CN109119502A - A kind of photovoltaic module with electro-magnetic screen function - Google Patents

A kind of photovoltaic module with electro-magnetic screen function Download PDF

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Publication number
CN109119502A
CN109119502A CN201811020614.0A CN201811020614A CN109119502A CN 109119502 A CN109119502 A CN 109119502A CN 201811020614 A CN201811020614 A CN 201811020614A CN 109119502 A CN109119502 A CN 109119502A
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coating
electro
photovoltaic module
magnetic screen
mxene
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CN201811020614.0A
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CN109119502B (en
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甘坚梅
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China Hydropower Consulting Group Dayao New Energy Development Co ltd
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Foshan Bean Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/049Protective back sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The present invention relates to a kind of photovoltaic modulies with electro-magnetic screen function, including backboard, lower EVA adhesive film, solar battery, upper EVA adhesive film, glass cover-plate, the backboard is coated with coating for EMI shielding close to the side of solar battery, the glass cover-plate is infrared external reflection heat-protecting glass, the coating for EMI shielding is made by electromagnetic screen coating coating is dry, the photovoltaic module can effectively shield the electromagnetic radiation at back, and operation stability is high.

Description

A kind of photovoltaic module with electro-magnetic screen function
Technical field
The present invention relates to photovoltaic technology field more particularly to a kind of photovoltaic modulies with electro-magnetic screen function.
Background technique
Several single battery series and parallels must be connected and tightly be packaged into component by solar battery to be made as power supply It is the core in solar power system with, photovoltaic module, when solar cell working, generates biggish operating current, with Connection inverter and power grid, work in power frequency to several hundred kHz frequency ranges, thus be inevitably generated it is static and Alternate electromagnetic radiation influences the operation of photovoltaic module equipment and health of human body.
Summary of the invention
The present invention is intended to provide a kind of photovoltaic module with electro-magnetic screen function, set forth above to solve the problems, such as.
A kind of photovoltaic module with electro-magnetic screen function, including backboard, lower EVA glue are provided in the embodiment of the present invention Film, solar battery, upper EVA adhesive film, glass cover-plate, the backboard are coated with electromagnetic shielding close to the side of solar battery and apply Layer, the glass cover-plate are infrared external reflection heat-protecting glass, and the coating for EMI shielding is made by electromagnetic screen coating coating is dry, The electromagnetic screen coating is by the modified MXene in surface, epoxy resin, ethyl acetate, silane coupling agent, organobentonite mixing system ?;
Preferably, in the electromagnetic screen coating surface be modified MXene, epoxy resin, ethyl acetate, silane coupling agent, Bentonite mass ratio is (150-200): 100:(30-50): 1:3;
Preferably, the modified MXene in the surface includes MXene carrier and load layer, and load layer includes zinc oxide phase, carbon phase With titanium dioxide phase;
Preferably, the MXene carrier is that sintering titanium aluminum carbide etches to obtain through the hydrofluoric acid solution containing lithium ion;It is described Carbon phase and titanium dioxide are mutually obtained by MXene carrier through carbon dioxide high-temperature oxydation;The zinc oxide is mutually by MXene carrier through zinc Ion load, hydrazine hydrate reduction, carbon dioxide high-temperature oxydation obtain;
Preferably, the hydrofluoric acid solution containing lithium ion is the concentrated hydrochloric acid solution dissolved with lithium fluoride, and fluorination lithium concentration is 0.05g/ml;
Preferably, the sintering titanium aluminum carbide is made by titanium, aluminium, titanium carbide 5:3:20 in mass ratio through high temperature sintering;
Preferably, the process temperature of the carbon dioxide high-temperature oxydation is 850 DEG C, soaking time 60min, carbon dioxide stream Measure 150ml/min.
