CN109101857A - Iron ladle identifying system based on planar bar code technology - Google Patents

Iron ladle identifying system based on planar bar code technology Download PDF

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Publication number
CN109101857A
CN109101857A CN201811303504.5A CN201811303504A CN109101857A CN 109101857 A CN109101857 A CN 109101857A CN 201811303504 A CN201811303504 A CN 201811303504A CN 109101857 A CN109101857 A CN 109101857A
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China
Prior art keywords
iron ladle
vehicle
vehicle carrier
dimensional code
host computer
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CN201811303504.5A
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Chinese (zh)
Inventor
顾佳捷
沈瑜平
钟建哲
张宇波
王鑫磊
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Hangzhou Qianjiang Weighing Technology Co Ltd
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Hangzhou Qianjiang Weighing Technology Co Ltd
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Priority to CN201811303504.5A priority Critical patent/CN109101857A/en
Publication of CN109101857A publication Critical patent/CN109101857A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
    • G06K17/0029Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K7/00Methods or arrangements for sensing record carriers, e.g. for reading patterns
    • G06K7/10Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
    • G06K7/14Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
    • G06K7/1404Methods for optical code recognition
    • G06K7/1408Methods for optical code recognition the method being specifically adapted for the type of code
    • G06K7/14172D bar codes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K7/00Methods or arrangements for sensing record carriers, e.g. for reading patterns
    • G06K7/10Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
    • G06K7/14Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
    • G06K7/1404Methods for optical code recognition
    • G06K7/1439Methods for optical code recognition including a method step for retrieval of the optical code
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The iron ladle identifying system based on planar bar code technology that the invention discloses a kind of, including iron ladle and its vehicle carrier, it further include vehicle carrier sense device, image collecting device, host computer, vehicle carrier sense device, image collecting device is connect with host computer respectively, iron ladle lateral surface is equipped with two dimensional code metal plate, two dimensional code metal plate is equipped with and the one-to-one two dimensional code of iron ladle, vehicle carrier sense device is that vehicle operating direction detecting device or vehicle run proximity sensor, vehicle operating direction detecting device includes multiple weight sensors along vehicle carrier travelling route arrangement, it is active magnet steel wheel detector that vehicle, which runs proximity sensor, vehicle carrier sense device is transmitted to host computer after detecting vehicle carrier traffic direction and running position signal, host computer instructs image collecting device to obtain two-dimension code image simultaneously Identify corresponding iron ladle.The present invention identifies that recognition result is reliable, is used conveniently and safely using two dimensional code.

