CN109128064A - A kind of biodegradable Zn-Na system kirsite and preparation method thereof - Google Patents
A kind of biodegradable Zn-Na system kirsite and preparation method thereof Download PDFInfo
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Abstract
A kind of biodegradable Zn-Na system kirsite, belongs to medical embedded material field.In alloy: Na is 0.01~0.97%.Reselection contains 27 kinds of harmless or beneficial at least one of elements.To reduce cost and obtaining excellent comprehensive performance, the total amount of the various alloying elements of optimal control addition is no more than 2.0%, surplus Zn.The kirsite prepares processing flow are as follows: continuous casting → hot extrusion → rolling, continuous casting → hot extrusion → solution heat treatment → drawing or continuous casting → homogenization heat treatment → hot extrusion → rolling.100~500MPa of yield strength of the kirsite, 150~700MPa of tensile strength, elongation percentage 1.5~100%;Degradation rate in simulated body fluid is no more than 0.8mm/;Cytotoxicity to L929 cell and human marrow mesenchymal stem cell is 0 grade or 1 grade, shows good biocompatibility, can be used for a variety of medical implants.
Description
Technical field
The present invention relates to a kind of designs of the ingredient of biodegradable Zn-Na system kirsite, preparation method and application field, belong to
In medical embedded material field.
Background technique
Zinc in world's metal production and consumption ranking first five, be mainly used for coating, casting alloy, battery, brass etc.
Containing zinc products, most important purposes is the anticorrosion of steel.Zinc is the essential trace elements of the human body, be can be used as biodegradable
Metal uses.But the tensile strength of zinc is only 120MPa, is unable to reach a variety of Medical implants and wants to material mechanical performance
It asks, strongly limits use scope of the zinc as biodegradable metal.Zinc and kirsite are extremely brittle in as cast condition, and room temperature elongation percentage is logical
Often it is lower than 3%, seriously limits their application.
Sodium (Na) is nutrient needed by human, is mainly distributed on blood and extracellular fluid in vivo, to maintenance body fluid
Balance plays an important role, and also assists in the normal operation of muscle, heart and nerve.Human body Na content is 105 grams, under normal circumstances blood
Liquid amount containing Na is 3.15~3.40 grams per liters.Human body is perspired via epidermis daily, urine and excreta are lost about 115 milligrams of Na.It builds
The adult every 2.3 grams of Na of daily ingestion of view, children and teenager are 1.5~2.2 grams, main to be taken in by diet, especially salt.
Patent document 1 is disclosed containing strontium and sodium high abrasion high thermal conductivity kirsite and its processing technology, and ingredient is with quality %
Meter: Na:0.8~1.2%, Sr:0.2~0.3%, In:4.5~6.3%, Zr:0.8~1.2%, Si:0.4~0.8%, Sn:
2.4~3.6%, Yb:0.2~0.5%, Nd:0.1~0.2%, S:0.8~1.0%, surplus are zinc.The tension of the kirsite is strong
Degree is 580~720MPa, but patent document 1 does not provide the yield strength and elongation percentage of the kirsite.Contain in the kirsite
Have a Yb, the compound of this element can eyes to people and skin cause to stimulate and may cause monster.Therefore, which cannot
As medical embedded material.
Patent document 2 discloses cold stamping without spangle Na-Er-Mo allumen used for hot dip galvanizing, and ingredient is in terms of quality %:
Na:0.5~0.6%, Mg:3.0~4.0%, Ca:1.5~1.8%, Al:25.0~28.0%, Se:0.1~0.2%, Er:
0.2~0.4%, B:0.1~0.2%, Mo:0.3~0.5%, surplus are zinc.The highest element of additive amount is in the kirsite
Al, it may result in the nervous system disease.Therefore, which is not suitable as medical embedded material.
Patent document 3 discloses one kind magnesium alloy of fast degradation containing Na and preparation method thereof, and ingredient is in terms of quality %:
Al:3.0~12%, Zn:0.5~5%, Cu:0.5~3%, Na:0.1~1.0%, remaining for Mg and inevitably it is miscellaneous
Matter.The solvable bridge plug used for magnesium alloy used in oil-gas field fracturing construction.
Patent document 4 discloses a kind of aluminium alloy and preparation method thereof, and ingredient is in terms of quality %: Mg:0.55~
0.65%, Mn:0.25~0.3%, Cr:0.1~0.2%, Si:0.7~0.75%, Fe:0.1~0.25%, Cu:0.4~
0.45%, Ti:0.02~0.06%, Na:0.15~0.20%, surplus Al.Aluminium alloy corrosion resistance height, mouldability and the weldering
Connecing property is excellent.
