Adaptive grouting and reinforcing anchor pole and its anchoring construction method under a kind of high stress
Technical field
The invention belongs to bolt grouting reinforcing engineering technical fields, and in particular to a kind of grouting and reinforcing anchor pole and its anchoring are applied
Work method, especially suitable for developmental joint fissure under the supportings field condition of high ground stress such as deep mining high stress well tunnel
Rock mass support.
Background technique
Anchor pole is at low cost as one kind at present, effect is obvious, the convenient and fast supporting means of site operation are widely used in
In surrounding rock supporting field.In Mine Tunnel Construction, hollow grouting anchor have for pre support advanced hollow grouting anchor and
For the system radial direction anchor pole of general tunnel composite lining arch, it is mainly used in medium-good country rock of geological conditions forever
Long system supporting and leading pre-supporting, the system can be used independently according to lithology different situations, can also be with slip casting ductule, Guan Peng
Deng combined use, to get better supporting effect.
" the mine working advance support hollow grouting anchor construction skill that " Logistics Engineering and Management " the 7th phase in 2014 delivers
In an art discussion " text, the ordinary hollow grouted anchor bar system that tradition uses is described, the anchor pole is by the hollow full thread body of rod, row
Tracheae, anchor head, stop grouting plug, backing plate, nut composition.Although it is broken that traditional grouted anchor bar can be diffused into country rock by high pressure slurries
In broken band, due to rock crusher, grouted anchor bar is smaller with the axially contact area of country rock after construction, can not form one to country rock
Fixed prestressed reinforcement effect.Simultaneously because anchor pole is axial smaller with country rock contact area, the anti-of anchor pole also greatly reduces
Drawing ability causes to press usually occur that grouted anchor bar is integrally ejected soon after mounting in big rock mass support to show on ground
As so as to cause safety accident.
Therefore how anchor pole plays stress unloading to supporting rock mass and high-strength pre- answer in high stress breaking surrounding rock supporting
Power reinforcement effect, and can increase the withdrawal resistance of anchor pole itself, this is a problem urgently to be solved in suspension roof support field instantly.
Summary of the invention
The purpose of the present invention is to the existing common grouted anchor bar existing axially facing surfaces with country rock after construction
The small problem of small, anchor pole the anti-pulling ability of product, and adaptive grouting and reinforcing anchor pole under a kind of high stress is provided.
It is a further object of the present invention to provide the anchoring construction methods of grouting and reinforcing anchor pole adaptive under above-mentioned high stress.
Above-mentioned purpose to realize the present invention, adaptive grouting and reinforcing anchor pole uses following skill under a kind of high stress of the present invention
Art scheme is realized:
Adaptive grouting and reinforcing anchor pole under a kind of high stress of the present invention, containing the hollow slip casting body of rod, nut, nut shim,
Pallet, stop grouting plug, nut, nut shim, pallet, stop grouting plug are sequentially mounted on the outer end of the hollow slip casting body of rod from the outside to the core.It
It is additionally provided with expansion sleeve, expansion sleeve is sleeved on the hollow slip casting body of rod, and the outer end of expansion sleeve is set with by stop grouting plug to be fixed, swollen
The inner end of expansion set cylinder is connected into integral structure, rotary hollow by the inner end of hollow circular-tube and the hollow slip casting body of rod
When slip casting body of rod outer end head nut applies prestressing force, the synchronous shifting in the axial direction of expansion sleeve inner termination and the hollow slip casting body of rod
It is dynamic, and will not be with hollow slip casting body of rod radial rotary;It is welded with and the hollow slip casting body of rod one on empty slip casting body of rod inner end head
The resistance to plucking hangnail of body, when anchor pole protrudes into drilling resistance to plucking hangnail be in contraction state, rockbolt installation in place after the hollow slip casting body of rod to
Resistance to plucking hangnail is in expansion state when outer moving in rotation;Along the axial direction of the hollow slip casting body of rod, radial symmetric or asymmetric setting pulp
Hole;Be machined with joint-cutting along axial direction in expansion sleeve, joint-cutting is uniformly distributed on expansion sleeve circumferencial direction, two neighboring joint-cutting it
Between form rectangular slat piece, rectangular slat piece is uniformly distributed on expansion sleeve circumferencial direction, when the hollow slip casting body of rod is to outward turning
Transfer is dynamic to drive the rectangular slat piece upper non-homogeneous expansion of generation in the axial direction in expansion sleeve, to increase the withdrawal resistance of anchor pole
Reinforcement effect is played to country rock with the skeleton structure for serving as high pressure slurries.
The wall thickness of the expansion sleeve is that 4~8mm is preferred;The wall thickness of the wall ratio expansion sleeve of the hollow slip casting body of rod is big
3~10mm can carry the prestressing force that rotating nuts are applied.The expansion sleeve is generally steel structure.