The technical solution that the embodiment of the present invention provides can include the following benefits:
Electro-magnetic screen layer is coated in photovoltaic component back plate, can effectively shield the electromagnetic radiation at back;The heat-insulated glass of infrared external reflection Glass, which makees glass cover-plate, can effectively reduce the operating ambient temperature of solar battery, keeps the shield effectiveness of electro-magnetic screen layer, provides Operation stability;By providing bigger surface and interface to MXene surface microstructure Modification design, stacking and size are reduced Contact resistance caused by effect enhances electric conductivity, increases electromagnetic wave propagation path, promotes its decaying, improves impedance matching, Effective absorption band is widened, electromagnetic absorption performance is improved.
The additional aspect of the present invention and advantage will be set forth in part in the description, and will partially become from the following description Obviously, or practice through the invention is recognized.It should be understood that above general description and following detailed description are only Be it is exemplary and explanatory, the present invention can not be limited.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings, but the embodiment in attached drawing is not constituted to any limit of the invention System, for those of ordinary skill in the art, without creative efforts, can also obtain according to the following drawings Other attached drawings.
Fig. 1 is the structural schematic diagram of photovoltaic module of the present invention.
Detailed description of the invention: 1- solar battery;2- glass cover-plate;The upper EVA adhesive film of 3-;EVA adhesive film under 4-;5- backboard;6- electricity Magnetic masking layer.
Specific embodiment
Example embodiments are described in detail here, and the example is illustrated in the accompanying drawings.Following description is related to When attached drawing, unless otherwise indicated, the same numbers in different drawings indicate the same or similar elements.Following exemplary embodiment Described in embodiment do not represent all embodiments consistented with the present invention.On the contrary, they be only with it is such as appended The example of device and method being described in detail in claims, some aspects of the invention are consistent.
Electromagnetic radiation is called electronic smoke, is the phenomenon that energy is emitted to space with electromagnetic wave, electronics and information industry Fast development, be greatly promoted the universal of wireless telecom equipment and high-frequency electron device, also result in the electricity got worse Magnetic disturbance and electromagnetic pollution not only interfere the normal work of electronic component, and potential health danger can be also caused to human body Evil, electromagenetic wave radiation are listed in the fourth-largest pollution sources after water source, atmosphere, noise, long-term excessive electromagnetic radiation meeting pair Human body reproduction, nerve and immune system etc. damage.
Electromagnetic shielding material can absorb the electromagnetic wave issued with reflective electron equipment to a certain extent, be developed A variety of electromagnetic shielding materials are to eliminate electromagnetic pollution, and traditional electromagnetic shielding material uses the metals such as copper, aluminium to manufacture more, high density It is limited in the application of the multiple fields such as movable equipment, wearable electronic product and physical protection, Qi Taru with large volume Nickel cobalt metallic fiber is overlying on to paraffin based composites, the carbonization silicon sponge, graphene-dimethyl silicone polymer of biological Carbon fibe Composite sponge, it is big that there are density, using the wide disadvantage of thickness, therefore, develops light, high tenacity and the strong electromagnetic screen of machinability Covering material and product will be with important research significance and practical application value.
MXene is a kind of two-dimentional new material with class graphene-structured, special metalloid characteristic and stratiform knot Structure makes it have potential application in electromagnetic shielding field, but its absorbing property is unsatisfactory, this is with material with the phase interaction of electromagnetic wave Related with mechanism and impedance matching capability, exploitation lightweight, broad absorption band be wide, high-absorbility MXene class material, need to its into Row microstructure design surface is modified to promote Absorbing Materials.