Existing technical literature
Patent document 1:CN108004432A, containing strontium and sodium high abrasion high thermal conductivity kirsite and its processing technology
Patent document 2:CN108396196A, cold stamping is without spangle Na-Er-Mo allumen used for hot dip galvanizing
Patent document 3:CN107523732A, one kind magnesium alloy of fast degradation containing Na and preparation method thereof
Patent document 4:CN104178668B, a kind of aluminium alloy and preparation method thereof
Summary of the invention
The present invention towards the problem of
Pure zinc intensity is low, it is difficult to adapt to requirement of a variety of medical embedded devices to material mechanical performance.Alloying combines system
The optimization design of standby processing technology is to propose the effective means of high purity zinc mechanical property, at present the biodegradable kirsite of high-performance
Type is less, far from meeting the market requirement.Development of new, high performance biodegradable kirsite are urgent need to resolve at this stage
The problem of.
A kind of biodegradable Zn-Na system kirsite, it is characterised in that alloy composition is in terms of quality %: Na 0.01
~0.97%, NaZn in the kirsite13Volume fraction be 0.4~40%.
Further, at least one of following 27 kinds of elements: C:0.003~3.4%, Sn:0.01 are added in alloy selection
~10.2%, B:0.003~3.1%, Ge:0.007~7.6%, Se:0.004~4.1%, P:0.002~1.6%, Ag:
0.004~4.0%, Li:0.002~0.82%, Cu:0.018~6.0%, Mg:0.005~2.0%, Ce, Pr, Nd, Sm, Ho:
0.017~4.2%, Er, Gd, Lu:0.019~4.7%, K:0.004~1.0%, La:0.014~3.5%, Ca, Ti:0.005
~1.1%, Fe, Mn, Mo:0.006~1.5%, Sr, Zr:0.009~2.3%.
A kind of preparation method of biodegradable Zn-Na system kirsite, processing flow are divided into three kinds:
(1) continuous casting → hot extrusion → rolling;
(2) continuous casting → hot extrusion → solution heat treatment → drawing;
(3) continuous casting → homogenization heat treatment → hot extrusion → rolling.
Further, the alloy raw material smelting temperature of step (1) described continuous casting is 580~880 DEG C, vacuumizes or lead to inertia
Gas shield, heat preservation 5~start continuous casting after twenty minutes, heated mold make to being higher than 430~550 DEG C of the kirsite fusing point
5~27 DEG C of recirculated water being maintained except casting mold outlet with temperature to cool down continuous casting billet, drawing speed is 0.3~
10cm/min。
Further, step (2) or (3) described hot extrusion are carried out at 150~300 DEG C, and extrusion speed is 1~8mm/min,
Extrusion ratio is 9~81, refines the second phase size to less than 50 μm.
Further, step (3) or (4) described rolling are carried out in room temperature~320 DEG C, and rolling speed is 0.01~0.1m/s, is become
Shape amount is 10~98%, refines zinc crystallite dimension to less than 10 μm.
Further, step (4) drawing is carried out in room temperature~280 DEG C, and deflection is 20~99.9%.
Further, step (3) solution heat treatment carries out under vacuum or inert gas shielding environment, 340~
390 DEG C keep the temperature 1~25 hour, water quenching immediately after, by 10~100% coarseer AgZn3、LiZn4、CuZn5、Mg2Zn11
And MnZn13Second phase is dissolved into Zinc Matrix, improves the degradation safety in vivo of the kirsite.
Further, step (2) homogenization heat treatment point 2 steps under vacuum or inert gas shielding environment carry out,
200~300 DEG C first are warming up to 2~10 DEG C/min and keeps the temperature 1~4 hour, are then warming up to 350~380 DEG C with 1~5 DEG C/min
Cooling after heat preservation 1~3 hour, the type of cooling includes furnace cooling and water quenching.
The gist of the invention is as described below.
When without illustrating, default % is mass fraction.
1. the present invention proposes in the biodegradable Zn-Na system kirsite, it is characterised in that chemical component is with quality %
Meter: Na:0.01~0.97%.Determine that the foundation of Na content is as follows.
According to Zn-Na binary phase diagraml, at the end phasor richness Zn, Na generates the NaZn that fusing point is 548 DEG C in conjunction with Zn13Between metal
Compound, its Na content are 2.6%.If Na content is more than 2.6%, enter the NaZn of low melting point13+ Na two-phase section, temperature
Degree rises to 97.5 DEG C of fusings that Na just occurs, into NaZn13+ L (rich Na liquid phase) two-phase section causes the kirsite to occur molten
Erosion significantly reduces alloy property.Therefore, the present invention proposes that Na content is lower than 2.6% in the kirsite.
