CN109094175A - Polystyrene chromatic steel sandwich plate and preparation method thereof - Google Patents
Polystyrene chromatic steel sandwich plate and preparation method thereof Download PDFInfo
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- CN109094175A CN109094175A CN201810930082.8A CN201810930082A CN109094175A CN 109094175 A CN109094175 A CN 109094175A CN 201810930082 A CN201810930082 A CN 201810930082A CN 109094175 A CN109094175 A CN 109094175A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J1/00—Adhesives based on inorganic constituents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a kind of polystyrene chromatic steel sandwich plate, the polystyrene chromatic steel sandwich plate includes: a core plate, and the core plate is polystyrene fire-proof insulation board;Two color steel plates are bonded in the two sides of the polystyrene fire-proof insulation board respectively;Both side plate and two sealing plates are bonded in respectively on two long sides and two short sides of the polystyrene fire-proof insulation board.Fire prevention coating modification is carried out to polystyrene foam sheet using fireproof heat insulating adhesive of the invention, so that fireproof heat insulating adhesive penetrates into polystyrene foam sheet and prepares polystyrene fire-proof insulation board.Have many advantages, such as that bending strength is high, compression strength is high, tolerance is good with the polystyrene chromatic steel sandwich plate that polystyrene fire-proof insulation board of the invention is prepared again, have good burning performance, collapse in the scene of a fire.
Description
Technical field
The invention belongs to technical field of fire control more particularly to a kind of polystyrene chromatic steel sandwich plate and preparation method thereof.
Background technique
Chromatic steel sandwich plate be using color painted steel strip as plane materiel, with polystyrene foam, polyurethane foam, phenol formaldehyde foam,
Mineral wool, rock wool are core material, heat the ultralight building board that pressurization is combined in continuous forming machine with heat-curable glue.Color steel
Battenboard has from heavy and light (for the 1/20~1/30 of concrete roof weight), insulation (its core material thermal conductivity value≤
0.041W/mk), the features such as intensity height, bending resistance resistance to compression, speed of application are fast, bright in colour is a kind of collection load-bearing, heat preservation, anti-
Water, fire prevention finishing are widely used in building surface in big industrial factory at present, warehouse, gymnasium, surpass in the novel space enclosing structure material of one
City, prefabricated house, dust proof workshop and other need insulation fireproof place.However from the applicable cases of current chromatic steel sandwich plate
From the point of view of, there is also many problems: 1) using polystyrene, polyurethane foam, phenol formaldehyde foam as the color steel plate of core material, having flammability
Can not good enough, fire endurance is low and the scene of a fire in color steel plate the security risks such as easily collapse, fall off.2) traditional inorganic heat preservation core material
Such as glass cotton, rock wool class, which are deposited, to be needed to adulterate in production a large amount of inflammable glue and is bonded, and the fire resisting of rock wool, glass cotton is reduced
The limit;At the same time, since rock wool, glass cotton are inorganic material, the adhesive property with color steel plate is only respectively the 1/ of organic foam
3,1/2, affect the integral strength of color steel heat preservation plate material;Another aspect rock wool, the easy dusting of glass cotton class material reuse number
It is limited, and water absorption rate is up to 5%, after a period of use, rock wool water swelling, composite plate easily plays bulging deformation;And material money
Source is limited, and dust is full of in production process, very big on the influence of work human and environment, and easy dusting when use, after falling on the person
Easily there is the problems such as pruitus.
Chinese patent literature CN104610676A discloses a kind of polystyrene chromatic steel sandwich plate, the color steel layer including surface layer
With the polystyrene XPS cystosepiment of internal layer, polystyrene foam plate includes polystyrene, nucleating agent, stabilizer, fire retardant, hair
Infusion, smoke suppressant and compatilizer composition, obtain by foaming extrusion.Chromatic steel sandwich plate is first by white glue with vinyl, silica solution, organic
It is stirred evenly after silicone resin adhesive mixing, obtains combined high temperature adhesive, be then uniformly applied to combined high temperature adhesive
Then the fire-retardant XPS plate material of preparation is overlying on color steel adhesive face by color steel plate surface, be suitable for 12 kilograms pressure 10 minutes, obtain
Color steel insulation sandwich board.Main problem existing for this method is that the chromatic steel sandwich plate compression strength for preparing is not good enough, core material and color
Cohesive force between steel plate is not strong enough, and the combustibility of color steel plate core material cannot reach GB8624-2012A grades of requirements, and there are fire
Fire spread, which even flashes over, in waits fire safety evaluatings hidden danger.
