CN109092348A - Mordenite molecular sieve catalyst and preparation method thereof and its application in carbonylation acetic acid methyl esters - Google Patents

Mordenite molecular sieve catalyst and preparation method thereof and its application in carbonylation acetic acid methyl esters Download PDF

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CN109092348A
CN109092348A CN201710474186.8A CN201710474186A CN109092348A CN 109092348 A CN109092348 A CN 109092348A CN 201710474186 A CN201710474186 A CN 201710474186A CN 109092348 A CN109092348 A CN 109092348A
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molecular sieve
crystallization
time
preparation
sieve catalyst
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CN109092348B (en
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马新宾
吕静
黄守莹
李媖
吕建宁
王宏涛
赵娜
李延生
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Tianjin University
Wison Engineering Ltd
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Wison Engineering Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • B01J29/20Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing iron group metals, noble metals or copper
    • B01J29/22Noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • B01J29/20Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing iron group metals, noble metals or copper
    • B01J29/24Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • B01J37/088Decomposition of a metal salt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/30Ion-exchange
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/36Preparation of carboxylic acid esters by reaction with carbon monoxide or formates
    • C07C67/37Preparation of carboxylic acid esters by reaction with carbon monoxide or formates by reaction of ethers with carbon monoxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself

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  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
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  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
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Abstract

The present invention provides mordenite molecular sieve catalyst and preparation method thereof and its application in carbonylation acetic acid methyl esters, carries out as steps described below: adding water and stirring ageing into silicon source, silicon source and alkali source and form colloidal sol;One or more of template, cation and crystal seed are added in the colloidal sol that step 1 is prepared, are stirred ageing;It carries out crystallization and Na-MOR molecular sieve is prepared;H-MOR molecular sieve is obtained after ammonia exchange.Under conditions of guaranteeing that silica alumina ratio, specific surface area, pore volume etc. are certain, can quick controllable preparation difference crystal grain modenite, be advantageously selected for the grain size of Dimethyl ether carbonylation methyl acetate, reduce diffusional resistance, reduce catalyst carbon deposition.

Description

Mordenite molecular sieve catalyst and preparation method thereof and its in carbonylation acetic acid Application in methyl esters
Technical field
The present invention relates to the catalysis techniques for promoting methanol or Dimethyl ether carbonylation synthesis of acetic acid methyl esters reactivity, more specifically Ground, which is said, is related to a kind of mordenite molecular sieve catalyst and preparation method thereof for carbonylation acetic acid methyl esters.
Background technique
Methyl acetate (methyl acetate) also known as methyl acetate have many advantages, such as that toxicity is low, biodegradable, and change Property is active, and solubility property is excellent.It does not limit the organic pollutant discharge used as one kind, can achieve environmentally friendly mark Standard gradually makees solvent instead of acetone, butanone, ethyl acetate, pentamethylene etc., can be applied to coating, ink, resin, adhesive Equal fields.With the popularization of alcohol fuel worldwide, in recent years methyl acetate hydrogenation synthesis ethyl alcohol by academia and The extensive concern of industrial circle, the synthesis of catalyst and the development of key process technology are expected to open up by the new of synthesis gas ethyl alcohol Path substantially reduces the domestic degree of dependence to petroleum, therefore its application prospect is boundless.
The synthesis technology of methyl acetate includes acetic acid methanol esterification process, methanol dehydrogenation synthetic method, methanol carbonylation, formic acid Methyl esters homologization method, Dimethyl ether carbonylation method etc..Wherein Dimethyl ether carbonylation synthesizes methyl acetate as molecular sieve system is catalyzed The introducing of agent avoids the use of noble metal (Ru etc.), realizes catalyst Halogen, and is demonstrated by good activity at low temperature And selectivity, both met the requirement of green chemical industry, also there is huge industrial value.The overall reaction of the industry is as follows:
CH3OCH3+CO→CH3COOCH3
The PCT Patent WO2006121778 of entitled " alkylation carbonylation process " is reported with H-MOR and H-FER molecular sieve Or the molecular sieve catalyst of the Metal Supporteds such as copper, nickel, iridium synthesizes methyl acetate for Dimethyl ether carbonylation.Reaction is in 150-180 DEG C, 5MPa hereinafter, high CO partial pressure under show good activity.