Description

Iron ladle identifying system based on planar bar code technology
Technical field
The present invention relates to steel making equipment monitoring technical fields, more particularly, to a kind of iron steel based on planar bar code technology Bale No. identifying system.
Background technique
In the steel industry, ladle and steel ladle be most widely used, one of the important production equipment that quantity is most, Undertaking iron/molten steel is carried out for enterprises such as steel mill, Foundry Works, pours operation.Either in production process or equipment management When, the identification to Bale No. is all relied upon to the positioning of iron ladle, tracking, scheduling, management.During Bale No. identification, how Accurately identifying, identifying in time is the key that problem, and thousands of degrees Celsius of iron ladle inside, external several hundred degrees Celsius of high temperature are packet Number identification increase difficulty, also further influence production and management process, threaten production safety.
In common recognition methods, RF tag is a kind of electronic tag, non-refractory itself not can be used directly in iron In ladle identification.Some schemes, which are conceived to, at present carries out high temperature resistant processing to RF tag itself, improves and marks with heat-barrier material The temperature capability of label.This method is only capable of the temperature resistant capability of limited promotion label, can also increase label volume, the service life of heat-barrier material Also the service life of electronic tag is determined.In addition to this, the data capacity of RF tag is very low, and the information content that may store extremely has Limit, this results in the data transmission performance of this method to be very restricted.Pass through what is installed on Laser scanner measuring iron ladle The identification of iron ladle also may be implemented in metal encoder item.But this kind of method laser optical path may influence recognition result once tilting. In addition to this, high equipment cost is also its disadvantage.
Therefore, it is necessary to a kind of accurate, reliable, resistant to high temperature iron ladle recognition methods.Two dimensional code is also known as two-dimensional bar code, is The chequered with black and white graphic recording data being distributed on plane (two-dimensional directional) according to certain rules with certain specific geometric figure Symbolic information.It is dexterously used using " 0 " of computer-internal logical foundations, the concept of " 1 " bit stream in code compilation Several geometrical bodies corresponding with binary system indicate text numerical information, pass through image input device or photoelectric scanning device Automatically identifying and reading is to realize automatic processing of information.
Summary of the invention
The present invention is that the identification of iron ladle caused by order to solve steel manufacture process high temperature mal-condition is difficult, identifies dress The problems such as setting low service life, stability and poor reliability, provides that a kind of being identified using two dimensional code, recognition result is reliable, makes With the convenient and safe iron ladle identifying system based on planar bar code technology.
To achieve the goals above, the invention adopts the following technical scheme: the iron ladle number based on planar bar code technology identifies System, including iron ladle and its vehicle carrier, further include vehicle carrier sense device, image collecting device, host computer, described Vehicle carrier sense device, image collecting device are connect with host computer respectively, and the iron ladle lateral surface is equipped with two dimensional code gold Belong to plate, the two dimensional code metal plate is equipped with and the one-to-one two dimensional code of iron ladle, the vehicle carrier sense device Proximity sensor, the vehicle operating weight change direction are run for vehicle operating weight change direction detection device or vehicle Detection device includes at least two weight sensors along vehicle carrier travelling route arrangement, the close sensing of vehicle operation Device is at least two active magnet steel wheel detectors, and the vehicle carrier sense device detects vehicle carrier traffic direction or fortune It is transmitted to host computer after row position signal, the host computer instruction image collecting device obtains two-dimension code image and identifies pair The iron ladle answered.
Preferably, the image collecting device is equipped with high-speed camera.In order to cross Che Shiben in carrier vehicle Scheme system dynamically can correctly identify tapping ladle two dimensional code, and high-speed camera can be used, be continuously shot plurality of pictures, may be used also Lighting apparatus is added as needed, also clearly to shoot when light condition difference.
Preferably, the two dimensional code metal plate and iron ladle correspond, the two dimensional code uses oil resistant Paint or laser production.Two dimensional code on two dimensional code metal plate is set to using high temperature resistant paint or laser production, can be protected Card image in 2 D code can persistently be recognized;Two dimensional code metal plate need to remake as it is if any damage.
Preferably, the host computer is connect with Internet of things system.
The identification of iron ladle number described in this programme, the actually identification to the two dimensional code outside iron ladle, scheme use Two dimensional code metal plate is set on the outside of iron ladle, and setting and the one-to-one two dimensional code of iron ladle, system are known on two dimensional code metal plate When other by identification two dimensional code can Direct Recognition iron ladle, rather than use through the tracking to carrier come the indirect iron steel that tracks The method of packet, because the method for carrier tracking is limited to, whether there is or not the carriers such as overhead traveling crane, and because of its indirect working method, lead to iron Ladle and carrier need corresponding relationship, and equipment replacement will affect tracking process, this will greatly limit flexibility and can answer Use scene domain;Since iron ladle must be transported by carrier (rolling stock or overhead traveling crane), this programme is to carrier and iron steel Packet using weight sensor be used as detection device, by distance two or more weight sensors weighing data comparison, The judgement of vehicle traffic direction and position may be implemented;Active magnet steel wheel detector also can be used as carrier vehicle in this programme Proximity sensor is run, when magnetic conduction object (such as wheel) is close to active magnet steel, the variation in magnetic field is so that active magnet steel exports just Pulse, when magnetic conduction object (such as wheel) from approximated position far from active magnet steel when, active magnet steel output voltage be 0, need to illustrate , compared with passive magnet steel, active magnet steel supports that low speed crosses vehicle, and passive magnet steel when speed is lower due to magnetic strength induction signal It is too small, can not detect, when vehicle operation proximity sensor monitor carrier vehicle run and close to after, signal pass through wirelessly or Wired mode feedback is to host computer, and host computer be connected to and controls image collecting device and works, image acquisition device iron ladle The two-dimension code image information being arranged on two dimensional code metal plate, and collected two-dimension code image information is passed back host computer and is divided Analysis, host computer, which is equipped with two dimensional code identification module, can recognize that accurately corresponding iron ladle;In addition, the iron ladle number of this programme identifies System can also be by host computer in conjunction with other iron ladle management systems, it can also be used to which the tracking contraposition of iron ladle can be integrated into each Kind Internet of things system.
Therefore, the invention has the following beneficial effects: (1) independent one piece of metal plates to be installed on iron ladle outer surface, simply Easy high temperature resistant;(2) multiple pictures are quickly continuously shot, guarantee that image definition and two dimensional code identify accuracy;(3) two dimensional code Data capacity is big, can store many other information and make expanding of system function stronger, the characteristic of two dimensional code be exactly discrimination it is high, There is serious forgiveness, ensure that Bale No. identifies accuracy;It (4) can be in conjunction with iron ladle management system, it can also be used to the tracking pair of iron ladle Position, can be integrated into various Internet of things system.
Detailed description of the invention
Fig. 1 is the principle of the present invention schematic diagram.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing.
As shown in Figure 1, the iron ladle identifying system based on planar bar code technology, including iron ladle and its vehicle carrier, also Including vehicle carrier sense device, image collecting device, host computer, vehicle carrier sense device, image collecting device respectively with Host computer connection, iron ladle lateral surface are equipped with two dimensional code metal plate, and two dimensional code metal plate is equipped with one-to-one with iron ladle Two dimensional code, vehicle carrier sense device are that vehicle operating direction detecting device or vehicle run proximity sensor, vehicle operation side It include the multiple weight sensors arranged along vehicle carrier travelling route to detection device, it is active that vehicle, which runs proximity sensor, Magnet steel wheel detector, vehicle carrier sense device are transmitted to after detecting vehicle carrier traffic direction and running position signal Position machine, host computer instruction image collecting device obtain two-dimension code image and identify corresponding iron ladle;
Image collecting device is equipped with high-speed camera;
Two dimensional code metal plate and iron ladle correspond, and two dimensional code is painted using high temperature resistant or laser production;
Host computer is connect with Internet of things system.
Specific implementation process is that two dimensional code metal plate is arranged on the outside of iron ladle, setting and iron ladle on two dimensional code metal plate One-to-one two dimensional code, iron ladle by carrier (rolling stock or overhead traveling crane) transport when, vehicle operating direction detecting device or Vehicle operation proximity sensor is responsible for detecting carrier advanced positions, wherein is passed through using vehicle operating direction detecting device along vehicle The variation of multiple weight sensor transducing signals of carrier travelling route arrangement, judges vehicle carrier direction of travel, alternatively, adopting Pass through the active magnet steel wheel detector prison that vehicle carrier travelling route specific position is set with vehicle operation proximity sensor Surveying that carrier vehicle runs to can be after camera position, and vehicle operating direction detecting device or vehicle operation proximity sensor carry vehicle The position signal of body feeds back host computer by wirelessly or non-wirelessly mode, and host computer is connected to and controls image collecting device work, The two-dimension code image information being arranged on image acquisition device iron ladle two dimensional code metal plate, and collected two dimensional code figure Piece information is passed host computer back and is analyzed, and identifies accurately corresponding iron ladle;
The iron ladle identifying system of this programme can be used for the tracking contraposition of iron ladle also in conjunction with iron ladle management system, It is integrated into various Internet of things system.