Chinese patent ZL201410377370.7 discloses a kind of fire prevention adhesive.The fire prevention adhesive is with silicate cement
Mud or silicates inorganic glue are matrix, and additional fire retardant modification forms, and existing main problem is that adhesive itself prevents fires, is resistance to
Fire, heat absorption capacity are not good enough, cannot carry out cooperative flame retardant with flame-retardant system, therefore to meet A grades of EPS insulation board calorific values and reach small
In 3.0MJ/kg requirement, needs to add a large amount of inorganic fire retardants and inorganic filler carries out absorbing and cooling temperature, cause plate than great;
There was only fire protecting performance after the adhesive solidification of this method fire prevention simultaneously, does not have thermal insulation property, modified EPS insulation board is caused to lead
Hot coefficient is generally bigger than normal.Meanwhile such fire prevention adhesive due to fire resistance it is not good enough, refractory temperature cannot reach 1000 degree with
On, cause insulation board to be not easily formed honeycomb layer of charcoal skeleton when burning in the scene of a fire.On the other hand the fire prevention adhesive is modified
When EPS insulation board, the self-curing speed of adhesive penetrated inside polystyrene foam plate is slow, is completely dried time needs
20 days or more, the production cycle was long, was unfavorable for industrial application.
Summary of the invention
The present invention is not good enough for polystyrene chromatic steel sandwich plate compression strength in the prior art, between core material and color steel plate
Cohesive force is not strong enough, and the technical problem that the combustibility of core plate cannot be up to standard is, and it is an object of the present invention to provide a kind of polystyrene coloured silk steel
Battenboard.
The polystyrene chromatic steel sandwich plate includes:
One core plate, the core plate are polystyrene fire-proof insulation board;
Two color steel plates are bonded in the two sides of the polystyrene fire-proof insulation board respectively;
Both side plate and two sealing plates are bonded in two long sides and two short sides of the polystyrene fire-proof insulation board respectively
On;
Wherein, the polystyrene sandwich panel preparation includes the following steps:
S1 prepares polystyrene foam sheet;
S2 configures fireproof heat insulating adhesive, wherein the fireproof heat insulating adhesive includes following component: magnesium sulfate saturation
100 parts by weight of solution, 100 parts by weight of magnesia, 100~500 parts by weight of water, cured modified dose of 0.05~20 parts by weight, waterproof
0.05~40.0 parts by weight of modifying agent, 10~70 parts by weight fire retarding synergist of fire retardant, 0.5~50 parts by weight, heat shielding additives
0.5~20 parts by weight of 0.5~20 parts by weight and infrared light screening agent;
S3 carries out fire prevention coating modification to polystyrene foam sheet, wherein the coating modification is first by fireproof heat insulating
Adhesive is added in the fire prevention coating modification equipment for being placed with polystyrene foam sheet under the high pressure of 0.3~1.0MPa,
Then vacuum suction method is utilized, polystyrene foam sheet prepared by step S1 is stood under the pressure of 0.01~0.09MPa
It penetrates 10 seconds~10 minutes, so that fireproof heat insulating adhesive penetrates into polystyrene foam sheet and reaches uniform coating modification
Purpose;
The polystyrene foam sheet baking and curing of coating modification is formed 5~20h and obtains polystyrene fire-proof heat preservation by S4
Plate.
Wherein, the four side of two color steel plate has U type slot, the opposite sides side point of the both side plate and two sealing plates
Not Ju You 90 ° of flangings, 90 ° of flangings of the both side plate and two sealing plates are wrapped in respectively in the U type slot of two color steel plate, with
Formed interface reinforce while and socket reinforce while.
Wherein, citric acid, acetic acid, phosphoric acid, oxalic acid, calgon, formic acid and salicylic acid are selected from for described cured modified dose
One of substance group is a variety of;
Described water-repellent modified dose is selected from melamine urea-formaldehyde resin, aqueous epoxy resins, resol resins, aqueous silicon third
One of lotion, waterborne styrene-acrylic emulsion and methylsiloxane substance group are a variety of;
The fire retardant is aluminium hydroxide and/or magnesium hydroxide;
The fire retarding synergist is selected from zinc borate, microencapsulated powder oil, ammonium polyphosphate, pentaerythrite, melamine, nanometer
Two or more in montmorillonite, graphite, molecular sieve, atlapulgite and kaolinite soil material group.