The PCT Patent WO2009081099 A1 of entitled " carbonylation method of production acetic acid and/or methyl acetate " is reported It is not more than 3 microns modenite (MOR) molecular sieve, especially 0.1-1.5 microns of silk using the crystallite dimension of commercial source Geolyte (MOR) molecular sieve has preferable catalytic activity.Therefore modenite (MOR) catalysis compared with little crystal grain can be synthesized Agent, will be of great advantage to the yield for improving dimethyl ether carbonylation reaction.
Summary of the invention
The present invention overcomes deficiency in the prior art, provides a kind of synthesis nano modenite (MOR) and be applicable in In the catalyst and preparation method thereof of carbonylation acetic acid methyl esters reaction;Shadow is limited by the diffusion during elimination reaction It rings, improves it in the activity of carbonylation acetic acid methyl esters reaction;By the way of microwave assisted and crystallization process chilling, controllably Synthesis various grain sizes, especially nanoscale modenite (MOR) molecular sieve improves modenite (MOR) molecular sieve and exists Activity and selectivity in the reaction of carbonylation acetic acid methyl esters.
The purpose of the present invention is achieved by following technical proposals.
Mordenite molecular sieve catalyst and preparation method thereof carries out as steps described below:
Step 1, ageing is added water and stirred into silicon source, silicon source and alkali source form colloidal sol;
In step 1, silicon source be silica solution, sodium metasilicate, silica or ethyl orthosilicate, silicon source be sodium metaaluminate or Person's aluminium oxide, alkali source are sodium hydroxide or ammonium hydroxide, wherein the molar ratio of Si and Al is (5-25) in silicon source and silicon source: 1, alkali OH in source and silicon source-Molar ratio with Al is (2-8): 1, preferably (3-6): 1, the molar ratio of water and Si in silicon source is (0-10): 1, and do not include 0:1 and 10:1;
In step 1, stirring is 1-24h using mechanical stirring either magnetic agitation, stirring digestion time;
Step 2, template, cation and crystal seed are added in the colloidal sol that step 1 is prepared, are stirred ageing;
In step 2, template is that perhaps tetraethylammonium bromide cation is ammonium nitrate or chlorine to tetraethyl ammonium hydroxide Change ammonium, wherein the molar ratio of Si is (0.1-0.4) in template and silicon source: 1, the molar ratio of cation and Si in silicon source is (0.03-0.1): 1, preferably (0.05-0.09): 1, the additional amount of crystal seed is the 1-10wt% of silicon source quality;
In step 2, using mechanical stirring either magnetic agitation, digestion time is to be less than or equal to greater than zero for 24 hours for stirring, It is preferred that 4-24h;
Step 3, sample step 2 being prepared is added in autoclave, and microwave high pressure reaction is put into after sealing First time crystallization is carried out in system, and autoclave is taken out into fast cooling to 20-25 DEG C of room temperature after first time crystallization 0.1-48h Afterwards, autoclave is placed into microwave high pressure reaction system again and carries out second of crystallization, so that total crystallization time is 3-9 It, after the completion of second of crystallization, the product in autoclave is taken out, and being washed to PH is that 6.5-7.5 is obtained after drying, roasting To Na-MOR molecular sieve;
Wherein, the reaction condition of microwave high pressure reaction system: crystallization temperature is 150-200 DEG C, preferably 150-170 DEG C, brilliant Change pressure is 1-10MPa, and preferably 5-7MPa, first time crystallization time is 0.1-3.0h, preferably 0.5-2.5h, and total crystallization time is 1-9h, preferably 4-5h;
Wherein, the reaction condition of hydro-thermal reaction system: crystallization temperature be 150-200 DEG C, preferably 150-170 DEG C, crystallization pressure Power is 1-10MPa, preferably 5-7MPa, and first time crystallization time is 0.1-48h, and preferably 3-24h, total crystallization time is 3-9 days, excellent It selects 4-6 days;
Wherein, drying temperature is 100-150 DEG C, drying time 5-10h, and maturing temperature is 500-600 DEG C, calcining time For 2-6h;
Step 4, the Na-MOR molecular sieve that step 3 is prepared is uniformly dispersed in ammonium nitrate or ammonium chloride liquid Ammonia exchange is carried out, after ammonia exchanges 2-3 times, after drying, roasting, obtains H-MOR molecular sieve;
Wherein, the concentration of ammonium nitrate solution either ammonium chloride solution is 0.1-1mol/L, preferably 0.4-0.6mol/L, ammonia The condition of exchange: swap time 5-7h, preferably 5.5-6.5h, exchange temperature are 50-70 DEG C, preferably 55-65 DEG C, Na-MOR points Son sieve and the solid-to-liquid ratio of ammonium nitrate solution either ammonium chloride solution are 1:(8-12), preferably 1:(9-11);
Wherein, drying temperature is 100-150 DEG C, drying time 5-10h, and maturing temperature is 400-600 DEG C, calcining time For 1-5h.
