and 2 side of the second canister portion are hinged by the first articulation piece, 1 other side of the first canister portion and second
2 other side of canister portion is connected by locking switch 4, and locking switch 4 includes that convex block 41, lock 42 and sliding block 43, convex block 41 are fixed on
First canister portion, 1 lateral wall, lock 42 are articulated with 2 lateral wall of the second canister portion by the second articulation piece, and 42 points of lock is close to convex blocks
41 interconnecting piece 421 and movable part 422 far from convex block 41, interconnecting piece 421 is located at the top of movable part 422, on interconnecting piece 421
Equipped with the notch 423 chimeric with convex block 41, sliding block 43, which can slide up and down to, is located at 2 outside of the second canister portion, and sliding block 43 is in notch 423
And convex block 41 slides between movable part 422 and the second canister portion 2 when being fitted into, limitation movable part 422 rotates forward, and opens to close locking
Close 4.Locking switch 4 and sliding block 43 can use hand-drive or motor driven.
Lock 42 rotates forward, and notch 423 and convex block 41 are detached from, and the first canister portion 1 is in the torsional spring being set at the first articulation piece at this time
Under the action of reverse flip, realize the first canister portion 1 unlatching;Positive overturning under the action of external force hand is pulled of first canister portion 1, directly
2 upper opening of the second canister portion is closed to lid, 42 reversion of lock, notch 423 and convex block 41 are chimeric, realize the closing of the first canister portion 1.Torsional spring
It covers on the first articulation piece, the both ends of torsional spring abut the first canister portion 1 and the second canister portion 2 respectively.
Welding rod number detection device includes weighing sensor 5 and computing module, and 22 upper opening of inner cylinder is equipped with and rides on outer cylinder 21
Flanging in opening, weighing sensor 5 are mounted between 21 upper opening of outer cylinder and flanging, weighing sensor 5, computing module
It is sequentially connected with display screen, the quality testing value sensed is sent to computing module by weighing sensor 5, and computing module calculates
The difference is compared with welding rod weight and show that welding rod takes out number and is sent to aobvious by the difference that quality testing value changes every time
Display screen.
Embodiment three
Figure 10, Figure 11 show the third embodiment.The main distinction of embodiment three and embodiment two is that welding rod number detects
Device, the on-off mode of the first canister portion 1 are different with the position of weighing sensor 5, while increasing close to switch.In the present embodiment
Weighing sensor 5 be located between 22 exterior bottom wall of 21 inner bottom wall of outer cylinder and inner cylinder;Welding rod number detection device includes magnetic flux sensing
Device and computing module, magnetic flux transducer is mounted on the top of the second canister portion 2, and is with a distance from 2 upper opening of the second canister portion
The 1/3 of entire second canister portion, 2 axial length, magnetic flux transducer, computing module and display screen are sequentially connected, magnetic flux transducer
The magnetic flux detection values sensed are sent to computing module, magnetic flux detection values are compared by computing module with total magnetic flux
Show that welding rod takes out number and is sent to display screen.
Lock 42 rotates forward, and notch 423 and convex block 41 are detached from, at this time the first canister portion 1 reverse flip under hood-opening device effect,
Realize the unlatching of the first canister portion 1;Positive overturning under the action of closing lid arrangement of first canister portion 1, is opened in the second canister portion 2 until lid closes
Mouthful, 42 reversion of lock, notch 423 and convex block 41 are chimeric, realize the closing of the first canister portion 1.Hood-opening device include uncap motor and
Rope, motor of uncapping are fixedly mounted in the first canister portion 1, and rope one end is wound around on the output shaft for motor of uncapping, the other end
The second canister portion 2 is fixed on close to the side of the first articulation piece.Closing lid arrangement includes closing lid motor 7 and rope, and it is fixed to close lid motor 7
It is mounted in the first canister portion 1, rope one end is wound around on the output shaft for closing lid motor 7, and it is remote that the other end is fixed on the second canister portion 2
Side from the first articulation piece.Detection controller in the second canister portion 2 close to switch perceive object close to when, lid is closed in control
Motor 7 rotates in the forward direction, to haul, realizes the closing of the first canister portion 1;Detection controller is perceiving object close to switch
When separate, control is closed lid motor 7 and is reversely rotated, thus payout, the first canister portion 1 is in the torsional spring being set on the first articulation piece
Under the action of open.
Example IV, the difference for implementing five, embodiment six and embodiment one are the difference of switch cover detection device.