The heat shielding additives select SiO2One of aeroge, glass microballoon and ceramic microbead substance group are a variety of;
The infrared light screening agent is selected from TiO2, crystal whisker of hexa potassium titanate, SiC, one of carbon black and titanium collosol substance group.
It is preferred that the polystyrene pre-expanded particles for being 5~15g/L using density penetrate pressure 0.3 as raw material, in steam
~0.8MPa, steam time of break-through are to prepare polystyrene foam sheet under 3 seconds~20 seconds.
Another object of the present invention is to provide a kind of methods for preparing polystyrene chromatic steel sandwich plate of the invention, special
Sign is to include the following steps:
The four side of step 1) two color steel plate rolls over 90 ° using folding brake inner surface, forms four bound edges;Two sides
Plate, two sealing plates opposite sides side be utilized respectively folding brake exterior surface roll over 90 ° of shape flangings in 90 °;
Even application binder is distinguished on the inner surface of step 2) two color steel plate, and polystyrene fire-proof insulation board is made
It is bonded between two color steel plate for core plate;
The inside adhesive stripe-coating of both side plate is bonded on two long sides of the core plate by step 3) respectively, the side
Two 90 ° of flangings of plate are respectively with the bound edge of two color steel plate again to 90 ° of infolding to wrap up two 90 ° of foldings for fastening residence and stating side plate
Side, formed interface reinforce while and socket reinforce while;
The inside adhesive stripe-coating of two sealing plates is bonded in two short sides of the core plate by step 4) respectively, the envelope
Two 90 ° of flangings of plate are respectively with the bound edge of two color steel plate again to 90 ° of infolding to wrap up two 90 ° of foldings for fastening residence and stating sealing plate
Side forms color steel plate to be pressed;
Step 6) treats pressure color steel plate by vacuum bag pressure method, cold-hot pressure equipment or roll unit and applies 0.5~25MPa pressure
Power, curing molding obtain the polystyrene chromatic steel sandwich plate.
The positive effect of the present invention is that: the preparation method of polystyrene fire-proof insulation board of the invention is simple, only
Need to increase on the basis of the production of traditional eps foam heat preservation plate material a set of negative pressure fire prevention coating modification equipment, equipment is thrown
Enter less, and with short production cycle, is conducive to industrial application.
In addition fireproof heat insulating adhesive of the present invention, be with sulfate liquor mix light calcined magnesia (MgO) powder, it is additional
Cured modified dose, water-repellent modified dose, the air-setting multiple element that is combined of fire retardant, heat shielding additives and infrared light screening agent it is multiple
Close MgO-MgSO4-H2O inorganic fire keeps the temperature cementitious material, which is not necessarily to that can react under room temperature
Sintering and steam-cured, light weight, intensity is high, fire prevention, condensation are fast, sound insulation, heat preservation, refractory temperature can achieve 1400 DEG C with first-class excellent
Point.On the one hand the compound MgO-MgSO of the multielement4-H2The magnesia inorganic fire heat preservation cementitious material of O air-setting contains 12% hydration
It crystallizes, there is absorbing and cooling temperature effect when burning in the scene of a fire itself, can be played with flame-retardant system of the present invention and cooperate with flameproof effect, therefore
When meeting A grades of EPS insulation board calorific values and being required less than 3.0MJ/kg, need fire retardant to be added and the additive amount of inorganic filler compared with
It is small, reduce the specific gravity of insulation board.On the other hand due to including heat shielding additives and infrared light screening agent in gluing agent prescription, make to prevent
Fire heat preservation adhesive itself has thermal insulation property, can generate synergistic effect with the heat insulation effect of EPS insulation board, further decrease and change
The thermal coefficient of fire retardant EPS fireproof heated board after property.At the same time, since inorganic fire heat preservation adhesive refractory temperature reaches
1400 DEG C or more, layer of charcoal skeleton stabilization is not fallen off after the modified EPS insulation board scene of a fire A grades of can be made to burn.