The H-MOR molecular sieve that the step 4 is prepared uses ion-exchange, infusion process, ammonia still process method or solid Single active metal or double activated metal component are loaded on H-MOR molecular sieve by ion-exchange, it is described list active metal be copper, Perhaps any one of nickel double activated metal component is any two kinds in copper, silver, iron, cobalt or nickel for silver, iron, cobalt.
Mordenite molecular sieve catalyst and its application in carbonylation acetic acid methyl esters, wherein reaction condition is original The molar ratio of material is n (CH3OCH3): n (CO)=1:(5-60), reaction temperature is 180-220 DEG C, reaction pressure 1- 3MPa, gas air speed are 1000-4000h-1
The invention has the benefit that under conditions of guaranteeing that silica alumina ratio, specific surface area, pore volume etc. are certain, it can be fast The modenite of fast controllable preparation difference crystal grain is advantageously selected for the grain size of Dimethyl ether carbonylation methyl acetate, reduces Diffusional resistance reduces catalyst carbon deposition.Catalyst of the present invention is environmentally friendly, pollution-free;Catalyst manufacturing process has used micro- Wave reaction system, substantially reduces the nucleation time of molecular sieve, while reducing molecular sieve partial size, promotes the boiling of nanoscale mercerising The synthesis of stone (MOR) molecular sieve;Reaction system is easy to operate, quick, has saved catalyst Production Time.
Detailed description of the invention
Fig. 1 is the XRD diagram for the nanoscale mordenite molecular sieve that embodiment 1-5 is prepared in the present invention, wherein 1 is It is embodiment 3,4 be embodiment 4,5 is embodiment 5 that embodiment 1,2, which is embodiment 2,3,;
Fig. 2 is the XRD diagram for the nanoscale mordenite molecular sieve that comparative example 1-5 is prepared in the present invention, wherein 1 is It is comparative example 3,4 be comparative example 4,5 is comparative example 5 that comparative example 1,2, which is comparative example 2,3,;
Specific embodiment
Below by specific embodiment, further description of the technical solution of the present invention.
Embodiment 1
Weigh 24g silica solution (silica quality percentage is 30wt%), 0.656g sodium metaaluminate, 1.28g hydroxide Sodium is mixed uniformly in plastic beaker, 1h is stirred at room temperature, and mixes well to gelled, stirring ageing 4h.
Weigh tetraethyl ammonium hydroxide 16g (tetraethyl ammonium hydroxide mass percent is 25wt%), crystal seed 0.07g is added In above-mentioned gel, stirring ageing 4h after be packed into microwave high pressure reaction kettle, be put into microwave high pressure reaction system, pressure be 6MPa, It is 5h that reaction temperature, which carries out total crystallization time of microwave crystallization reaction under conditions of being 170 DEG C,.