The embodiment of the present invention is related to a kind of photovoltaic module with electro-magnetic screen function, including backboard, lower EVA adhesive film, Solar battery, upper EVA adhesive film, glass cover-plate, the backboard are coated with coating for EMI shielding close to the side of solar battery, The glass cover-plate is infrared external reflection heat-protecting glass, and the coating for EMI shielding is made by electromagnetic screen coating coating is dry, institute Electromagnetic screen coating is stated by the modified MXene in surface, epoxy resin, ethyl acetate, silane coupling agent, organobentonite mixing system ?;
Preferably, in the electromagnetic screen coating surface be modified MXene, epoxy resin, ethyl acetate, silane coupling agent, Bentonite mass ratio is (150-200): 100:(30-50): 1:3;
Preferably, the modified MXene in the surface includes MXene carrier and load layer, and load layer includes zinc oxide phase, carbon phase With titanium dioxide phase;
Preferably, the MXene carrier is that sintering titanium aluminum carbide etches to obtain through the hydrofluoric acid solution containing lithium ion;It is described Carbon phase and titanium dioxide are mutually obtained by MXene carrier through carbon dioxide high-temperature oxydation;The zinc oxide is mutually by MXene carrier through zinc Ion load, hydrazine hydrate reduction, carbon dioxide high-temperature oxydation obtain;
As oxidant and oxidizing condition is controlled using carbon dioxide, part oxygen while keeping the lamellar structure of MXene carrier Change, in its Surface Creation carbon phase and titanium dioxide phase, improves conductivity and impedance matching, intrinsic defect increases dipole polarization;It carves Obtained MXene carrier surface is lost with electron rich group, is easily combined, is reduced in the form of electrostatic or complexing with zinc metal ion Radical position, enhancing is conductive, then is reduced to Metal Supported in MXene carrier surface, and zinc oxide is that a kind of direct band gap is wide Bandgap semiconductor has low dielectric constant, can form the heterogeneous of multiple class fish scales with titanium dioxide phase, carbon phase, MXene carrier Interface shows high dielectric loss, hinders the effective mobility of electronics in the structure, under the action of electromagnetic wave, material surface The a large amount of charges inspired are assembled at the hetero-junctions of interface, form space charge doping region, form scattering effect to electron transfer, Dielectric dipolar interaction and relevant relaxation effect are generated, dissipative electromagnetic wave, performance is better than single-phase MXene carrier or respectively Ingredient is simply mixed;
Preferably, the hydrofluoric acid solution containing lithium ion is the concentrated hydrochloric acid solution dissolved with lithium fluoride, and fluorination lithium concentration is 0.05g/ml;
Preferably, the sintering titanium aluminum carbide is made by titanium, aluminium, titanium carbide 5:3:20 in mass ratio through high temperature sintering;
Preferably, the process temperature of the carbon dioxide high-temperature oxydation is 850 DEG C, soaking time 60min, carbon dioxide stream Measure 150ml/min.
Enumerate embodiment further below with the present invention will be described in detail.It will similarly be understood that following embodiment is served only for this Invention is further described, and should not be understood as limiting the scope of the invention, those skilled in the art is according to this hair Some nonessential modifications and adaptations that bright above content is made all belong to the scope of protection of the present invention.Following examples are specific Technological parameter etc. is also only an example in OK range, i.e. those skilled in the art can be done properly by the explanation of this paper In the range of select, and do not really want to be defined in hereafter exemplary specific value.
Embodiment 1
In the present embodiment, a kind of photovoltaic module with electro-magnetic screen function, including backboard, lower EVA adhesive film, solar-electricity Pond, upper EVA adhesive film, glass cover-plate, the backboard are coated with coating for EMI shielding, the glass close to the side of solar battery Cover board is infrared external reflection heat-protecting glass, and the coating for EMI shielding is made by electromagnetic screen coating coating is dry, the electromagnetic screen Cover the preparation of coating the following steps are included:
S1, titanium aluminum carbide preparation
Titanium valve, aluminium powder, titanium carbide powder are weighed respectively according to the ratio of mass ratio 5:3:20 and is mixed, and mixed-powder is existed Disperse in alcohol, with ball mill ball milling for 24 hours after, dry sample, indentation graphite jig be warming up under argon atmosphere 1400 DEG C, temperature calcination 2h is kept to be crushed, be ground up, sieved after naturally cool to titanium aluminum carbide agglomerate is obtained after room temperature, Obtain titanium aluminum carbide powder of the partial size less than 500 mesh;