The specific gravity of last A2 polystyrene fireproof heated board of the invention is less than 80kg/m3, the small 0.045w/ of thermal coefficient
The compression strength of mk, deformation 10% are greater than 200KPa, and flue gas toxity reaches ZA1 grades, and oxygen index (OI) reaches 70 or more, and flammability
Calorific value as defined in GB8624-2012 can be reached less than 3.0MJ/kg requirement.Traditional inorganic heat-insulation board is preferably overcome than great
In 260Kg/M3, thermal coefficient be greater than 0.063w/mk the deficiencies of.At the same time, EPS fireproof heated board of the present invention changes through fire prevention
After property, due to MgO-MgSO4-H2O inorganic fire keeps the temperature the solidification gelling reaction of adhesive itself, and plate can be complete after 5 hours
All solidstate shortens the production cycle of plate.In addition, polystyrene fire-proof insulation board of the present invention, can also effectively solve polyphenyl
The tradition organic heat-insulating color steel plate combustibility such as ethylene is not ideal enough, flue gas toxity easily collapses by force, in the scene of a fire and traditional rock wool, glass
The inorganic color steel plate thermal and insulating performance such as cotton is not ideal enough, the plate moisture absorption plays drum deformation, reuse number is limited and material
It is full of dust during easy dusting, production and construction, very big etc. security risks are influenced on work human and environment.
Color steel plate prepared by the present invention passes through the integration knot in structure using flute profile side plate, flute profile sealing plate and upper and lower panel
It closes, when sandwich color steel plate surface stress of the present invention, due to the integration at the edge of side plate, sealing plate, panel and core plate
It reinforces, and the bathtub construction of side plate, sealing plate plays outer support frame, when further improving sandwich color steel plate surface stress
Bending strength;On the other hand due in the present invention core plate, side plate, sealing plate and upper and lower panel be combined into an entirety, one
Aspect had both improved bending strength when sandwich color steel plate surface stress, while it is viscous effectively to solve existing chromatic steel sandwich plate
The problems such as knotting strength is bad, color steel plate room easily collapses in the scene of a fire.Have many advantages, such as that bending resistance, compression strength is high, tolerance is good simultaneously
Can also effectively solve traditional organic heat-insulating color steel plate combustibility such as polystyrene is not ideal enough, flue gas toxity is strong, in the scene of a fire
It easily collapses and the inorganic color steel plate thermal and insulating performances such as traditional rock wool, glass cotton is not ideal enough, the deformation of the plate moisture absorption drum, repeat to make
With dust is full of during number is limited and the easy dusting of material, production and construction, it is hidden to influence very big equal safety to work human and environment
Suffer from.
Have that bending resistance, compression strength are high, tolerance is good, have good burning performance, fire according to chromatic steel sandwich plate prepared by the present invention
The advantages that not collapsing in, can be widely used for building surface in big industrial factory, warehouse, gymnasium, supermarket, prefabricated house, dust proof workshop and its
He needs insulation fireproof place.
It is described further below with reference to technical effect of the attached drawing to the design of invention, specific structure and generation, to fill
Ground is divided to understand the purpose of the present invention, feature and effect.
Detailed description of the invention
Fig. 1 is polystyrene sandwich panel side structure (omitting sealing plate) decomposition diagram of the present invention;
Fig. 2 is that (expression of label 30 is by sealing plate 24 to polystyrene sandwich panel side structure combination diagram of the present invention
90 ° of flangings 242 of the core plate masked, sealing plate 24 are not shown);
Fig. 3 is polystyrene sandwich panel of the present invention another side structure (omitting side plate) decomposition diagram;
Fig. 4 is that (expression of label 30 is by side to polystyrene sandwich panel of the present invention another side structure combination diagram
90 ° of flangings 222 of the core plate that plate 22 masks, side plate 22 are not shown).
Specific embodiment
1 Examples 1 to 6 of embodiment and comparative example 1~2
Step 1) prepares polystyrene foam substrate
The polystyrene pre-expanded particles for being 5~15g/L using density penetrate pressure P as raw material, in steam1MPa, steam are worn
The saturating time is t1Under prepare polystyrene foam sheet.
Step 2) prepares polystyrene fire-proof insulation board
Polystyrene foam sheet is placed in fire prevention coating modification equipment, the fireproof heat insulating glue that then will be formulated in table 2
Agent is sticked in P2It is added under the high pressure of MPa in the fire prevention coating modification equipment for being placed with polystyrene foam sheet, then exists
P3Time of repose t under MPa pressure2, so that fireproof heat insulating adhesive is penetrated into polystyrene foam sheet, so that coating modification is carried out,
Then solidified forming time t3, obtain EPS fireproof heated board.