After first time crystallization 0.5h, it is put into after reaction kettle taking-up fast cooling to room temperature (20-25 DEG C), then by reaction kettle Microwave reaction system carries out second of crystallization, and second of crystallization time is 4.5h, and it is 6.5- that product, which is washed with deionized water to PH, After 7.5,8h is dried under the conditions of 120 DEG C, is then placed on Muffle kiln roasting 4h, maturing temperature is 550 DEG C, with removing Template in Na-MOR obtains Na-MOR molecular sieve.
Na-MOR molecular sieve is placed in a beaker again, the ammonium nitrate solution of 0.5mol/L is added into beaker in 60 DEG C of conditions Under, it carries out ammonium ion and exchanges 6h, wherein the solid-to-liquid ratio of Na-MOR molecular sieve and ammonium nitrate solution is 1:10, repeats ammonium ion and hands over After changing twice, after 120 DEG C of dry 8h, places it in and roast 3h in 500 DEG C of Muffle furnace, H-MOR molecular sieve is made.
By H-MOR molecular sieve obtained, tabletting, sieving measures the 40-60 mesh H-MOR loading fixed bed reactors of 2mL It is interior, first use N2It pre-processes 4h in situ under the conditions of 450 DEG C to be reacted, unstripped gas proportion is DME/Ar/CO=1/2/47, gas Air speed is 3000h-1, 200 DEG C of reaction temperature, reaction pressure 1.5MPa carries out activity rating.
Embodiment 2-5
Under conditions of other conditions are identical with embodiment 1, only change first time crystallization time, respectively 1h is (real Apply example 2), 1.5h (embodiment 3), 2h (embodiment 4), after 2.5h (embodiment 5), reaction kettle is taken out into fast cooling to room temperature After (20-25 DEG C), second of crystallization is carried out, after the completion of crystallization, after removed template method, ammonium ion exchange, dry, roasting, is obtained To H-MOR molecular sieve.
The H-MOR of 1 microwave crystallization difference chilling period of table is catalyzed Dimethyl ether carbonylation methyl acetate reaction result
The results show that in the case where total crystallization time is certain, the chilling of different time, available grain size difference H-MOR, while crystal grain it is smaller be more conducive to catalyst activity raising.
Embodiment 6-10
Under conditions of other conditions are identical with embodiment 5, silica solution is changed to sodium metasilicate, and water supplement (is implemented Example 6), fumed silica (embodiment 7), tetraethyl ammonium hydroxide is changed to tetraethylammonium bromide, and water supplement (embodiment 8) sodium hydroxide, is changed to potassium hydroxide (embodiment 9), seed load is changed to 0.2g (embodiment 10).
Embodiment 11-12
Under conditions of other conditions are identical with embodiment 10, after adding template tetraethyl ammonium hydroxide, It adds 0.5g ammonium nitrate (embodiment 11), the additional amount of sodium metaaluminate is changed to 0.492g (embodiment 12).
Influence of the 2 microwave crystallization source material of table to H-MOR catalysis Dimethyl ether carbonylation methyl acetate reaction
The results show that optimal raw material is sodium hydroxide, silica solution, sodium metaaluminate and tetraethyl ammonium hydroxide, addition is brilliant Kind can reduce crystallite dimension, improve catalyst activity, and increasing silica alumina ratio can reduce crystallite dimension, but reduce activity.
Embodiment 13-16
Under conditions of other conditions are identical with embodiment 10, total crystallization time is changed to 4h (embodiment 13), it will Crystallization temperature is changed to 150 DEG C (embodiments 14), and crystallization pressure is changed to 5MPa (embodiment 15), digestion time is changed to (real for 24 hours Apply example 16).
Influence of the 3 microwave crystallization condition of table to H-MOR catalysis Dimethyl ether carbonylation methyl acetate reaction
The results show that optimal crystallization condition be crystallization time be 5h, crystallization temperature is 170 DEG C, crystallization pressure 6MPa, Extending digestion time then can reduce crystallite dimension, improve catalyst activity.
Comparative example 1
Under conditions of other conditions are identical with embodiment 16, crystal pattern is changed to hydro-thermal method by microwave method, always Crystallization time is 5 days.