Further, the present invention proposes control NaZn13Volume fraction in the kirsite is 0.4~40%, to institute
It states the Na content in kirsite and makes and advanced optimize.Because of NaZn13The deformability of intermetallic compound is substantially less than Zn, when
NaZn13Volume fraction when being more than 40%, the brittleness of the kirsite dramatically increases, cause its in plastic processing easily
It cracks, fracture failure occurs when serious.The density of Zn is 7.14g/cm3, applicant is according to NaZn13Atomic structure calculate
The density for obtaining it is 6.26g/cm3, and Na content and NaZn in the kirsite has been calculated with lever law13Body
Functional relation between fraction.According to the calculated result of applicant, when to obtain Na content be 0.01~0.97%, NaZn13's
Volume fraction is 0.4~40%.
2. biodegradable Zn-Na system kirsite proposed by the present invention, it is characterised in that chemical component, can in terms of quality %
Following 27 kinds at least one of elements nontoxic to the human body or beneficial: lithium (Li), potassium (K), carbon are further added in selection
(C), germanium (Ge), cerium (Ce), lanthanum (La), praseodymium (Pr), neodymium (Nd), samarium (Sm), holmium (Ho), erbium (Er), gadolinium (Gd), lutetium (Lu), molybdenum
(Mo), tin (Sn), phosphorus (P), boron (B), selenium (Se), zirconium (Zr), calcium (Ca), magnesium (Mg), iron (Fe), manganese (Mn), copper (Cu), silver
(Ag), strontium (Sr), titanium (Ti).Determine that the foundation of above-mentioned element additive amount is as follows.
According to Material Thermodynamics theory and database, the present invention proposes the combination energy according to the addition element and Zn atom
Power is grouped them, first as the addition is controlled to determine their volume fraction ranges in the kirsite
The foundation of cellulose content optimizes the mechanical property of the kirsite, especially plasticity.The groups elements are as follows:
(1) group 1 includes 7 kinds of elements: C, Sn, B, Ge, Se, P and Ag.The atomic energy and 0~3 Zn original of single above-mentioned element
Son, which combines, forms the second phase, and wherein C, Sn, B and Ge exist in Zn matrix with simple substance form, and Se, P and Ag are formed in conjunction with Zn
ZnSe、Zn3P2And AgZn3。
(2) group 2 includes 3 kinds of elements: Li, Cu and Mg.The atomic energy of single above-mentioned element shape in conjunction with 4~6 Zn atoms
At the second phase: LiZn4、CuZn5And Mg2Zn11。
(3) group 3 include 17 kinds of elements: Ce, Pr, Nd, Sm, Ho, Er, Gd, Lu, K, La, Ca, Fe, Mn, Sr, Zr, Ti and
Mo.The atomic energy of single above-mentioned element forms the second phase: CeZn in conjunction with 11~22 Zn atoms11、PrZn11、NdZn11、
SmZn11~12、HoZn12、ErZn12、GdZn12、LuZn12、KZn13、LaZn13、CaZn13、FeZn13、MnZn13、SrZn13、ZrZn14、
TiZn15And MoZn22。
The present invention proposes the mechanical property that the kirsite is improved using above-mentioned second phase, by being formed in zinc intra-die
Nano-scale mutually hinders dislocation to use with the second of micron-scale, improves the intensity of the kirsite;By in zinc crystal particle crystal boundary
It is upper formed micron-scale the second phase promote zinc crystal grain recrystallization, refine crystal grain, while improve the kirsite intensity and
Plasticity.
The present invention proposes that the volume fraction for the second phase that element is formed in control group 1 is 0.01~10%;In control group 2
The volume fraction for the second phase that element is formed is 0.1~35%;The volume fraction for the second phase that element is formed in control group 3 exists
0.1~25%.The volume fraction upper limit for the second phase that element is formed in group 1~3 is no more than the second phase of Na element formation
The volume fraction upper limit.It is calculated when individually adding one of described 27 kinds of elements accordingly, their content range: C:
0.003~3.4%, Sn:0.01~10.2%, B:0.003~3.1%, Ge:0.007~7.6%, Se:0.004~4.1%,
P:0.002~1.6%, Ag:0.004~4.0%, Li:0.002~0.82%, Cu:0.018~6.0%, Mg:0.005~
2.0%, Ce, Pr, Nd, Sm, Ho:0.017~4.2%, Er, Gd, Lu:0.019~4.7%, K:0.004~1.0%, La:
0.014~3.5%, Ca, Ti:0.005~1.1%, Fe, Mn, Mo:0.006~1.5%, Sr, Zr:0.009~2.3%.
3. the present invention proposes, influence of the interaction to the kirsite comprehensive performance between element is comprehensively considered, and examine
Consider cost of alloy and processing performance, the total amount for controlling the various alloying elements of addition be no more than 2.0% (in actual production process,
If not considering cost of alloy, the simple comprehensive performance for considering alloy, the total amount of the various alloying elements of addition is to be more than
2%), surplus Zn.Obtain the biodegradable Zn-Na system kirsite of low cost, low alloying.The mechanical property of the kirsite
Pure zinc can be significantly higher than.
