CN109112872A - A kind of multi-functional pulper - Google Patents

A kind of multi-functional pulper Download PDF

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Publication number
CN109112872A
CN109112872A CN201811250407.4A CN201811250407A CN109112872A CN 109112872 A CN109112872 A CN 109112872A CN 201811250407 A CN201811250407 A CN 201811250407A CN 109112872 A CN109112872 A CN 109112872A
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CN
China
Prior art keywords
slurry tank
turntable
water
fixed
slurry
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Granted
Application number
CN201811250407.4A
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Chinese (zh)
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CN109112872B (en
Inventor
吴佳能
丁劲松
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Xiamen Zhongqian Machinery Co ltd
Original Assignee
Quanzhou Da Chuang Machinery Manufacturing Co Ltd
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Priority to CN201811250407.4A priority Critical patent/CN109112872B/en
Publication of CN109112872A publication Critical patent/CN109112872A/en
Application granted granted Critical
Publication of CN109112872B publication Critical patent/CN109112872B/en
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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/34Kneading or mixing; Pulpers
    • D21B1/345Pulpers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/92Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/836Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8361Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
    • B01F33/83612Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/41Mounting or supporting stirrer shafts or stirrer units on receptacles
    • B01F35/411Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft
    • B01F35/4112Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft at the bottom of the receptacle, e.g. by studs
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/32Defibrating by other means of waste paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/47Mixing of ingredients for making paper pulp, e.g. wood fibres or wood pulp
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Paper (AREA)

Abstract

The present invention provides a kind of multi-functional pulpers, including pedestal, slurry tank, end cap and heating mantle, slurry tank is connected in base top, and end cap is erected at slurry tank top, and heating mantle is socketed on slurry tank outer end face, heating wire and conduction oil are equipped in heating mantle, so that range of temperature is 25 DEG C~55 DEG C in slurry tank, wherein slurry tank top side is fixed with water inlet pipe, it is fixed with exhaust tube on slurry tank below water inlet pipe, so that air pressure is 5kpa in slurry tank;Slurry pot bottom side is fixed with grout outlet, and charging pipe is fixed on the slurry tank above grout outlet, sets the water containing carbon dioxide in charging pipe, and the ratio of the carbon dioxide and water is 0.8:1.The present invention has makes drum move the advantages of gradually grinding, refine cardboard particle, and then faster form paper pulp in conjunction with water cardboard using water boiling.