Example IV
Switch cover detection device further includes current detection means, and the first detection part 61 is be located in the first canister portion 1
One electrical contact, the second detection part 62 are the second electrical contact being located in the second canister portion 2, and the first electrical contact and second electrical contact are logical
Wire connecting power is crossed, is formed into a loop when the first electrical contact and second electrical contact contact, current detection means is set in the loop
With the current strength in measure loop, and send the signal to detection controller, the current strength that will test of detection controller with
Current threshold compares, and when the current strength of detection is lower than current threshold, detection controller sends what electrode dryer had been opened
Status signal is to receiving end;When the current strength of detection is higher than current threshold, detection controller sends electrode dryer and has closed
The status signal closed is to receiving end.
Embodiment five
Switch cover detection device further includes current detection means, and the first detection part 61 is the magnetic being located in the first canister portion 1
Iron, the second detection part 62 are the tongue tube being located in the second canister portion 2, the when magnet and tongue tube close to when be formed into a loop, electricity
Flow detection device is set in the loop with the current strength in measure loop, and sends the signal to detection controller, detection control
The current strength that device will test is compared with current threshold, when the current strength of detection is lower than current threshold, detection controller hair
The status signal for sending electrode dryer to open is to receiving end;When the current strength of detection is higher than current threshold, detection control
Device sends the status signal that is turned off of electrode dryer to receiving end.
Embodiment six
Switch cover detection device further includes Magnetic Sensor, and the first detection part 61 is the magnetic contact being located in the first canister portion 1,
Second detection part 62 is the magnet being located in the second canister portion 2, and when magnetic contact and magnet contact, there are magnetic fluxs in magnetic contact
Amount, Magnetic Sensor is connect with magnetic contact with the magnetic flux in detection magnetic contact, and sends the signal to detection controller, detection control
The magnetic flux that device processed will test, when the magnetic flux of detection is lower than magnetic flux threshold values, detects controller compared with magnetic flux threshold values
The status signal opened of electrode dryer is sent to receiving end;When the magnetic flux of detection is higher than magnetic flux threshold values, detection control
Device processed sends status signal that electrode dryer is turned off to receiving end.
Adoptable model JHBM-T3, QLMH-P of weighing sensor 50 in the present invention etc..Temperature sensor can be adopted
Model CWDZ11 etc..Proximity Hall switch, photoelectric proximity switch etc. can be used close to switch.Heating controller, inspection
Survey controller, programmable logic controller (PLC) can be used in computing module.
Above embodiment does not constitute the restriction to the technical solution protection scope.It is any in above embodiment
Spirit and principle within made modifications, equivalent substitutions and improvements etc., should be included in the technical solution protection scope it
It is interior.
Claims (10)
- The electrode dryer 1. a kind of limitation is uncapped, it is characterised in that: including the first canister portion (1), the second canister portion (2) and switch cover machine Structure, the first canister portion (1) side is hinged by the first articulation piece with the second canister portion (2) side, and the switch lid mechanism includes Coil (91), iron core (92) close lid spring (93) and switch cover and switch, and the coil (91) and iron core (92) are separately mounted to the Two canister portions (2) and the first canister portion (1) are close to the side of the first articulation piece, and the iron core (92) is magnetic material, and iron core (92) exists Close to coil (91) when coil (91) obtains electric, and acted on through closing lid spring (93) far from coil in coil (91) power loss (91), electric and power loss is obtained by switch cover switch control coil (91), realizes the opening and closing of electrode dryer.
- The electrode dryer 2. limitation according to claim 1 is uncapped, it is characterised in that: the pass lid spring (93) is set in On iron core (92).
- The electrode dryer 3. limitation according to claim 1 is uncapped, it is characterised in that: second canister portion (2) is cylinder, First canister portion (1) is the cover for being mounted on cylinder top, and the coil (91) is mounted on the second canister portion (2) close to the first hinge The side of fitting, the iron core (92) are articulated with the first canister portion (1) and are located above coil (91).
- The electrode dryer 4. limitation according to claim 1 is uncapped, it is characterised in that: the switch cover switch is opened for button Pass, remote control switch and/or close switch.
- The electrode dryer 5. limitation according to claim 1 is uncapped, it is characterised in that: further include temperature sensor and heating Controller, the temperature sensor detects the temperature in electrode dryer, and sends the signal to heating controller, the heating The temperature that controller will test compared with preset temperature value, and the temperature in electrode dryer be less than preset temperature value when, control Coil (91) processed is in power failure state always.