4. the present invention propose the kirsite prepare processing flow and technological parameter is:
(1) continuous casting → hot extrusion → rolling;
(2) continuous casting → hot extrusion → solution heat treatment → drawing;
(3) continuous casting → homogenization heat treatment → hot extrusion → rolling.
The alloy smelting of the continuous casting carries out in graphite or ceramic crucible, and smelting temperature is 580~880 DEG C, vacuumizes
Or logical inert gas shielding, to temperature after heat preservation 5~start continuous casting after twenty minutes, use inner wall polish graphite casting mould, heating casting
Type uses steel or copper as dummy bar, maintains 5~27 DEG C using temperature to being higher than 430~550 DEG C of the kirsite fusing point
Recirculated water casting mold outlet except continuous casting billet is cooled down, drawing speed be 0.3~10cm/min.By adjusting casting mold plus
The temperature field of hot temperature, drawing speed and intensity of cooling control continuous casting billet, the solid liquid interface of the kirsite continuous casting billet is controlled
Within casting mold exports at 0.2~3cm, the effect that the continuous casting reaches is: (1) preventing that leakage thing occurs in continuous casting process
Therefore prevent security risk;(2) friction between continuous casting billet and mould wall is reduced, not only reduces throwing power, and obtain surface matter
Excellent continuous casting billet is measured, its surface-brightening, not thick oxide skin can be directly used for subsequent hot extrusion processing.And with pass
The kirsite ingot casting of system method preparation, needs to remove the oxide skin of ingot casting surface, increases manufacturing procedure before hot extrusion, improves
Production cost, reduces production efficiency;(3) orientation heterogeneous structure is obtained, wherein zinc crystal grain is in the form of a column (column crystal), on crystal boundary
The second phase is distributed with, the angle of the length direction of the distribution and continuous casting billet of the long axis direction of column crystal and the second phase is 0 °~15 °,
This orientation heterogeneous structure has better plastic forming ability.
The hot extrusion is carried out at 150~300 DEG C, and extrusion speed is 1~8mm/min, and extrusion ratio is 9~81, refinement the
Two-phase is to size less than 50 μm.
The rolling is carried out in room temperature~320 DEG C, and rolling speed is 0.01~0.1m/s, and deflection is 10~98%, refines zinc
Crystal grain is to size less than 10 μm.
The drawing is carried out in room temperature~280 DEG C, and deflection is 20~99.9%.
The solution heat treatment carries out under vacuum or inert gas shielding environment, small in 340~390 DEG C of heat preservations 1~25
When, (water quenching) is quenched in water immediately after, water temperature is 0~40 DEG C.The solution heat treatment by 10~100% it is coarseer
AgZn3、LiZn4、CuZn5、Mg2Zn11And MnZn13Second phase is dissolved into Zinc Matrix, plays the adjustment kirsite microstructure
Purpose, improve the kirsite in the intracorporal degradation safety of people.
Homogenization heat treatment point 2 steps under vacuum or inert gas shielding environment carry out, first with 2~10 DEG C/min liter
Temperature to 200~300 DEG C keep the temperature 1~4 hour, then with 1~5 DEG C/min be warming up to 350~380 DEG C heat preservation 1~3 hour after it is cold
But.The type of cooling includes furnace cooling and water quenching, and water temperature is 0~40 DEG C.The step 1 of the heat treatment is institute in order to prevent
The low melting point fusing in kirsite is stated, crystal boundary ablation is caused, makes material scrap.The step 2 of the heat treatment is to make
Microsegregation homogenization, improves the plastic forming ability and effect of the kirsite.
5. the room temperature tensile mechanical property of biodegradable Zn-Na system kirsite of the invention are as follows: yield strength 100~
500MPa, 150~700MPa of tensile strength, elongation percentage 1.5~100%.By adjusting the ingredient and preparation work of the kirsite
Skill can meet requirement of a variety of medical embedded devices to material mechanical performance in a wide range of interior adjustment mechanical property.
6. the degradation rate of biodegradable Zn-Na system kirsite of the invention in simulated body fluid is no more than 0.8mm/
Year.
7. biodegradable Zn-Na system kirsite of the invention is to the cell of L929 cell and human marrow mesenchymal stem cell
Toxicity is 0 grade or 1 grade, shows good biocompatibility.
8. biodegradable Zn-Na system kirsite of the invention is suitable for but is not limited to manufacture following medical implant: the heart
Dirty coronary artery and other intravascular stents, urethra rack, biliary tract rack, intracranial stent, trachea bracket, esophageal stents, intestinal stent etc.
Intraluminal stent, bone tissue reparation bracket, bone nail, spicule, band line holdfast, screw, bone plate, bone set, intramedullary needle, bowel anastomosis device,
The staplers such as blood vessel anastomat or dialyneury device.
