CN109101003A - A kind of high flexibility intelligence producing line design method - Google Patents
A kind of high flexibility intelligence producing line design method Download PDFInfo
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- CN109101003A CN109101003A CN201811161546.XA CN201811161546A CN109101003A CN 109101003 A CN109101003 A CN 109101003A CN 201811161546 A CN201811161546 A CN 201811161546A CN 109101003 A CN109101003 A CN 109101003A
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000012360 testing method Methods 0.000 claims abstract description 48
- 230000002159 abnormal effect Effects 0.000 claims abstract description 14
- 238000010219 correlation analysis Methods 0.000 claims abstract description 8
- 230000013011 mating Effects 0.000 claims abstract description 8
- 238000003745 diagnosis Methods 0.000 claims abstract description 3
- 230000003287 optical effect Effects 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 15
- 238000013523 data management Methods 0.000 claims description 13
- 238000004458 analytical method Methods 0.000 claims description 9
- 230000010354 integration Effects 0.000 claims description 6
- 238000007405 data analysis Methods 0.000 claims description 4
- 238000007726 management method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 claims description 3
- 230000002950 deficient Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 3
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- 238000003032 molecular docking Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
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- 230000007812 deficiency Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
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- 238000011031 large-scale manufacturing process Methods 0.000 description 1
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The present invention is intended to provide a kind of be suitble to full-automatic, multi items, different cultivars cross-operation, the high flexibility intelligence producing line design method for effectively improving operating efficiency.The method of the present invention is the following steps are included: station is arranged；Control system is established；Specific aim combination and arrangement are carried out to station according to product data characteristic, intelligent producing line is formed, is attached using unified bus by unified mating interface between station and station, bus is communicated with control system；It by carrying out correlation analysis to the test data acquired in real time, and is assessed according to correlation analysis, tentative diagnosis is abnormal, and prevention is since hardware or software failure causes high-volume abnormal, the position or disturbing factor that precise positioning is abnormal.The present invention is applied to automatic field.
Description
Technical field
The present invention relates to automatic field, in particular to a kind of high flexibility intelligence producing line design method.
Background technique
Conventional automated producing line is appropriate only for single variety or few kind high-volume large-scale production, and for multi items, more
Sample order demand adaptability to changes is insufficient, lacks scalability.The flexible manufacturing solution of existing industry is to cope with same ask
The problems such as compatible scheme of the difference of topic, there are unit land occupations greatly, investment is high.When the update iteration of product is getting faster, product
Life cycle constantly shortens, and there is also huge challenges for the life cycle of corresponding equipment, and with the replacement of product, equipment needs are done
A large amount of design optimization and structural change are just enough the extending life period.Due to market diversification develop, traditional industry 3.0 from
Dynamicization solution is faced with the variation demand of small batch wide in variety, especially electronic product and updates fastly, automation
The life period of equipment of test industry is also gradually shortened, and the upgrading or replacement of each secondary device can mean that cost improves.It is existing
In test industry, each station of assembly and test is relatively independent, and uses distinct device, and related system interface, hardware is set
Standby, appearance etc. is different, switches between equipment there are multiple clamping, multiple bearing error is larger, machining accuracy is not high, applicable
The smaller equal technical problem of range.Traditional test line is customized according to product demand, is needed for the different test item of product special
With equipment, test equipment is mostly independent at individual station, less between test data to interconnect in system, for full test week
Phase less systematic data analysis and management.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide one kind to be suitble to full-automatic, more product
Kind, different cultivars cross-operation, the high flexibility intelligence producing line design method for effectively improving operating efficiency.