Description

A kind of multi-functional pulper
Technical field
The present invention relates to pulp production plant fields, specifically, being related to a kind of multi-functional pulper.
Background technique
Low-carbon environment-friendly paper pulp packaging (table ware) meets the renewable sources of energy exploitation of International Environmental Protection tissue, and " BPI " can top dressing New material, develops recyclable economy, and conservation of nature environment improves the pollution-free industry of the healthy water product of the people, makes low-carbon green packet It fills more humanized.
The most process of production of environment-friendly paper pulp packaging now is slurrying, for starching and forming, wherein in pulp stage, It relies on pulper to smash cardboard mostly rear soluble in water, paper pulp is formed after being stirred for, because of the mechanical problem of pulper, such as knife Mouth abrasion or deformation can make the granular size for crushing out cardboard different, and then make in the unit volume of cardboard particle in water It is unevenly distributed, causes the fineness of paper pulp irregular, the state of water and paper pulp layering is presented, influences the molding of paper matrix.
Summary of the invention
In place of solving above-mentioned the deficiencies in the prior art, the purpose of the present invention is to provide a kind of multi-functional slurrying Machine, to overcome defect in the prior art.
To achieve the goals above, the present invention provides a kind of multi-functional pulper, including pedestal, slurry tank, end cap and Heating mantle, slurry tank are connected in base top, and end cap is erected at slurry tank top, and heating mantle is socketed on slurry tank outer end face, heating mantle It is interior to be equipped with heating wire and conduction oil, so that range of temperature is 25 DEG C~55 DEG C in slurry tank, wherein slurry tank top side is connected There is water inlet pipe, be fixed with exhaust tube on the slurry tank below water inlet pipe, so that air pressure is 5kpa in slurry tank;Pot bottom side is starched to be connected There is grout outlet, charging pipe is fixed on the slurry tank above grout outlet, there is the water containing carbon dioxide, the dioxy in charging pipe The ratio for changing carbon and water is 0.8:1.
Cardboard is first placed on slurry pot bottom when making paper pulp by using above-mentioned technical proposal, then covers end Lid is filled the water into slurry tank by water inlet pipe, continues to add water after water covers cardboard, until water surface elevation is higher than cardboard height 10cm Stop water filling afterwards, starting heating mantle improves the liveness of hydrone to slurry tank heating, water is made to be easier to penetrate into cardboard;To cardboard After being soaked, opening exhaust tube will starch gas in tank and take away, so that air pressure reaches 5kpa in slurry tank, the boiling point of water is 35 DEG C of left sides at this time The right side, while water temperature is increased to 50 DEG C by heating mantle, and water is enabled acutely to boil, and is gradually shelled cardboard using the strenuous exercise of hydrone From refining cardboard particle, and then faster form paper pulp in conjunction with water, and guarantee under pulp unit volume that fineness distribution is equal It is even, improve the qualified degree of paper pulp;Charging pipe is arranged simultaneously can not only supplement water, improve paper pulp water content, keep paper pulp more readily soluble, also It can provide gas, be separated from water to form bubble using gas, further cardboard is removed, improve peeling rate, Jin Erti High repulping rate.
As the further explanation to pulper of the present invention, it is preferable that be fixed with steel membrane, steel membrane on slurry top tank structure For stainless steel material, steel membrane inner wall smooth.
By using above-mentioned technical proposal, prevents paper pulp to be attached on slurry top tank structure and cannot flow out outside slurry tank, guarantee slurry The cleanliness of tank facilitates next paper pulp to go on smoothly.
As the further explanation to pulper of the present invention, it is preferable that slurry tank inner bottom is provided with mixing part Part, mixing component include turntable and stirring rod, and turntable is rotatably connected to slurry pot bottom, and four stirring rods are connected in turntable top End, stirring rod length direction is vertical with turntable end face, is placed with cardboard on the turntable between stirring rod.
By using above-mentioned technical proposal, stirring rod, which is arranged, can not only play the role of positioning cardboard, prevent cardboard wrong Position covering slurry tank cross section makes water be not easy to flow to slurry pot bottom, and then influences the problem of starching tank water capacity, can also turn in turntable Under dynamic, play the role of agitating pulp, the peeling effect of hydrous water improves the speed of slurrying, saves working hour.
As the further explanation to pulper of the present invention, it is preferable that in turntable top end face height and grout outlet Nozzle height is identical.
By using above-mentioned technical proposal, guarantees that paper pulp can flow completely out outside slurry tank, avoid wasting.