The features of the present invention and advantage are as follows:
1. the good biocompatibility of Zn-Na system kirsite, mechanical property, biodegradation rate and anti-microbial property can
By adjusting alloying component and processing flow and parameter are prepared in a wide range of interior adjustment, can satisfy a variety of medical embedded devices pair
The demand of material property, applicability are wide.
2. the total amount of the various alloying elements added in Zn-Na system kirsite be no more than 2.0%, mechanical property and
Anti-fatigue performance is substantially better than pure zinc.
3. the cost of Zn-Na system kirsite is low, preparation process flow and parameter are easy to real with existing industrial equipment
It is existing, it is very suitable to industrialization promotion.
Specific embodiment
Embodiments of the present invention are described in detail below.
The present invention relates to a kind of biodegradable Zn-Na system kirsites and preparation method thereof.
In the following, clearly illustrating effect of the invention by embodiment.In addition, the invention is not limited to below
Embodiment can appropriately be changed in the range of not changing main idea and is implemented.
Embodiment 1:
Ingredient, preparation and the performance test of biodegradable Zn-Na binary kirsite.
For the chemical component of 4 examples of the kirsite as shown in table 1-1, the Na of addition is 0.01~0.72%, remaining
Amount is Zn.NaZn in the kirsite13The volume fraction of second phase is 0.4~30%.
The kirsite prepares processing flow are as follows: continuous casting → hot extrusion → rolling.The raw material of the continuous casting is by table 1-1
The metal Zn and Na of proportion, place them into the graphite crucible of continuous casting installation for casting, high-purity argon gas protection are passed through after vacuumizing, then
Graphite crucible is warming up to 620 DEG C by induction heating, heat preservation 10 minutes to melting sources and sufficiently mixed under electromagnetic force stirring
It closes.The temperature of graphite casting mould is heated to 450 DEG C, continuous casting billet is slowly pulled out graphite casting mould by starting drawing device, and circulating water temperature is protected
It holds at 20 ± 1 DEG C, obtains the continuous casting billet of surface-brightening, wherein zinc crystal grain is column crystal, the length of long axis direction and continuous casting billet
The angle in direction is 0 °~10 °.
The hot extrusion is carried out at 220 DEG C, extrusion speed 2mm/min, extrusion ratio 16.
The rolling is carried out at 60 DEG C, and rolling speed is 0.04m/s, and deflection is 60~98%, and the kirsite stocking is made,
Wherein the average grain size of zinc crystal grain is less than 10 μm, NaZn13The size of second phase is less than 1 μm.
Sample is cut from the kirsite stocking carries out electrochemical corrosion, immersion corrosion, cytotoxicity and room temperature tensile
The test of mechanical property.The sample for preparing above-mentioned performance test according to the method in relevant criterion, is marked according to ASTM-G102-89
Standard calculates Electrochemical corrosion rate, according to ASTM-G102-89 criterion calculation immersion corrosion rate, according to national standard GB/T
16886.5-2003 evaluating cytotoxicity, room temperature tensile mechanical property is evaluated according to national standard GB/T 228.1-2010.
Measure the room temperature tensile mechanical property of 4 example kirsites in table 1-1 are as follows: 100~180MPa of yield strength resists
150~220MPa of tensile strength, elongation percentage 40~100%.
Measuring Electrochemical corrosion rate of 4 example kirsites in simulated body fluid in table 1-1 is 0.05~0.10mm/
Year.
Measuring immersion corrosion rate of 4 example kirsites in simulated body fluid in table 1-1 is 0.04~0.08mm/
Year.
The cytotoxicity for measuring 4 example kirsites in table 1-1 is 0 grade or 1 grade, shows good bio-compatible
Property.
Table 1-1
Example | Na (quality %) | NaZn13(volume %) |
Alloy 1 | 0.01 | 0.4 |
Alloy 2 | 0.23 | 10 |
Alloy 3 | 0.35 | 15 |
Alloy 4 | 0.72 | 30 |
Embodiment 2:
Ingredient, preparation and the performance test of biodegradable Zn-Na system ternary kirsite.
The chemical component of 8 examples of the kirsite as shown in table 2-1, the alloying element total amount of addition is 0.25~
0.98%, surplus Zn belong to low alloying kirsite, at low cost.
The kirsite prepares processing flow are as follows: continuous casting → hot extrusion → rolling.It is used by the content of element in table 2-1
High pure raw material carries out ingredient, places them into the graphite crucible of continuous casting installation for casting, high-purity argon gas protection is passed through after vacuumizing, then
Graphite crucible is warming up to 650 DEG C by induction heating, heat preservation 8 minutes to melting sources and sufficiently mixed under electromagnetic force stirring
It closes.The temperature of graphite casting mould is heated to 430 DEG C, continuous casting billet is slowly pulled out graphite casting mould by starting drawing device, and circulating water temperature is protected
It holds at 25 ± 1 DEG C, obtains the continuous casting billet of surface-brightening, wherein zinc crystal grain is column crystal, the length of long axis direction and continuous casting billet
The angle in direction is 0 °~10 °.