The method of the invention the technical scheme adopted is that the method for the present invention the following steps are included:
(1) station is arranged: all station for including product automation Integration Assembly And Checkout process are established, each station setting unification
Mating interface simultaneously defines compatible interface protocol, is provided with data acquisition device in each station；
(2) control system is established: the control centre of plug-in type mould group integrated architecture, setting acquisition module, storage mould are supported in setting
Block, Data Management Analysis module, data conveyor module, wherein acquisition module receives on the data acquisition device in each station
The work station data of biography, work station data store full life of the Data Management Analysis module to product into memory module
Product poor prognostic cause is found out in cycle data management and analysis, traces abnormal products information and process, and issue production to corresponding station
The instruction that Data Management Analysis module issues is transmitted to corresponding station by the instruction of product process improving, data conveyor module, and will
Corresponding event is sent to tension management system；
(3) specific aim combination and arrangement are carried out to station according to product data characteristic, intelligent producing line is formed, between station and station
It is attached using unified bus by unified mating interface, bus is communicated with control system；
(4) it by carrying out correlation analysis to the test data acquired in real time, and is assessed according to correlation analysis, tentative diagnosis is different
Often, prevent to cause high-volume abnormal due to hardware or software failure, the position or disturbing factor that precise positioning is abnormal.
Further, for small mount, multi items product, according to single product characteristic, the Control System Design meets
The test route of its feature, combination multiple product carry out mixed flow test, form cross scheduling product test path.
Still further, the product automation Integration Assembly And Checkout process include but is not limited to automatic charging, automatic assembling,
Automatically dropping glue, automatic screw nailing, automated optical test, ICT/FCT test, defects detection, air tightness test and/or it is automatic under
Material.
Again further, the automated optical test step includes but is not limited to wavelength l, power w, radiation angle θ, light intensity
Q, bright spot/dim spot number n, electric current I, voltage V, temperature T, optical distance precision d, machinery positioning accuracy tolerance t, camera and product
Optical centre contraposition deviation e or optical performance parameter combination r (n).
Again still further, data acquisition device includes but is not limited to various kinds of sensors, vision positioning device and/or two dimension
Code scanning means.
Further, the work station data of data acquisition device acquisition include but is not limited to defective goods assembly parameter, produce
Product test parameter and equipment operating parameter.
The beneficial effects of the present invention are: the present invention defines unified precision control standard from overall architecture, and unify
Accurate mating interface is designed by inserter structure for independent station and guarantees test station core precision mould group and periphery
Equipment blocking, precision manages independent work, while being guaranteed and other equipment or full-automatic producing line by exquisite docking structure
Seamless connection；Other than realizing the interconnection of links unified standard in structure, plug-in unit can be also supported in software and system level
Mode integrating, different from Automated assembly and transmission, test equipment not only needs the automated information of management and control devices itself, also needs
The performance parameter of product is acquired, and statistical analysis or depth excavation are carried out according to creation data, finds out the bad original of product
Cause traces abnormal products information and process, further directs Product Process improvement；In the present invention, loading and unloading, transmission belt, survey
The station such as examination dock essence using same between loading and unloading and transmission belt using unified appearance style and docking connected structure design
Design standard is spent, docks and seamless can replace between different platform, it is ensured that system unified structural compatibility when flexible producing line combines；
Scalability is strong, multiplexing station can any combination according to demand, demand transformation, strong adaptability；Unified essence is used between station
True locating interface can arbitrarily modify each test step combination condition according to product design change, improve hardware to whole producing line
Combination it is flexible；Can be according to test data as a result, intelligent evaluation analyzes product characteristic, and position, track Product Process problem, is former
Barrier backtracking.
In addition, whole producing line unified control system can be according to single product characteristic, cross scheduling product test path.Whole line
Maintainability it is strong, avoid modifying and adjust producing line structure to adapt to the variation of product.Also Optimum utilization test resource, section
Resource-saving switching time, it is flexible to improve production line test.
Detailed description of the invention
Fig. 1 is the simple schematic layout pattern of intelligent producing line of the present invention.