As the further explanation to pulper of the present invention, it is preferable that slurry tank interior side is fixed with blend stop, keeps off Length direction is vertical and end face is stretched out outside steel membrane.
By using above-mentioned technical proposal, blend stop, which is arranged, makes water in the angular velocity of rotation of outer ring and the angular velocity of rotation of inner ring Difference forms pressure using speed difference at blend stop, while pressure is applied to cardboard particle by water, further makes cardboard particle point Solution, improves the fineness of pulp liquor.
As the further explanation to pulper of the present invention, it is preferable that end cap insertion slurry tank in and with slurry tank spiral shell Line connection, end cap bottom is abutted with blend stop top.
By using above-mentioned technical proposal, increases end cap and starch the contact area of tank, while guaranteeing slurry using being threadedly coupled The tightness of tank, and then guarantee the stable gas pressure of slurry tank.
As the further explanation to pulper of the present invention, it is preferable that be provided with driving part on pedestal, drive Component includes that motor, driving gear and driven gear, motor are connected on pedestal, and driving gear is rotatably connected to motor Output shaft end, driven gear and turntable are connected, and driving gear is engaged with driven gear, so that motor drives turntable rotation.
By using above-mentioned technical proposal, turntable can be made to rotate automatically, change simultaneously the steering of motor, make stirring rod can be into The movement of row different directions, and then cardboard is made to be enabled cardboard be easier to fragmentation by the effect of the power of different directions.
As the further explanation to pulper of the present invention, it is preferable that the driving outside diameter of gear is less than driven gear Outer diameter, driving the transmission ratio of gear and driven gear is 1:3.
By using above-mentioned technical proposal, driven gear can be made to export high torque, then stirring rod is easier to blend cardboard.
The invention has the following advantages:
1, the present invention removes cardboard using the boiling of water, makes manufactured pulp liquor ten by setting exhaust tube and heating mantle It is point careful sticky, convenient for molding;
2, the crushing effect to cardboard is further increased by the way that mixing component is arranged, improves the production efficiency of paper pulp;
3, turntable can be made to rotate automatically by the way that driving part is arranged, while can also stirring rod is made to apply from many aspects to cardboard Power improves crushing effect.
Detailed description of the invention
Fig. 1 is general assembly effect picture of the invention;
Fig. 2 is top view of the invention;
Fig. 3 is partial sectional view of the invention;
Fig. 4 is full sectional view of the invention.
Description of symbols:
1, pedestal;2, tank is starched;21, water inlet pipe;22, grout outlet;23, exhaust tube;24, charging pipe;25, steel membrane;3, end cap; 4, heating mantle;5, driving part;51, motor;52, gear is driven;53, driven gear;6, mixing component;61, turntable;62, it stirs Mix bar;7, cardboard;8, blend stop.
Specific embodiment
It is attached now in conjunction with appended preferred embodiment in order to further appreciate that structure of the invention, feature and other purposes With attached drawing, detailed description are as follows, this attached drawing embodiment described is only used to illustrate the technical scheme of the present invention, and non-limiting Invention.
A kind of multi-functional pulper, in conjunction with Fig. 1, Fig. 2, including pedestal 1, slurry tank 2, end cap 3 and heating mantle 4, pedestal 1 are Ring support, slurry tank 2 are columnar tank, and slurry tank 2 is connected in 1 top of pedestal, starches and be fixed with steel membrane 25, steel membrane 25 on 2 inner wall of tank For stainless steel material, 25 inner wall smooth of steel membrane prevents paper pulp to be attached on slurry 2 inner wall of tank and cannot flow out outside slurry tank 2, guarantees slurry The cleanliness of tank 2 facilitates next paper pulp to go on smoothly;End cap 3 is ring cover, is inserted into slurry tank 2 on the inside of end cap 3 and slurry 2 spiral shell of tank Line connection to increase end cap 3 and starch the contact area of tank 2, while guaranteeing the air-tightness of slurry tank 1, Jin Erbao using threaded connection The stable gas pressure of card slurry tank 2;Heating mantle 4 be it is annular tube shaped, heating mantle 4 be socketed in slurry 2 outer end face of tank on, be equipped in heating mantle 4 Heating wire and conduction oil are powered when needing to heat slurry tank 2 to heating wire, and heating wire generates heat after being powered, and utilize conduction oil Superior thermal conductivity makes to starch 2 thermally equivalent of tank.So that range of temperature is 25 DEG C~55 DEG C in slurry tank 2.