Comparative example 2-5
Under conditions of other conditions are identical with embodiment 16, during hydrothermal synthesis, first time crystallization time is Reaction kettle is taken out fast cooling to room temperature by 3h (comparative example 2), 6h (comparative example 3), 12h (comparative example 4), for 24 hours (comparative example 5) After (20-25 DEG C), second of crystallization is carried out, after the completion of crystallization, after removed template method, ammonium ion exchange, dry, roasting, is obtained To H-MOR molecular sieve.
The H-MOR of 4 hydrothermal synthesis difference chilling period of table is catalyzed Dimethyl ether carbonylation methyl acetate reaction result
The results show that the H-MOR crystal grain that hydrothermal synthesis obtains is larger, and catalyst performance is poor compared with microwave crystallization.
Embodiment 17
Under conditions of other conditions are identical with embodiment 16, H-MOR molecular sieve that embodiment 16 is prepared Copper modified catalyst is prepared using exchange process, is used for dimethyl ether carbonylation reaction.Copper modified catalyst is the preparation method is as follows: weigh 0.76gCu(NO3)2·3H2O is configured to 100mL aqueous solution, and the H-MOR molecular sieve that 10g is prepared is added into above-mentioned solution After exchanging 2h, suction filtration at 80 DEG C, drying for 24 hours, then places it in 500 DEG C of Muffle furnaces roasting 4h at 110 DEG C.
Embodiment 18
Under conditions of other conditions are identical with embodiment 16, H-MOR molecular sieve that embodiment 16 is prepared Copper modified catalyst is prepared using infusion process, is used for dimethyl ether carbonylation reaction.Copper modified catalyst is the preparation method is as follows: weigh 0.76gCu(NO3)2·3H2O is configured to 100mL ethanol solution, and the H-MOR molecule that 10g is prepared is added into above-mentioned solution After sieve impregnates 4h, suction filtration at 40 DEG C, drying for 24 hours, then places it in 500 DEG C of Muffle furnaces roasting 4h at 110 DEG C.
Embodiment 19
Under conditions of other conditions are identical with embodiment 16, H-MOR molecular sieve that embodiment 16 is prepared Copper modified catalyst is prepared using cuprammonium process, is used for dimethyl ether carbonylation reaction.Copper modified catalyst is the preparation method is as follows: weigh 0.76gCu(NO3)2·3H2O is configured to 100mL copper ammon solution, and the pH of copper ammon solution is adjusted to 11, is added into above-mentioned solution A small amount of ammonium hydroxide is added thereto again after the H-MOR molecular sieve that 10g is prepared, and the pH of aforesaid liquid is adjusted to 11, at 40 DEG C Under the conditions of keep 2h, after suction filtration, at 110 DEG C it is dry for 24 hours, then place it in 500 DEG C of Muffle furnaces roasting 4h.
Embodiment 20
Under conditions of other conditions are identical with embodiment 16, H-MOR molecular sieve that embodiment 16 is prepared Copper modified catalyst is prepared using ammonia still process method, is used for dimethyl ether carbonylation reaction.Copper modified catalyst is the preparation method is as follows: take Cu (NO3)2·3H2O 0.76g configures 100mL copper ammon solution, and adjusting pH is about 11, and the H-MOR molecular sieve that 10g is prepared is added It adds a small amount of ammonium hydroxide thereto again afterwards, the pH of aforesaid liquid is adjusted to 11, keep 3h under the conditions of 40 DEG C, be warming up to 80 DEG C of steamings After ammonia 2h, suction filtration, drying for 24 hours, then places it in 500 DEG C of Muffle furnaces roasting 4h at 110 DEG C.
The H-MOR of 5 different Cu upload method of table is catalyzed Dimethyl ether carbonylation methyl acetate reaction result
Catalyst sample DME conversion ratio (%) MA selectivity (%) MA space-time yield (mg/L.h)
Embodiment 17 80 99 276
Embodiment 18 79 99 273
Embodiment 19 88 99 304
Embodiment 20 83 99 287
The results show that upper copper-loaded H-MOR increases the active site of dimethyl ether carbonylation reaction, it is living to improve catalyst Property.Meanwhile the Cu/H-MOR activity that cuprammonium process obtains is optimal.