The slurry outlet nearest apart from expansion sleeve external end head should there are the distances of 300~500mm, specifically can be according to country rock
Matter and grouting pressure are targetedly arranged.
Quantity of the slurry outlet on hollow slip casting body of rod circumferencial direction is 1~3.
The quantity of the resistance to plucking hangnail is 3~6, and resistance to plucking hangnail is along the circumferencial direction of hollow slip casting body of rod inner end head
It is uniformly distributed.The maximum gauge before first expansion is consistent with expansion sleeve for the radial dimension of the resistance to plucking hangnail, stretches in anchor pole
Entering hangnail when drilling is in contraction state, and hangnail is in expansion state insertion slurries and drilling when the hollow slip casting body of rod rotates outward mobile
Inner wall.
The anchoring construction method of adaptive grouting and reinforcing anchor pole, the anchoring construction technique of use under a kind of high stress of the present invention
Are as follows:
Step 1: drilling is dug on the rock mass surface of required reinforcing using drilling machine;
Expansion sleeve, stop grouting plug, pallet, nut shim, nut: being successively mounted on the hollow slip casting body of rod by step 2,
Assemble grouting and reinforcing anchor pole;
Step 3: grouting and reinforcing anchor pole is sent into designated position in drilling using drilling machine;Stop grouting plug protrude into drilling in hole
Wall is in close contact;The stop grouting plug selects resin material to be preferred.
Step 4: first rotating nuts make stop grouting plug fix in position, while expansion sleeve being made to generate small range first expansion;
Applying stress when first rotating nuts can effectively be such that stop grouting plug closely contacts with drilling surrounding hole wall, prevent height
Mud jacking hydrorrhea goes out, while expansion sleeve generates first expansion and is conducive to first grouting serous fluid in brill pore diffusion.
Step 5: according to the grouting pressure of design, flow, start the first slip casting into grouting and reinforcing anchor pole;First slip casting
Strict control grouting pressure, grouting amount are answered in the process, are avoided grouting pressure from crossing ambassador's slurries and are oozed out from wall-rock crack;First note
Pressure control is starched in 0.4~0.8MPa, first grouting serous fluid amount accounts for the 85%~95% of total grouting amount;
The high pressure slurries of first slip casting are diffused into the joint fissure of country rock part, do not enter the joint fissure of slurries due to height
The pressure effect of mud jacking liquid generates " closing of fracture ", plays cementing freezing action to breaking surrounding rock.
Step 6: being conserved after the completion of first slip casting, after slurry intensity reaches design end of a period intensity 50%, secondary rotation
Turn nut, which applies stress, moves inward expansion sleeve in the axial direction, and along the circumferential direction generates Quadratic Non-Uniform expansion.
Step 7: developmental joint fissure situation in view country rock, according to the grouting pressure of design, flow to grouting and reinforcing anchor pole
Interior carry out secondary grouting, after secondary grouting slurries solidify reach predetermined strength completely, grouting and reinforcing anchor pole, surrounding rock body and note
Slurry slurries three is closely connected together, and foring one has " overall structure of skeleton ".This secondary grouting is not necessary,
In the consolidating crack needed for depending on Rock Joints Surrounding fractured situation.
When applying prestressing force, resistance to plucking barb structure welding on empty slip casting body of rod inner end head, can expanding automatically exists
It is first to apply after stress is expanded for typically no resistance to plucking barb structure grouted anchor bar, it is anti-before the first slip casting of anchor pole
Pull out force has certain promotion.
Adaptive grouting and reinforcing anchor pole and its anchoring construction method can be answered in advance by applying under a kind of high stress of the present invention
Power makes the non-homogeneous expansion of anchor sleeve cylinder radial dimension, in the anchor pole sleeve insertion surrounding rock body after expansion, is radially unloaded by anchor pole
Slip casting is carried out after carrying surrouding rock stress, so that the joint, crack in script fragmented rock body are answered in advance in grouting serous fluid and high-strength expansion
It is compounded to form fine and close rock mass structure again under power effect, to reach the reinforcement effect to country rock.Anchor sleeve after expanding simultaneously
Cylinder increases the contact area of anchor pole and country rock, after the automatic adjusument of stress, surrouding rock stress tends to be balanced, then passes through
Heart slip casting improves grouted anchor bar itself withdrawal resistance.
Adaptive grouting and reinforcing anchor pole and its anchoring construction method use above technical scheme under a kind of high stress of the present invention
Afterwards, it has the advantages that
(1) when being equipped with joint-cutting in expansion sleeve can be such that every rectangular slat piece moves outside the hollow slip casting body of rod rotates along anchor
Generate the non-homogeneous expansion to surrounding rock body in bar overall length, and every rectangular slat sector-meeting according to the broken situation of country rock automatically
Selection generates the position of expansion, the contact due to different rectangular slat piece degrees of expansion and expanded position difference, with country rock
Area can correspondingly increase, and will greatly promote the withdrawal resistance of anchor pole, eliminate anchor pole because of withdrawal resistance deficiency and generate showing for destruction
As.