It in conjunction with Fig. 1, Fig. 3, starches and is placed with cardboard 7 in tank 2, slurry 2 top side of tank is fixed with water inlet pipe 21, under water inlet pipe 21 Exhaust tube 23 is fixed on the slurry tank 2 of side, 23 outer diameter of exhaust tube is less than water inlet pipe outside diameter;When making paper pulp, first cardboard 7 is put It sets in slurry 2 bottom of tank, then covers end cap 3, filled the water by water inlet pipe 21 into slurry tank 2, continue to add after water covers cardboard 7 Water, until water surface elevation stops water filling after being higher than cardboard height 10cm, water, which covers cardboard 10cm, so that cardboard is fully absorbed moisture, Reach the state of being soaked, facilitates and carry out broken work.
In conjunction with Fig. 1, Fig. 3, after cardboard is soaked, 4 pairs of slurry tank 2 heating of starting heating mantle improve the liveness of hydrone, make Water is easier to penetrate into cardboard 7, then takes away when opening exhaust tube 23 will starch gas in tank 2, so that air pressure reaches in slurry tank 2 5kpa, the boiling point of water is 35 DEG C or so at this time, while water temperature is increased to 50 DEG C by heating mantle 4, and water is enabled acutely to boil, and utilizes moisture 7 phased separation of cardboard refines 7 particle of cardboard by the strenuous exercise of son, and then paper pulp is faster formed in conjunction with water, and guarantee paper Fineness is evenly distributed under slurry unit volume, improves the qualified degree of paper pulp.
In conjunction with Fig. 1, Fig. 2, starches 2 bottom side of tank and be fixed with grout outlet 22, be fixed with and fill on the slurry tank 2 of 22 top of grout outlet Water pipe 24, sets the water containing carbon dioxide in charging pipe 24, and the ratio of the carbon dioxide and water is 0.8:1;Setting is filled simultaneously Water pipe 24 can not only supplement water, improve paper pulp water content, keep cardboard more readily soluble, gas, the titanium dioxide of 0.8:1 content can also be provided Outside the faster water seepage of carbon energy when heated;It is separated from water to form bubble using carbon dioxide gas, further cardboard 7 is carried out Removing improves peeling rate, and then improves repulping rate.
In conjunction with Fig. 1, Fig. 3, starches 2 inner bottom of tank and be provided with mixing component 6, mixing component 6 includes turntable 61 and stirring rod 62, turntable 61 be it is discoid, 61 outer diameter of turntable is identical with 25 internal diameter of steel membrane, turntable 61 be rotatably connected on starches 2 bottom of tank, turntable 61 Top end face height is identical as 22 inner tube open height of grout outlet, guarantees that paper pulp can flow completely out outside slurry tank 2, avoids wasting;Stirring rod 62 be square pole, and four stirring rods 62 are connected in 61 top of turntable, and 62 length direction of stirring rod is vertical with 61 end face of turntable, cardboard 7 are placed on the turntable 61 between stirring rod 62;Setting stirring rod 62 can not only play the role of positioning cardboard 7, prevent paper It the dislocation covering slurry of plate 72 cross section of tank can also be the problem of so that water is not easy to flow to slurry 2 bottom of tank, and then influence slurry 2 water capacity of tank Under the rotation of turntable 61, play the role of agitating pulp, the peeling effect of hydrous water improves the speed of slurrying, saves working hour.
In conjunction with Fig. 2, Fig. 4, be provided with driving part 5 on pedestal 4, driving part 5 include motor 51, driving gear 52 and from Moving gear 53, motor 51 are connected on pedestal 1, and driving gear 52 is rotatably connected on the output shaft end of motor 51, driven gear 53 It is connected with turntable 61, driving gear 52 is engaged with driven gear 53, and driving 52 outer diameter of gear is less than 53 outer diameter of driven gear, driving The transmission ratio of gear 52 and driven gear 53 is 1:3;Setting driving part 5 can be such that turntable 61 rotates automatically, change simultaneously motor 51 steering makes stirring rod 62 that can carry out the movement of different directions, and then makes cardboard 7 by the effect of the power of different directions, enables Cardboard is easier to fragmentation;Simultaneously although the transmission ratio of 1:3 reduces revolving speed, but driven gear 53 can be made to export high torque, then stirs Bar 62 is mixed to be easier to blend cardboard 7.
In conjunction with Fig. 1, Fig. 3, starches 2 interior side of tank and be fixed with blend stop 8,8 length direction of blend stop is vertical and steel membrane is stretched out in end face Outside 25, setting blend stop 8 cooperates the multiple directions movement of turntable 61, makes water in the angular velocity of rotation of outer ring and the rotation angle speed of inner ring Degree is different, pressure is formed at blend stop 8 using speed difference, while pressure is applied to 7 particle of cardboard by water, further makes cardboard 7 It decomposes, improves the fineness of pulp liquor.
It is to be understood that foregoing invention content and specific embodiment are intended to prove technical solution provided by the present invention Practical application should not be construed as limiting the scope of the present invention.Those skilled in the art are in spirit and principles of the present invention It is interior, when can various modifications may be made, equivalent replacement or improvement.Protection scope of the present invention is subject to the appended claims.