Specific embodiment
As shown in Figure 1, the method for the present invention the following steps are included:
(1) station A is arranged: establishing all station for including product automation Integration Assembly And Checkout process, each station setting is unified
Mating interface and define compatible interface protocol, be provided with data acquisition device in each station.The product automation
Integration Assembly And Checkout process include but is not limited to automatic charging, automatic assembling, automatically dropping glue, automatic screw nailing, automated optical test,
ICT/FCT test, defects detection, air tightness test and/or automatic blanking.The automated optical test step includes wavelength l, function
Rate w, radiation angle θ, light intensity q, bright spot/dim spot number n, electric current I, voltage V, temperature T, optical distance precision d, machinery positioning precision
Tolerance t, camera combine r (n) with the optical centre contraposition deviation e or optical performance parameter of product.Data acquisition device include but
It is not limited to various kinds of sensors, vision positioning device and/or two-dimensional code scanning device.
(2) control system B is established: the control centre of plug-in type mould group integrated architecture is supported in setting, and setting acquisition module is deposited
Store up module, Data Management Analysis module, data conveyor module, wherein acquisition module receives the acquisition dress of the data in each station
The work station data of upload are set, work station data are stored into memory module, and Data Management Analysis module is to the complete of product
Life cycle data management and analysis, find out product poor prognostic cause, trace abnormal products information and process, and under corresponding station
Sending out Product Process improves instruction, and the instruction that Data Management Analysis module issues is transmitted to corresponding station by data conveyor module,
And corresponding event is sent to tension management system C.Data acquisition device acquisition work station data include but is not limited to
Defective goods assembly parameter, product test parameter and equipment operating parameter.
(3) specific aim combination and arrangement are carried out to station according to product data characteristic, forms intelligent producing line, station and station
Between be attached using unified bus D by unified mating interface, bus is communicated with control system.Each station
Using unified appearance and structure style, each test station individually can be removed and be spliced, it can be according to product design change, arbitrarily
Each test step combination condition is modified, it is flexible to the combination of whole producing line to improve hardware.
(4) it by carrying out correlation analysis to the test data acquired in real time, and is assessed according to correlation analysis, is tentatively examined
Disconnected abnormal, prevention is since hardware or software failure causes high-volume abnormal, the position or disturbing factor that precise positioning is abnormal.
For small mount, multi items product, according to single product characteristic, the Control System Design meets the survey of its feature
Route is tried, combination multiple product carries out mixed flow test, forms cross scheduling product test path.
Has the characteristics that highly flexible, can arrange cycle tests according to product data characteristic specific aim, drive with test data
Matching relationship between dynamic dynamic dispatching product to be tested and test equipment, realizes automatic assembling and the test of electronic product.
The present invention is applied to automatic field.
Claims (6)
1. a kind of high flexibility intelligence producing line design method, automatic assembling and test of the high flexibility intelligence producing line for product,
It is characterized in that, method includes the following steps:
(1) station is arranged: all station for including product automation Integration Assembly And Checkout process are established, each station setting unification
Mating interface simultaneously defines compatible interface protocol, is provided with data acquisition device in each station；
(2) control system is established: the control centre of plug-in type mould group integrated architecture, setting acquisition module, storage mould are supported in setting
Block, Data Management Analysis module, data conveyor module, wherein acquisition module receives on the data acquisition device in each station
The work station data of biography, work station data store full life of the Data Management Analysis module to product into memory module
Product poor prognostic cause is found out in cycle data management and analysis, traces abnormal products information and process, and issue production to corresponding station
The instruction that Data Management Analysis module issues is transmitted to corresponding station by the instruction of product process improving, data conveyor module, and will
Corresponding event is sent to tension management system；
(3) specific aim combination and arrangement are carried out to station according to product data characteristic, intelligent producing line is formed, between station and station
It is attached using unified bus by unified mating interface, bus is communicated with control system；
(4) it by carrying out correlation analysis to the test data acquired in real time, and is assessed according to correlation analysis, tentative diagnosis is different
Often, prevent to cause high-volume abnormal due to hardware or software failure, the position or disturbing factor that precise positioning is abnormal.