Step 3) prepares polystyrene chromatic steel sandwich plate
The four side of positive color steel plate 12, back side color steel plate 14 is rolled over using folding brake inner surface as shown in figures 1-4
90 °, form four bound edges 16;The opposite sides side of both side plate 22, two sealing plates 24 is utilized respectively folding brake exterior surface folding again
90 ° of shapes flanging 222 and 90 ° flanging 242 in 90 °.
Overleaf on the inner surface of color steel plate 14 respectively even application binder (binder as shown in table 3), by polyphenyl
Ethylene fireproof heated board 30 is bonded on the overleaf inner surface of color steel plate 14, uniform in the another side of polystyrene fire-proof insulation board
Then positive color steel plate 12 is bonded on the another side of polystyrene fire-proof insulation board 30, by polyphenyl second by adhesive stripe-coating
Alkene fireproof heated board bonding is folded between positive color steel plate 12 and back side color steel plate 14 as core plate.
The inside adhesive stripe-coating of both side plate 22 is bonded on two long sides of core plate 30 respectively, two 90 ° of side plate 22
Flanging 222 is respectively with the bound edge 16 of color steel plate 12,14 again to 90 ° of infolding, to wrap up two 90 ° of flangings 222 for fastening side plate 22,
Formed interface reinforce while and socket reinforce while.
The inside adhesive stripe-coating of two sealing plates 24 is bonded in two short sides of core plate 30 respectively, two 90 ° of sealing plate 24
Flanging 242 fastens two 90 ° of flangings 242 of sealing plate 24 to 90 ° of infolding again with the bound edge 16 of color steel plate 12,14 respectively with package,
Form color steel plate to be pressed.
Apply P by treating pressure color steel plate using cold-hot pressure equipment4MPa pressure, curing molding, preparation cost invention polyphenyl
Ethylene chromatic steel sandwich plate.
1 polystyrene chromatic steel sandwich plate preparation technology parameter of table
2 fireproof heat insulating gluing agent prescription of table
It is sufficiently stirred and is uniformly dispersed after above-mentioned substance is weighed by weight, obtain fireproof heat insulating adhesive.
3 color steel sandwich plate adhesive layer of table and structure
The performance of obtained fire retardant eps foam heat preservation plate material is tested, as shown in table 4.
The performance parameter of 4A grades of eps foam sandwich color steel plate of table
Insulation board core material thermal coefficient of the present invention is lower than 0.045w/mk, and core material specific gravity can reach 80Kg/M3Hereinafter, core
10% deformation compression strength of material is greater than 200KPa, and calorific value is less than 3MJ/kg, reaches GB8624-2012 construction material combustibility point
A2 grades of Fire retardant grade requirements of grade.It is with sulfate liquor mix light calcined magnesia that this, which protects heat preservation adhesive mainly due to the present invention,
(MgO) powder, it is additional to solidify modifying agent, water-repellent modified dose, the air hardening that is combined of fire retardant, heat shielding additives and infrared light screening agent
The compound MgO-MgSO of property multiple element4-H2O inorganic fire keeps the temperature cementitious material, on the one hand the compound MgO-MgSO of the multielement4-
H2The magnesia inorganic fire heat preservation cementitious material of O air-setting contains 12% crystalline hydrate, when burning in the scene of a fire itself there is heat absorption to drop
Temperature effect, can play with flame-retardant system of the present invention and cooperate with flameproof effect, therefore be less than meeting A grades of EPS insulation board calorific values
When 3.0MJ/kg is required, needs the additive amount of fire retardant to be added and inorganic filler smaller, reduce the specific gravity of insulation board.It is another
The compound MgO-MgSO of air-setting multiple element that aspect is combined due to present invention fire prevention adhesive4-H2The heat preservation of O inorganic fire
Cementitious material itself compression strength is big, and the compression strength of 10% deformation of core material of the present invention is caused to be greater than 200KPa.
Due to not using fire retardant of the invention, thermal insulating filling and infrared light screening agent in comparative example 1, but only pass through
Sulfate liquor mix light calcined magnesia (MgO) powder is added, it is additional to solidify modifying agent, the water-repellent modified dose of air-setting being combined
MgO-MgSO4-H2O inorganic fire keeps the temperature cementitious material, due to not adding fire retardant and fire retarding synergist of the present invention, leads to plate ratio
Heavy and light and calorific value is higher is not able to satisfy A2 grades of calorific values less than 3MJ/kg needs.And the fire-retardant association of fireproof heat insulating adhesive of the present invention
The calorific value of polystyrene foam heat preservation plate material itself can have both been diluted with formula, while can also pass through the decomposition of fire retardant itself
Heat absorption is to offset calorific value, to make polystyrene foam heat preservation plate material of the invention that can reach A2 grades of heat under lower specific gravity
Value is less than 3MJ/kg requirement, and thermal coefficient is also due to inorganic filler additive amount is few and relatively low.