Claims (4)

1. a kind of iron ladle identifying system based on planar bar code technology, including iron ladle and its vehicle carrier, which is characterized in that It further include vehicle carrier sense device, image collecting device, host computer, the vehicle carrier sense device, image collector It sets and is connect respectively with host computer, the iron ladle lateral surface is equipped with two dimensional code metal plate, sets on the two dimensional code metal plate Have and is filled with the one-to-one two dimensional code of iron ladle, the vehicle carrier sense device for the detection of vehicle operating weight change direction It sets or vehicle runs proximity sensor, the vehicle operating weight change direction detection device includes along vehicle carrier traveling road At least two weight sensors of line arrangement, the vehicle operation proximity sensor is at least two active magnet steel wheel-sensors Device, the vehicle carrier sense device are transmitted to host computer after detecting vehicle carrier traffic direction or running position signal, institute The host computer instruction image collecting device stated obtains two-dimension code image and identifies corresponding iron ladle.
2. the iron ladle identifying system according to claim 1 based on planar bar code technology, characterized in that the image Acquisition device is equipped with high-speed camera.
3. the iron ladle identifying system according to claim 1 based on planar bar code technology, characterized in that the two dimension Code metal plate and iron ladle correspond, and the two dimensional code is painted using high temperature resistant or laser production.
4. the iron ladle identifying system according to claim 1 based on planar bar code technology, characterized in that described is upper Machine is connect with Internet of things system.
CN201811303504.5A 2018-11-02 2018-11-02 Iron ladle identifying system based on planar bar code technology Pending CN109101857A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110321751A (en) * 2019-04-29 2019-10-11 北京科技大学 A kind of ladle Bale No. recognition methods

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105373756A (en) * 2015-10-13 2016-03-02 浙江工业大学 Laser two-dimension code identification device
CN105415906A (en) * 2015-10-20 2016-03-23 泸州金鑫科技有限公司 Anti-fake two-dimension code printing process
CN106706100A (en) * 2017-03-08 2017-05-24 成都货安计量技术中心有限公司 Rail weighbridge system based on Ethernet
CN207882170U (en) * 2018-02-28 2018-09-18 北京康拓红外技术股份有限公司 A kind of EMU critical component installation condition image detection device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105373756A (en) * 2015-10-13 2016-03-02 浙江工业大学 Laser two-dimension code identification device
CN105415906A (en) * 2015-10-20 2016-03-23 泸州金鑫科技有限公司 Anti-fake two-dimension code printing process
CN106706100A (en) * 2017-03-08 2017-05-24 成都货安计量技术中心有限公司 Rail weighbridge system based on Ethernet
CN207882170U (en) * 2018-02-28 2018-09-18 北京康拓红外技术股份有限公司 A kind of EMU critical component installation condition image detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110321751A (en) * 2019-04-29 2019-10-11 北京科技大学 A kind of ladle Bale No. recognition methods
CN110321751B (en) * 2019-04-29 2020-05-08 北京科技大学 Steel ladle number identification method

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