The preparation of S2, MXene carrier
Lithium fluoride 1g is added in PTFE material container, is slowly added to the hydrogen chloride solution of 20ml 10mol/L, stirs 30min controls temperature at 50 DEG C hereinafter, above-mentioned solution slowly is added in 1g titanium aluminum carbide powder several times, and addition finishes 35 DEG C of heat preservation 72h afterwards, every 6h shake is primary, and after reaction, repeated centrifugation, washing to cleaning solution are in neutrality, drying precipitated;
S3, zinc MXene preparation is carried
It being added obtained by 2g S2 step and precipitates in 100ml deionized water, ultrasonication handles 2min, ultrasonic power 270W, Ultrasonic time: then anhydrous ZnCl is added in dwell time 1s:2s20.86g, CTAB 0.36g, stirring and dissolving, NH4OH is adjusted PH value of solution stirs 30min, obtains suspending liquid A, CTAB 0.18g is added in 50ml deionized water, hydrazine hydrate 5g is obtained to 10 Solution B is slowly added into suspending liquid A by solution B, is stirred 2h, is alternately repeatedly washed with dehydrated alcohol and distilled water, 50 DEG C drying;
S4, carbon dioxide high-temperature oxydation
Sample obtained by 0.2g S3 step is weighed, under argon atmosphere, 600 DEG C is warming up to, keeps the temperature 45min, temperature liter To 750 DEG C, 15min is kept the temperature, atmosphere is switched to carbon dioxide gas, and gas flow 150ml/min keeps the temperature 60min, and atmosphere is cut It is changed to argon gas, after being cooled to room temperature certainly, obtains oxidation product;
S5, S4 stage oxidation product and epoxy resin, ethyl acetate, silane coupling agent, organobentonite are with mass ratio 200:100:50:1:3 mixing, is made electromagnetic screen coating.
Embodiment 2
In the present embodiment, a kind of photovoltaic module with electro-magnetic screen function, including backboard, lower EVA adhesive film, solar-electricity Pond, upper EVA adhesive film, glass cover-plate, the backboard are coated with coating for EMI shielding, the glass close to the side of solar battery Cover board is infrared external reflection heat-protecting glass, and the coating for EMI shielding is made by electromagnetic screen coating coating is dry, the electromagnetic screen Cover the preparation of coating the following steps are included:
S1, titanium aluminum carbide preparation
Titanium valve, aluminium powder, titanium carbide powder are weighed respectively according to the ratio of mass ratio 5:3:20 and is mixed, and mixed-powder is existed Disperse in alcohol, with ball mill ball milling for 24 hours after, dry sample, indentation graphite jig be warming up under argon atmosphere 1400 DEG C, temperature calcination 2h is kept to be crushed, be ground up, sieved after naturally cool to titanium aluminum carbide agglomerate is obtained after room temperature, Obtain titanium aluminum carbide powder of the partial size less than 500 mesh;
The preparation of S2, MXene carrier
Lithium fluoride 1g is added in PTFE material container, is slowly added to the hydrogen chloride solution of 20ml 10mol/L, stirs 30min controls temperature at 50 DEG C hereinafter, above-mentioned solution slowly is added in 1g titanium aluminum carbide powder several times, and addition finishes 35 DEG C of heat preservation 72h afterwards, every 6h shake is primary, and after reaction, repeated centrifugation, washing to cleaning solution are in neutrality, drying precipitated;
S3, zinc MXene preparation is carried
It being added obtained by 2g S2 step and precipitates in 100ml deionized water, ultrasonication handles 2min, ultrasonic power 270W, Ultrasonic time: then anhydrous ZnCl is added in dwell time 1s:2s20.86g, CTAB 0.36g, stirring and dissolving, NH4OH is adjusted PH value of solution stirs 30min, obtains suspending liquid A, CTAB 0.18g is added in 50ml deionized water, hydrazine hydrate 5g is obtained to 10 Solution B is slowly added into suspending liquid A by solution B, is stirred 2h, is alternately repeatedly washed with dehydrated alcohol and distilled water, 50 DEG C drying;
S4, carbon dioxide high-temperature oxydation
Sample obtained by 0.2g S3 step is weighed, under argon atmosphere, 600 DEG C is warming up to, keeps the temperature 45min, temperature liter To 750 DEG C, 15min is kept the temperature, atmosphere is switched to carbon dioxide gas, and gas flow 150ml/min keeps the temperature 60min, and atmosphere is cut It is changed to argon gas, after being cooled to room temperature certainly, obtains oxidation product;
S5, S4 stage oxidation product and epoxy resin, ethyl acetate, silane coupling agent, organobentonite are with mass ratio 150:100:30:1:3 mixing, is made electromagnetic screen coating.