Comparative example 2, warm board core material thermal coefficient are lower than 0.063w/mk, and core material specific gravity can reach 120Kg/M3, core
10% deformation compression strength 135KPa of material, it is big compared with Insulation board core material thermal coefficient of the present invention, than great, and insulation board more of the present invention
10% deformation compression strength of core material is small.This is because comparative example 2 is prevented fires, adhesive uses 30% sodium silicate aqueous solution for glue
Glutinous agent, in the case where other are formulated constant situation with fireproof heat insulating adhesive of the present invention, since adhesive itself and flame-retardant system do not have
Synergistic fire retardation is played, when plate calorific value being caused to reach A2 grades of calorific values less than 3MJ/kg requirement, insulation board specific gravity is more of the invention
It is bigger than normal.And fireproof heat insulating adhesive of the present invention be with sulfate liquor mix light calcined magnesia (MgO) powder, it is additional cured modified
Agent, water-repellent modified dose, the compound MgO- of air-setting multiple element that is combined of fire retardant, heat shielding additives and infrared light screening agent
MgSO4-H2O inorganic fire keeps the temperature cementitious material, which contains 12% crystalline hydrate, sheet when burning in the scene of a fire
Body, which has with absorbing and cooling temperature effect with flame-retardant system of the present invention, cooperates with absorbing and cooling temperature effect, is meeting A grades of EPS insulation board calorific values
When being required less than 3.0MJ/kg, needs the additive amount of fire retardant to be added and inorganic filler smaller, reduce the ratio of heat preservation plate material
Weight, thereby reduces the thermal coefficient of insulation board.Additionally, due to sulfate liquor mix light calcined magnesia (MgO) powder of the present invention
The air hardening cementitious materials compression strength being combined into is big, and the compression strength of 10% deformation of core material of the present invention is caused to be greater than 200KPa,
Higher than the compression strength of 2 core material of comparative example, 10% deformation.
Embodiment 6, so that fire prevention adhesive only has flameproof effect, does not have due to being not added with heat shielding additives and infrared light screening agent
Have heat insulation function, cannot with eps foam plate play heat preservation cooperative effect, thus make preparation eps foam heat preservation plate material with reality
In the case of the same specific gravity of fireproof heat insulating adhesive for applying example 1~5, thermal coefficient is relatively large.
In terms of chromatic steel sandwich plate preparation, the present invention is by using flute profile side plate, flute profile sealing plate and upper and lower panel in structure
Integration combine, when sandwich color steel plate surface stress, since the integration at the edge of side plate, sealing plate, panel and core plate adds
Gu and the bathtub construction of side plate, sealing plate plays outer support frame, resisting when further improving sandwich color steel plate surface stress
Curved intensity;On the other hand due in the present invention core plate, side plate, sealing plate and upper and lower panel be combined into an entirety, a side
Face had both improved bending strength when sandwich color steel plate surface stress, while can also effectively solve existing chromatic steel sandwich plate bonding
The problems such as intensity is bad, color steel plate room easily collapses in the scene of a fire.