2. a kind of high flexibility intelligence producing line design method according to claim 1, it is characterised in that: for small lot, more
Kind product, according to single product characteristic, the Control System Design meets the test route of its feature, combination multiple product into
The test of row mixed flow, forms cross scheduling product test path.
3. a kind of high flexibility intelligence producing line design method according to claim 1, it is characterised in that: the product automation
Integration Assembly And Checkout process include but is not limited to automatic charging, automatic assembling, automatically dropping glue, automatic screw nailing, automated optical test,
ICT/FCT test, defects detection, air tightness test and/or automatic blanking.
4. a kind of high flexibility intelligence producing line design method according to claim 3, it is characterised in that: the automated optical is surveyed
Trial work sequence includes wavelength l, power w, radiation angle θ, light intensity q, bright spot/dim spot number n, electric current I, voltage V, temperature T, optical distance
Precision d, machinery positioning accuracy tolerance t, camera combine r (n) with the optical centre contraposition deviation e or optical performance parameter of product.
5. a kind of high flexibility intelligence producing line design method according to claim 1, it is characterised in that: data acquisition device packet
Include but be not limited to various kinds of sensors, vision positioning device and/or two-dimensional code scanning device.
6. a kind of high flexibility intelligence producing line design method according to claim 1, it is characterised in that: data acquisition device is adopted
The work station data of collection include but is not limited to defective goods assembly parameter, product test parameter and equipment operating parameter.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811161546.XA CN109101003A (en) | 2018-09-30 | 2018-09-30 | A kind of high flexibility intelligence producing line design method |
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| CN201811161546.XA CN109101003A (en) | 2018-09-30 | 2018-09-30 | A kind of high flexibility intelligence producing line design method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112599956A (en) * | 2020-12-23 | 2021-04-02 | 昆山锐诚达电子有限公司 | Intelligent manufacturing system of 5G rod sleeve antenna |
| CN115672756A (en) * | 2022-11-15 | 2023-02-03 | 艾信智慧医疗科技发展（苏州）有限公司 | Abnormal condition processing method for medical box type logistics sorting system |
| CN116890222A (en) * | 2023-08-17 | 2023-10-17 | 广州誉鑫精密部件有限公司 | Intelligent positioning method and device of automatic assembling machine |
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| CN201741274U (en) * | 2010-07-16 | 2011-02-09 | 佛山市安讯智能科技有限公司 | Dynamic data acquisition unit used in manufacture industry production process |
| CN108566528A (en) * | 2018-05-09 | 2018-09-21 | 李志朋 | A kind of monitor video storage system |
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- 2018-09-30 CN CN201811161546.XA patent/CN109101003A/en active Pending
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| JP2006201859A (en) * | 2005-01-18 | 2006-08-03 | Fujitsu Ltd | Employee appraisal program and device |
| CN201163361Y (en) * | 2007-11-30 | 2008-12-10 | 江苏天奇物流***工程股份有限公司 | Control system used for industry assembly line |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112599956A (en) * | 2020-12-23 | 2021-04-02 | 昆山锐诚达电子有限公司 | Intelligent manufacturing system of 5G rod sleeve antenna |
| CN112599956B (en) * | 2020-12-23 | 2024-03-12 | 昆山锐诚达电子有限公司 | Intelligent manufacturing system of 5G rod sleeve antenna |
| CN115672756A (en) * | 2022-11-15 | 2023-02-03 | 艾信智慧医疗科技发展（苏州）有限公司 | Abnormal condition processing method for medical box type logistics sorting system |
| CN116890222A (en) * | 2023-08-17 | 2023-10-17 | 广州誉鑫精密部件有限公司 | Intelligent positioning method and device of automatic assembling machine |
| CN116890222B (en) * | 2023-08-17 | 2024-01-16 | 广州誉鑫精密部件有限公司 | Intelligent positioning method and device of automatic assembling machine |
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Application publication date: 20181228 |