Comparative example 1
Step S2 products therefrom and epoxy resin, ethyl acetate, silane coupling agent, organobentonite are with mass ratio 200: 100:50:1:3 mixing, is made coating.
Experiment test:
Using the test method of the Materials ' Shielding Effectiveness in SJ50524-1995 standard 100 × 103—1.5×109kHz Frequency range in the electromagnetic wave shielding of electromagnetic shielding film of the preparation of the electromagnetic screen coating described in embodiment can be carried out test, It is surveyed using the conductivity of the electromagnetic shielding film of comprehensive physical property measuring system electromagnetic screen coating described in embodiment preparation Examination, test result such as table 1.
1 embodiment test result of table
Conductivity (S/cm) Shielding properties (dB)
Embodiment 1 18 48-55
Embodiment 2 15 28-34
Comparative example 1 2 10-15
The foregoing is merely preferred modes of the invention, are not intended to limit the invention, all in spirit and original of the invention Within then, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (7)

1. a kind of photovoltaic module with electro-magnetic screen function, which is characterized in that including backboard, lower EVA adhesive film, solar-electricity Pond, upper EVA adhesive film, glass cover-plate, the backboard are coated with coating for EMI shielding, the glass close to the side of solar battery Cover board is infrared external reflection heat-protecting glass, and the coating for EMI shielding is made by electromagnetic screen coating coating is dry, the electromagnetic screen Coating is covered to be mixed to prepare by the modified MXene in surface, epoxy resin, ethyl acetate, silane coupling agent, organobentonite.
2. a kind of photovoltaic module with electro-magnetic screen function according to claim 1, which is characterized in that the electricity Surface modification MXene, epoxy resin, ethyl acetate, silane coupling agent, bentonite mass ratio are in magnetic screen coating (150-200):100:(30-50):1:3。
3. a kind of photovoltaic module with electro-magnetic screen function according to claim 2, which is characterized in that the surface changes Property MXene includes MXene carrier and load layer, and load layer includes zinc oxide phase, carbon phase and titanium dioxide phase.
4. a kind of photovoltaic module with electro-magnetic screen function according to claim 3, which is characterized in that the MXene Carrier is that sintering titanium aluminum carbide etches to obtain through the hydrofluoric acid solution containing lithium ion;The carbon phase and titanium dioxide are mutually by MXene Carrier is obtained through carbon dioxide high-temperature oxydation;The zinc oxide is mutually loaded by MXene carrier through zinc ion, hydrazine hydrate restores, Carbon dioxide high-temperature oxydation obtains.
5. a kind of photovoltaic module with electro-magnetic screen function according to claim 4, which is characterized in that it is described containing lithium from The hydrofluoric acid solution of son is the concentrated hydrochloric acid solution dissolved with lithium fluoride, and fluorination lithium concentration is 0.05g/ml.
6. a kind of photovoltaic module with electro-magnetic screen function according to claim 4, which is characterized in that the sintering carbon Change titanium aluminium to be made by titanium, aluminium, titanium carbide 5:3:20 in mass ratio through high temperature sintering.
7. a kind of photovoltaic module with electro-magnetic screen function according to claim 4, which is characterized in that the titanium dioxide The process temperature of carbon high-temp oxidation is 850 DEG C, soaking time 60min, carbon dioxide flow 150ml/min.
CN201811020614.0A 2018-09-03 2018-09-03 Photovoltaic module with electromagnetic shielding function Expired - Fee Related CN109119502B (en)

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