Claims (6)
1. a kind of polystyrene chromatic steel sandwich plate, characterized by comprising:
One core plate, the core plate are polystyrene fire-proof insulation board;
Two color steel plates are bonded in the two sides of the polystyrene fire-proof insulation board respectively;
Both side plate and two sealing plates are bonded in respectively on two long sides and two short sides of the polystyrene fire-proof insulation board;
Wherein, the polystyrene sandwich panel preparation includes the following steps:
S1 prepares polystyrene foam sheet;
S2 configures fireproof heat insulating adhesive, wherein the fireproof heat insulating adhesive includes following component: saturated solution of magnesium sulfate
It is 100 parts by weight, 100 parts by weight of magnesia, 100~500 parts by weight of water, cured modified dose of 0.05~20 parts by weight, water-repellent modified
0.05~40.0 parts by weight of agent, 10~70 parts by weight fire retarding synergist of fire retardant, 0.5~50 parts by weight, heat shielding additives 0.5~
0.5~20 parts by weight of 20 parts by weight and infrared light screening agent;
S3 carries out fire prevention coating modification to polystyrene foam sheet, wherein the coating modification is first by fireproof heat insulating gluing
Agent is added in the fire prevention coating modification equipment for being placed with polystyrene foam sheet under the high pressure of 0.3~1.0MPa, then
Using vacuum suction method, polystyrene foam sheet prepared by step S1 is stood under the pressure of 0.01~0.09MPa and is penetrated
10 seconds~10 minutes, so that fireproof heat insulating adhesive penetrates into the mesh in polystyrene foam sheet and reaching uniform coating modification
's;
The polystyrene foam sheet baking and curing of coating modification is formed 5~20h and obtains polystyrene fire-proof insulation board by S4.
2. polystyrene chromatic steel sandwich plate as described in claim 1, it is characterised in that:
The four side of two color steel plate has U type slot, and the opposite sides side of the both side plate and two sealing plates is respectively provided with 90 °
90 ° of flangings of flanging, the both side plate and two sealing plates are wrapped in respectively in the U type slot of two color steel plate, to form interface
Reinforce while and socket reinforce while.
3. polystyrene chromatic steel sandwich plate as described in claim 1, it is characterised in that:
Described cured modified dose in citric acid, acetic acid, phosphoric acid, oxalic acid, calgon, formic acid and bigcatkin willow acid substance group
It is one or more;
Described water-repellent modified dose selected from melamine urea-formaldehyde resin, aqueous epoxy resins, resol resins, the third cream of aqueous silicon
One of liquid, waterborne styrene-acrylic emulsion and methylsiloxane substance group are a variety of;
The fire retardant is aluminium hydroxide and/or magnesium hydroxide;
The fire retarding synergist, which is selected from zinc borate, microencapsulated powder oil, ammonium polyphosphate, pentaerythrite, melamine, nanometer and covers, to be taken off
Two or more in soil, graphite, molecular sieve, atlapulgite and kaolinite soil material group.
4. polystyrene chromatic steel sandwich plate as described in claim 1, it is characterised in that:
The heat shielding additives select SiO2One of aeroge, glass microballoon and ceramic microbead substance group are a variety of;
The infrared light screening agent is selected from TiO2, crystal whisker of hexa potassium titanate, SiC, one of carbon black and titanium collosol substance group.
5. polystyrene chromatic steel sandwich plate as described in claim 1, it is characterised in that: the polyphenyl second for being 5~15g/L with density
Alkene pre-expanded particles are raw material, penetrate 0.3~0.8MPa of pressure in steam, steam time of break-through is to prepare to gather under 3 seconds~20 seconds
Styrenic foams plate.
6. a kind of method for preparing polystyrene chromatic steel sandwich plate described in claim 1, it is characterised in that include the following steps:
The four side of step 1) two color steel plate rolls over 90 ° using folding brake inner surface, forms four bound edges;Both side plate, two
The opposite sides side of sealing plate is utilized respectively folding brake exterior surface and rolls over 90 ° of shape flangings in 90 °;
Even application binder is distinguished on the inner surface of step 2) two color steel plate, using polystyrene fire-proof insulation board as core
Plate is bonded between two color steel plate;
The inside adhesive stripe-coating of both side plate is bonded on two long sides of the core plate by step 3) respectively, the side plate
Two 90 ° of flangings fasten two 90 ° of flangings that side plate is stated in residence with package to 90 ° of infolding again with the bound edge of two color steel plate respectively,
Formed interface reinforce while and socket reinforce while;
The inside adhesive stripe-coating of two sealing plates is bonded in two short sides of the core plate by step 4) respectively, the sealing plate
Two 90 ° of flangings fasten two 90 ° of flangings that sealing plate is stated in residence with package to 90 ° of infolding again with the bound edge of two color steel plate respectively,
Form color steel plate to be pressed;
Step 6) treats pressure color steel plate by vacuum bag pressure method, cold-hot pressure equipment or roll unit and applies 0.5~25MPa pressure,
Curing molding obtains the polystyrene chromatic steel sandwich plate.
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CN114919261A (en) * | 2022-05-25 | 2022-08-19 | 华阳新材料科技集团有限公司 | Metal facing thermal insulation material and preparation method and application thereof |
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