- The electrode dryer 6. limitation according to claim 1 is uncapped, it is characterised in that: it further include welding rod number detection device, The welding rod number detection device is mounted on the second canister portion (2), the welding rod number detection device include welding rod number detection sensor, Computing module and receiving end, welding rod number detection sensor are weighing sensor (5) and/or magnetic flux transducer, the detection of welding rod number The data that sensor will test are sent to computing module, and the computing module is by the welding rod number of taking-up and welding rod number valve preset value Compare, and when the welding rod number of taking-up is greater than welding rod number preset value, control coil (91) is in power failure state always.
- The electrode dryer 7. limitation according to claim 6 is uncapped, it is characterised in that: the computing module calculates taking-up Welding rod number and send the signal to receiving end.
- The electrode dryer 8. limitation according to claim 3 is uncapped, it is characterised in that: second canister portion (2) includes outer Cylinder (21) and the inner cylinder (22) for being placed in outer cylinder (21) inside, the weighing sensor (5) are mounted on outer cylinder (21) and inner cylinder (22) Between, weighing sensor (5), computing module and receiving end are sequentially connected, the quality testing value that weighing sensor (5) will sense It is sent to computing module, computing module calculates the difference that quality testing value changes every time, and the difference and welding rod weight are carried out Compare and welding rod taking-up number is calculated, and is sent to receiving end.
- The electrode dryer 9. limitation according to claim 3 is uncapped, it is characterised in that: the magnetic flux transducer is mounted on Second canister portion (2) top, magnetic flux transducer, computing module and receiving end be sequentially connected, and magnetic flux transducer will sense Magnetic flux detection values are sent to computing module, and magnetic flux detection values are compared with total magnetic flux and weldering is calculated by computing module Item takes out number, and is sent to receiving end.
- 10. limitation according to claim 1 is uncapped electrode dryer, it is characterised in that: further include locking switch (4) and open Lid detection device is closed, the first canister portion (1) other side is connect by locking switch (4) with the second canister portion (2) other side, switched Lid detection device is closed time control lockmaking switch for locking (4) in the first canister portion (1) and the second canister portion (2) lid and is opened.
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CN201811028526.5A CN109128456B (en) | 2018-09-05 | 2018-09-05 | Welding rod heat preservation cylinder capable of limiting cover opening |
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CN201811028526.5A CN109128456B (en) | 2018-09-05 | 2018-09-05 | Welding rod heat preservation cylinder capable of limiting cover opening |
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CN109128456B CN109128456B (en) | 2023-06-27 |
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KR20010001173U (en) * | 1999-06-25 | 2001-01-15 | 강규석 | a welding rod drying device |
CN101112734A (en) * | 2006-07-29 | 2008-01-30 | 潘忠勋 | Automatic strip arc replacing welding-gun |
CN204700498U (en) * | 2015-04-08 | 2015-10-14 | 安徽宏源铁塔有限公司 | A kind of steel pipe rack of pipe-welding machine |
CN206732342U (en) * | 2017-05-03 | 2017-12-12 | 南京扬子石化工程监理有限责任公司 | A kind of electrode dryer |
CN206984802U (en) * | 2017-05-25 | 2018-02-09 | 大连船舶重工集团有限公司 | For taking up the intelligent constant-temperature electrode dryer of welding rod |
KR101871664B1 (en) * | 2018-01-09 | 2018-06-27 | 양태한 | Integral type welding torches |
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2018
- 2018-09-05 CN CN201811028526.5A patent/CN109128456B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20010001173U (en) * | 1999-06-25 | 2001-01-15 | 강규석 | a welding rod drying device |
CN101112734A (en) * | 2006-07-29 | 2008-01-30 | 潘忠勋 | Automatic strip arc replacing welding-gun |
CN204700498U (en) * | 2015-04-08 | 2015-10-14 | 安徽宏源铁塔有限公司 | A kind of steel pipe rack of pipe-welding machine |
CN206732342U (en) * | 2017-05-03 | 2017-12-12 | 南京扬子石化工程监理有限责任公司 | A kind of electrode dryer |
CN206984802U (en) * | 2017-05-25 | 2018-02-09 | 大连船舶重工集团有限公司 | For taking up the intelligent constant-temperature electrode dryer of welding rod |
KR101871664B1 (en) * | 2018-01-09 | 2018-06-27 | 양태한 | Integral type welding torches |
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