Embodiment 21
Under conditions of other conditions are identical with embodiment 17, metal precursor copper nitrate is changed to silver nitrate, is used In dimethyl ether carbonylation reaction.Specifically the preparation method is as follows: weighing 1.40gAgNO3It is configured to 100mL aqueous solution, in no ring of light Under border, after the H-MOR molecular sieve that addition 10g is prepared into above-mentioned solution exchanges 2h, suction filtration at room temperature, at 110 DEG C Drying for 24 hours, then places it in 500 DEG C of Muffle furnaces roasting 4h.
Embodiment 22
Under conditions of 17 is identical, metallic precursor copper nitrate is changed to cobalt nitrate, is used for dimethyl ether carbonylation reaction. Specifically the preparation method is as follows: weighing 1.18Co (NO3)2·6H2O is configured to 100mL aqueous solution, and 10g system is added into above-mentioned solution After standby obtained H-MOR molecular sieve exchanges 2h, suction filtration at room temperature, drying for 24 hours, then places it in 500 DEG C of horses at 110 DEG C Not furnace roasts 4h.
Catalyst sample DME conversion ratio (%) MA selectivity (%) MA space-time yield (mg/Lh)
Embodiment 21 80 99 275
Embodiment 22 81 99 279
All metal component mass contents 0.5~10%, preferably 2%~5%.
Illustrative description has been done to the present invention above, it should explanation, the case where not departing from core of the invention Under, any simple deformation, modification or other skilled in the art can not spend the equivalent replacement of creative work equal Fall into protection scope of the present invention.

Claims (10)

1. the preparation method of mordenite molecular sieve catalyst, it is characterised in that: carry out as steps described below:
Step 1, ageing is added water and stirred into silicon source, silicon source and alkali source form colloidal sol;
Wherein, silicon source is silica solution, sodium metasilicate, silica or ethyl orthosilicate, and silicon source is sodium metaaluminate or aluminium oxide, alkali Source is sodium hydroxide or ammonium hydroxide;
Stirring is 1-24h using mechanical stirring either magnetic agitation, stirring digestion time;
Step 2, template, cation and crystal seed are added in the colloidal sol that step 1 is prepared, are stirred ageing;
Wherein, template is that perhaps tetraethylammonium bromide cation is ammonium nitrate or ammonium chloride to tetraethyl ammonium hydroxide;
In step 2, stirring is to be less than or equal to for 24 hours, preferably greater than zero using mechanical stirring either magnetic agitation, digestion time 4-24h;
Step 3, sample step 2 being prepared is added in autoclave, and microwave high pressure reaction system is put into after sealing Autoclave is taken out fast cooling to after 20-25 DEG C of room temperature after first time crystallization 0.1-48h by middle progress first time crystallization, Autoclave is placed into microwave high pressure reaction system again and carries out second of crystallization, so that total crystallization time is 3-9 days, After the completion of second of crystallization, the product in autoclave is taken out, being washed to PH is that 6.5-7.5 is obtained after drying, roasting Na-MOR molecular sieve;
Wherein, drying temperature is 100-150 DEG C, drying time 5-10h, and maturing temperature is 500-600 DEG C, calcining time 2- 6h;
Step 4, the Na-MOR molecular sieve that step 3 is prepared is uniformly dispersed in ammonium nitrate or ammonium chloride liquid and is carried out Ammonia exchange after ammonia exchanges 2-3 times, after drying, roasting, obtains H-MOR molecular sieve;
Wherein, the concentration of ammonium nitrate solution either ammonium chloride solution is 0.1-1mol/L, and the condition of ammonia exchange: swap time is 5-7h, exchange temperature are 50-70 DEG C, and the solid-to-liquid ratio of Na-MOR molecular sieve and ammonium nitrate solution either ammonium chloride solution is 1: (8-12);
Wherein, drying temperature is 100-150 DEG C, drying time 5-10h, and maturing temperature is 400-600 DEG C, calcining time 1- 5h。
2. the preparation method of mordenite molecular sieve catalyst according to claim 1, it is characterised in that: in the step In 1, the molar ratio of Si and Al is (5-25) in silicon source and silicon source: 1, OH in alkali source and silicon source-Molar ratio with Al is (2-8): 1, preferably (3-6): 1, the molar ratio of Si is (0-10) in water and silicon source: 1, and do not include 0:1 and 10:1.