The hot extrusion is carried out at 200 DEG C, extrusion speed 1mm/min, extrusion ratio 25.
The rolling is carried out in room temperature, and rolling speed is 0.07m/s, and deflection is 60~80%, and the kirsite stocking is made,
Wherein the average grain size of zinc crystal grain is 1~5 μm, and the size of a variety of second phases is less than 2 μm.
Sample is cut from the kirsite stocking carries out electrochemical corrosion, cytotoxicity and room temperature tensile mechanical property
Test.The preparation of said sample and test method are carried out according to the method that embodiment 1 provides.
Measure the room temperature tensile mechanical property of 8 example kirsites in table 2-1 are as follows: 120~450MPa of yield strength resists
180~590MPa of tensile strength, elongation percentage 5~60%.
Measuring Electrochemical corrosion rate of 8 example kirsites in simulated body fluid in table 2-1 is 0.05~0.23mm/
Year.
The cytotoxicity for measuring 8 example kirsites in table 2-1 is 0 grade or 1 grade, shows good cytocompatibility
Property.
Table 2-1
Embodiment 3:
Ingredient, preparation and the performance test of biodegradable Zn-Na system quaternary kirsite.
The kirsite contains 4 kinds of alloying elements, wherein 2 kinds are the alloying elements that must contain: Zn and Na, and the 3rd~4 kind
It is the alloy element further added.The chemical component of 18 embodiments of the kirsite is as shown in table 3-1, the conjunction of addition
Gold element total amount is 0.46~1.40%, surplus Zn, belongs to low alloying kirsite, at low cost.
The kirsite prepares processing flow are as follows: continuous casting → homogenization heat treatment → hot extrusion → rolling.By in table 3-1
The content of element carries out ingredient using high pure raw material, places them into the graphite crucible of continuous casting installation for casting, is passed through height after vacuumizing
Then graphite crucible is warming up to 700 DEG C by induction heating, keeps the temperature 5 minutes to melting sources and in electromagnetism by straight argon gas shielded
It is sufficiently mixed under power stirring.The temperature of graphite casting mould is heated to 440 DEG C, continuous casting billet is slowly pulled out graphite casting by starting drawing device
Type, circulating water temperature are maintained at 18 ± 1 DEG C, obtain the continuous casting billet of surface-brightening, wherein zinc crystal grain be column crystal, long axis direction with
The angle of the length direction of continuous casting billet is 0 °~10 °.
The homogenization heat treatment carries out in vacuum heat treatment furnace, after vacuumizing, is first warming up to 200 DEG C with 2 DEG C/min
Then heat preservation 4 hours is warming up to 360 DEG C with 1 DEG C/min and keeps the temperature 2 hours, then furnace cooling.
The hot extrusion is carried out at 250 DEG C, extrusion speed 4mm/min, extrusion ratio 16.
The rolling is carried out in room temperature, and rolling speed is 0.03m/s, and deflection is 82~93%, and the kirsite stocking is made,
Wherein the average grain size of zinc crystal grain is 1~5 μm, and the size of a variety of second phases is less than 1 μm.
Sample is cut from the kirsite stocking carries out electrochemical corrosion, cytotoxicity and room temperature tensile mechanical property
Test.The preparation of said sample and test method are carried out according to the method that embodiment 1 provides.
The test that sample carries out anti-microbial property is cut from the kirsite stocking.Sample is cut into 10 × 2mm of Φ first
Disk disk is put into alcohol and is cleaned by ultrasonic 20~40 minutes, clearly after polishing disk obtains the surface with metallic luster
It is spare with drying up after the completion of washing.The test of antibiotic property is carried out to alloy using spread plate, and is calculated and is resisted according to following formula
Bacterium rate: antibiotic rate (%)=(negative control group average colony number-sample sets average colony number)/negative control group average colony number
× 100%.Testing the bacterium used is Escherichia coli.
Measure the room temperature tensile mechanical property of 18 example kirsites in table 3-1 are as follows: 200~420MPa of yield strength,
260~550MPa of tensile strength, elongation percentage 3~55%.
Measure in table 3-1 Electrochemical corrosion rate of 18 example kirsites in simulated body fluid be 0.08~
0.30mm/.
The cytotoxicity for measuring 18 example kirsites in table 3-1 is 0 grade or 1 grade, shows good cytocompatibility
Property.
The antibiotic rate of example alloy 14,19,20,23,24,26~28 in table 3-1 is measured 90% or more, is had anti-
Bacterium property.
Table 3-1
Embodiment 4:
Ingredient, preparation and the performance test of biodegradable five yuan of kirsites of Zn-Na system.