Claims (8)

1. a kind of multi-functional pulper, which is characterized in that including pedestal (1), slurry tank (2), end cap (3) and heating mantle (4), slurry Tank (2) is connected at the top of pedestal (1), and end cap (3) is erected at the top of slurry tank (2), and heating mantle (4) is socketed in slurry tank (2) outer end face On, heating wire and conduction oil are equipped in heating mantle (4), so that slurry tank (2) interior range of temperature is 25 DEG C~55 DEG C, wherein
Slurry tank (2) top side is fixed with water inlet pipe (21), is fixed with exhaust tube on the slurry tank (2) below water inlet pipe (21) (23), so that slurry tank (2) interior air pressure is 5kpa;Slurry tank (2) bottom side is fixed with grout outlet (22), above grout outlet (22) It is fixed with charging pipe (24) on slurry tank (2), there is in charging pipe (24) water containing carbon dioxide, the carbon dioxide and water Ratio is 0.8:1.
2. pulper according to claim 1, which is characterized in that be fixed with steel membrane (25), steel membrane on slurry tank (2) inner wall It (25) is stainless steel material, steel membrane (25) inner wall smooth.
3. pulper according to claim 2, which is characterized in that slurry tank (2) inner bottom is provided with mixing component (6), Mixing component (6) includes turntable (61) and stirring rod (62), and turntable (61) is rotatably connected to slurry tank (2) bottom, and four are stirred It mixes bar (62) and is connected in turntable top, stirring rod (62) length direction is vertical with turntable (61) end face, between stirring rod (62) Cardboard (7) are placed on turntable (61).
4. pulper according to claim 3, which is characterized in that turntable (61) top end face height and grout outlet (22) inner tube Open height is identical.
5. pulper according to claim 4, which is characterized in that slurry tank (2) interior side is fixed with blend stop (8), blend stop (8) length direction is vertical and steel membrane (25) are stretched out outside in end face.
6. pulper according to claim 5, which is characterized in that end cap (3) insertion slurry tank (2) in and with slurry tank (2) spiral shell Line connection, end cap (3) bottom is abutted with blend stop (8) top.
7. pulper according to claim 6, which is characterized in that be provided with driving part (5), driving portion on pedestal (1) Part (5) includes that motor (51), driving gear (52) and driven gear (53), motor (51) are connected on pedestal (1), drives gear (52) it is rotatably connected to the output shaft end of motor (51), driven gear (53) and turntable (61) are connected, drive gear (52) It is engaged with driven gear (53), so that motor (51) drives turntable (61) rotation.
8. pulper according to claim 7, which is characterized in that driving gear (52) outer diameter is less than driven gear (53) outside Diameter, driving the transmission ratio of gear (52) and driven gear (53) is 1:3.
CN201811250407.4A 2018-10-25 2018-10-25 Multifunctional pulping machine Active CN109112872B (en)

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CN109112872B CN109112872B (en) 2023-12-05

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US3620909A (en) * 1970-05-01 1971-11-16 Waste Paper Reclamation Corp Method for reclaiming pulp from waste papers
GB2040727A (en) * 1979-01-19 1980-09-03 Voith Gmbh J M Production of mechanical wood pulp
CN88101218A (en) * 1987-03-06 1988-09-14 Mtm奥伯迈尔公司 The method for treating liquids of material
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