3. the preparation method of mordenite molecular sieve catalyst according to claim 1, it is characterised in that: in the step In 2, the molar ratio of Si is (0.1-0.4) in template and silicon source: 1, the cationic molar ratio with Si in silicon source is (0.03- 0.1): 1, preferably (0.05-0.09): 1, the additional amount of crystal seed is the 1-10wt% of silicon source quality.
4. the preparation method of mordenite molecular sieve catalyst according to claim 1, it is characterised in that: in the step In 3, the reaction condition of microwave high pressure reaction system: crystallization temperature be 150-200 DEG C, preferably 150-170 DEG C, crystallization pressure 1- 10MPa, preferably 5-7MPa, first time crystallization time are 0.1-3.0h, and preferably 0.5-2.5h, total crystallization time is 1-9h, preferably 4-5h。
5. the preparation method of mordenite molecular sieve catalyst according to claim 1, it is characterised in that: in the step In 3, the reaction condition of hydro-thermal reaction system: crystallization temperature be 150-200 DEG C, preferably 150-170 DEG C, crystallization pressure 1- 10MPa, preferably 5-7MPa, first time crystallization time are 3-24h, and total crystallization time is 4-6 days.
6. the preparation method of mordenite molecular sieve catalyst according to claim 1, it is characterised in that: in the step In 4, the concentration of ammonium nitrate solution either ammonium chloride solution is 0.4-0.6mol/L, in the step 4, the item of ammonia exchange Part: swap time 5.5-6.5h, exchange temperature are 55-65 DEG C, Na-MOR molecular sieve and ammonium nitrate solution either ammonium chloride The solid-to-liquid ratio of solution is 1:(9-11).
7. the preparation method of mordenite molecular sieve catalyst according to claim 1, it is characterised in that: by the step The 4 H-MOR molecular sieves being prepared will single activity using ion-exchange, infusion process, ammonia still process method or Solid-state Ion-exchange method Metal or double activated metal component are loaded on H-MOR molecular sieve, and the list active metal is in copper, silver, iron, cobalt or nickel Any, the double activated metal component is any two kinds in copper, silver, iron, cobalt or nickel.
8. the silk being prepared using the preparation method of the mordenite molecular sieve catalyst any in claim 1 to 7 Geolyte molecular sieve catalyst.
9. the modenite molecule that the preparation method of mordenite molecular sieve catalyst according to claim 1 is prepared The application of sieve catalyst or mordenite molecular sieve catalyst according to any one of claims 8 in carbonylation acetic acid methyl esters.
10. mordenite molecular sieve catalyst according to claim 9 and its answering in carbonylation acetic acid methyl esters With, it is characterised in that: reaction condition: the molar ratio of raw material is n (CH3OCH3): n (CO)=1:(5-60), reaction temperature is 180-220 DEG C, reaction pressure 1-3MPa, gas air speed is 1000-4000h-1
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CN112844452B (en) * 2021-02-23 2023-03-14 北京弗莱明科技有限公司 Modified molecular sieve, preparation method thereof, catalyst for preparing methyl acetate by carbonylation of dimethyl ether and method
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CN113694960B (en) * 2021-08-20 2023-05-30 常州工学院 ZrCu-MOR zeolite for synthesizing 5-ethoxymethyl furfural and preparation method thereof
CN113731474A (en) * 2021-09-02 2021-12-03 湖北大学 Preparation method and catalytic application of multifunctional hybrid zeolite molecular sieve
CN115536040A (en) * 2022-09-27 2022-12-30 厦门大学 Nano lotus leaf-shaped aluminum-rich mordenite molecular sieve, and synthesis method and application thereof
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