The kirsite contains 5 kinds of alloying elements, wherein 2 kinds are the alloying elements that must contain: Zn and Na, and the 3rd~5 kind
It is the alloy element further added.The chemical component of 15 embodiments of the kirsite is as shown in table 4-1, the conjunction of addition
Gold element total amount is 0.44~1.37%, surplus Zn, belongs to low alloying kirsite, at low cost.
The kirsite prepares processing flow are as follows: continuous casting → homogenization heat treatment → hot extrusion → rolling.By in table 4-1
The content of element carries out ingredient using high pure raw material, places them into the graphite crucible of continuous casting installation for casting, is passed through height after vacuumizing
Then graphite crucible is warming up to 750 DEG C by induction heating, keeps the temperature 5 minutes to melting sources and in electromagnetism by straight argon gas shielded
It is sufficiently mixed under power stirring.The temperature of graphite casting mould is heated to 500 DEG C, continuous casting billet is slowly pulled out graphite casting by starting drawing device
Type, circulating water temperature are maintained at 15 ± 1 DEG C, obtain the continuous casting billet of surface-brightening, wherein zinc crystal grain be column crystal, long axis direction with
The angle of the length direction of continuous casting billet is 0 °~8 °.
The homogenization heat treatment carries out in vacuum heat treatment furnace, after vacuumizing, is first warming up to 250 DEG C with 4 DEG C/min
Heat preservation 3 hours, is then warming up to 375 DEG C with 2 DEG C/min and keeps the temperature 1.5 hours, is placed in the water that temperature is 0 DEG C and carries out immediately after
Water quenching.
The hot extrusion is carried out at 225 DEG C, extrusion speed 2mm/min, extrusion ratio 16.
The rolling is carried out in room temperature, and rolling speed is 0.05m/s, and deflection is 83~98%, and the kirsite stocking is made,
Wherein the average grain size of zinc crystal grain is 1~5 μm, and the size of a variety of second phases is less than 1 μm.
Sample is cut from the extruding stocking of the kirsite carries out electrochemical corrosion, cytotoxicity and room temperature tensile mechanics
The test of performance.The preparation of said sample and test method are carried out according to the method that embodiment 1 provides.
Measure the room temperature tensile mechanical property of 15 example kirsites in table 4-1 are as follows: 260~500MPa of yield strength,
320~700MPa of tensile strength, elongation percentage 2~46%.
Measure in table 4-1 Electrochemical corrosion rate of 15 example kirsites in simulated body fluid be 0.24~
0.43mm/.
The cytotoxicity for measuring 15 example kirsites in table 4-1 is 0 grade or 1 grade, shows good cytocompatibility
Property.
Table 4-1
Embodiment 5:
Ingredient, preparation and the performance test of the biodegradable hexa-atomic kirsite of Zn-Na system.
The kirsite contains 6 kinds of alloying elements, wherein 2 kinds are the alloying elements that must contain: Zn and Na, and the 3rd~6 kind
It is the alloy element further added.The chemical component of 10 embodiments of the kirsite is as shown in Table 5-1, the conjunction of addition
Gold element total amount is 0.79~1.41%, surplus Zn, belongs to low alloying kirsite, at low cost.
The kirsite prepares processing flow are as follows: continuous casting → hot extrusion → solution heat treatment → drawing.By first in table 5-1
The content of element carries out ingredient using high pure raw material, places them into the graphite crucible of continuous casting installation for casting, is passed through after vacuumizing high-purity
Then graphite crucible is warming up to 780 DEG C by induction heating, keeps the temperature 8 minutes to melting sources and in electromagnetic force by argon gas protection
It is sufficiently mixed under stirring.The temperature of graphite casting mould is heated to 460 DEG C, continuous casting billet is slowly pulled out graphite casting by starting drawing device
Type, circulating water temperature are maintained at 20 ± 1 DEG C, obtain the continuous casting billet of surface-brightening, wherein zinc crystal grain be column crystal, long axis direction with
The angle of the length direction of continuous casting billet is 0 °~10 °.
The hot extrusion is carried out at 190 DEG C, extrusion speed 1mm/min, extrusion ratio 16.
It is carried out in the solution heat treatment vacuum heat treatment furnace, keeps the temperature 5~8 hours at 378 DEG C, be placed in temperature immediately after
To carry out water quenching in the water of room temperature.By the solution heat treatment by the coarseer LiZn in table 5-1 in example alloy4、
CuZn5、Mg2Zn11Or MnZn13Part is dissolved into Zn matrix, reaches following tissue modulation effect: (1) discharging Li, Cu, Mg or Mn
Atom enters Zn matrix, forms substitution solid solution, improves alloy strength;(2) it in subsequent plastic processing, is precipitated and receives again
The LiZn of meter ruler cun4、CuZn5、Mg2Zn11Or MnZn13Second phase improves the comprehensive performance of alloy.
The drawing is carried out at 60~100 DEG C, and deflection is 85~96%, and the kirsite wire rod is made, and wherein zinc is brilliant
The average grain size of grain is less than 3 μm, and the size of a variety of second phases is less than 1 μm.
Sample is cut from the kirsite wire rod carries out electrochemical corrosion, cytotoxicity and room temperature tensile mechanical property
Test.The preparation of said sample and test method are carried out according to the method that embodiment 1 provides.
Measure the room temperature tensile mechanical property of 10 example kirsites in table 5-1 are as follows: 330~500MPa of yield strength,
380~700MPa of tensile strength, elongation percentage 10~37%.
Measure in table 5-1 Electrochemical corrosion rate of 10 example kirsites in simulated body fluid be 0.20~
0.52mm/.
The cytotoxicity for measuring 10 example kirsites in table 5-1 is 0 grade or 1 grade, shows good cytocompatibility
Property.
Table 5-1
Claims (10)
1. a kind of biodegradable Zn-Na system kirsite, it is characterised in that chemical component is in terms of quality %: Na be 0.01~
0.97%, NaZn in kirsite13Volume fraction be 0.4~40%.
2. biodegradable Zn-Na system kirsite as described in claim 1, it is characterised in that selected in the kirsite into
At least one of following 27 kinds of elements of one step addition: C:0.003~3.4%, Sn:0.01~10.2%, B:0.003~
3.1%, Ge:0.007~7.6%, Se:0.004~4.1%, P:0.002~1.6%, Ag:0.004~4.0%, Li:0.002
~0.82%, Cu:0.018~6.0%, Mg:0.005~2.0%, Ce, Pr, Nd, Sm, Ho:0.017~4.2%, Er, Gd and
Lu:0.019~4.7%, K:0.004~1.0%, La:0.014~3.5%, Ca, Ti:0.005~1.1%, Fe, Mn and Mo:
0.006~1.5%, Sr, Zr:0.009~2.3%.
3. biodegradable Zn-Na system as described in claim 2 kirsite, it is characterised in that comprehensively consider the phase between element
Influence of the interaction to the kirsite comprehensive performance, and consider cost of alloy and processing performance, control the various alloys of addition
The total amount of element is no more than 2.0%, surplus Zn, obtains the biodegradable Zn-Na system kirsite of low cost, low alloying,
Its mechanical property is significantly higher than pure zinc.
4. the preparation method of biodegradable Zn-Na system as described in claim 2 kirsite, it is characterised in that processing flow
It is divided into three kinds:
(1) continuous casting → hot extrusion → rolling;
(2) continuous casting → hot extrusion → solution heat treatment → drawing;
(3) continuous casting → homogenization heat treatment → hot extrusion → rolling.
5. the preparation method of biodegradable Zn-Na system as described in claim 4 kirsite, it is characterised in that step (1)
The alloy raw material smelting temperature of the continuous casting is 580~880 DEG C, vacuumizes or lead to inert gas shielding, heat preservation 5~after twenty minutes
Start continuous casting, heated mold maintains 5~27 DEG C of circulation using temperature to being higher than 430~550 DEG C of the kirsite fusing point
Water cools down continuous casting billet except casting mold outlet, and drawing speed is 0.3~10cm/min.
6. the preparation method of biodegradable Zn-Na system as described in claim 4 kirsite, it is characterised in that step (2)
Or (3) described hot extrusion is carried out at 150~300 DEG C, extrusion speed is 1~8mm/min, and extrusion ratio is 9~81, refines the second phase
Size to less than 50 μm.
7. the preparation method of biodegradable Zn-Na system as described in claim 4 kirsite, it is characterised in that step (3)
Or (4) described rolling is carried out in room temperature~320 DEG C, rolling speed is 0.01~0.1m/s, and deflection is 10~98%, refines zinc crystal grain
Size to less than 10 μm.
8. the preparation method of biodegradable Zn-Na system as described in claim 4 kirsite, it is characterised in that step (4)
The drawing is carried out in room temperature~280 DEG C, and deflection is 20~99.9%.
9. the preparation method of biodegradable Zn-Na system as described in claim 4 kirsite, it is characterised in that step (3)
The solution heat treatment carries out under vacuum or inert gas shielding environment, keeps the temperature 1~25 hour at 340~390 DEG C, then stands
That is water quenching, by 10~100% coarseer AgZn3、LiZn4、CuZn5、Mg2Zn11And MnZn13Second phase is dissolved into Zinc Matrix,
Improve the degradation safety in vivo of the kirsite.
10. the preparation method of biodegradable Zn-Na system as described in claim 4 kirsite, it is characterised in that step (2)
Homogenization heat treatment point 2 steps under vacuum or inert gas shielding environment carry out, and are first warming up to 200 with 2~10 DEG C/min
~300 DEG C keep the temperature 1~4 hour, cooling after being then warming up to 350~380 DEG C of heat preservations 1~3 hour with 1~5 DEG C/min, described
The type of cooling includes furnace cooling and water quenching.
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