(2) after anchor pole secondary grouting and reexpansion, after slurries solidify reach predetermined strength completely, anchor pole, surrounding rock
Body and grouting serous fluid three are closely connected together, and foring one has " overall structure of skeleton ", are formed to prop
Integral reinforcing.
Detailed description of the invention
Fig. 1 is adaptive grouting and reinforcing rockbolt installation pre-structure schematic diagram under a kind of high stress of the present invention;
Fig. 2 is the A-A view of Fig. 1;
Fig. 3 is the structural schematic diagram of reexpansion after adaptive grouting and reinforcing rockbolt installation under a kind of high stress of the present invention;
Fig. 4 is the B-B view of Fig. 3;
Fig. 5 is the effect diagram under a kind of high stress of the present invention after adaptive grouting and reinforcing anchor pole secondary grouting.
In the figure, it is marked as the hollow slip casting body of rod of 1-;2- nut;3- nut shim;4- pallet;5- stop grouting plug;6- expansion sleeve
Cylinder;7- rectangular slat piece;8- slurry outlet;9- joint-cutting;10- hollow circular-tube;11- resistance to plucking hangnail;Slurries after 12- diffusion.
Specific embodiment
To further describe the present invention, with reference to the accompanying drawings and examples to adaptive slip casting under a kind of high stress of the present invention
It reinforces anchor pole and its anchoring construction method is described in further details.
It adaptive grouting and reinforcing rockbolt installation pre-structure schematic diagram and is combined under a kind of high stress of the present invention as shown in Figure 1
Fig. 2 finds out that adaptive grouting and reinforcing anchor pole, contains the hollow slip casting body of rod 1, nut 2, nut shim under a kind of high stress of the present invention
3, pallet 4, stop grouting plug 5 have screw thread on the hollow slip casting body of rod 1, and nut 2, nut shim 3, pallet 4, stop grouting plug 5 are from the outside to the core
Sequence is mounted on the outer end of the hollow slip casting body of rod 1.Expansion sleeve 6 is sleeved on the hollow slip casting body of rod 1, the outer end of expansion sleeve 6
It is set with and is fixed by stop grouting plug 5, the inner end of expansion sleeve 6 is connect by hollow circular-tube 10 with the inner end of the hollow slip casting body of rod 1
Being integrally fixed structure, when rotating nuts 2 apply prestressing force, rotation hollow circular-tube 10 and the hollow slip casting body of rod 1 are in axis side
Sync up movement;The slurry outlet 8 nearest apart from 6 external end head of expansion sleeve should there are the distances of 300~500mm, specifically can root
Targetedly it is arranged according to rock property and grouting pressure;The hollow slip casting body of rod 1 and 6 thickness of expansion sleeve should be suitable for,
The wall thickness of expansion sleeve 6 is 4~8mm, and the big 3~10mm of wall thickness of the wall ratio expansion sleeve 6 of the hollow slip casting body of rod 1 makes to rotate
The hollow slip casting body of rod 1 is unlikely when nut 2 applies stress is pulled off and moves along axial-rotation, while making expansion sleeve 6 because squeezing
Stress generates non-homogeneous expansion.It is welded with and the integrated resistance to plucking hangnail of the hollow slip casting body of rod on empty 1 inner end head of the slip casting body of rod
11, the quantity of resistance to plucking hangnail 11 is 3~6, is 4 in Fig. 2, resistance to plucking hangnail 11 is along hollow 1 inner end head circumference of the slip casting body of rod
It is uniformly distributed on direction;The maximum gauge before first expansion is consistent with expansion sleeve 6 for the radial dimension of resistance to plucking hangnail 11, in anchor pole
Resistance to plucking hangnail 11 is in contraction state when protruding into drilling, and resistance to plucking hangnail 11 is in expansion shape when the hollow slip casting body of rod 1 rotates outward mobile
State is embedded in slurries and drill hole inner wall.It is described along the axial direction of the hollow slip casting body of rod 1, radial symmetric or asymmetric setting slurry outlet 8
Quantity of the slurry outlet 8 on hollow 1 circumferencial direction of the slip casting body of rod is 1~3.It is machined with joint-cutting 9 along axial direction in expansion sleeve 6,
Joint-cutting 9 is uniformly distributed on 6 circumferencial direction of expansion sleeve, and rectangular slat piece 7, rectangular slat are formed between two neighboring joint-cutting 9
Piece 7 is uniformly distributed on 6 circumferencial direction of expansion sleeve, and the square in expansion sleeve 6 is driven when the hollow slip casting body of rod 1 is displaced outwardly
Shape strip sheet 7 is upper in the axial direction to generate non-homogeneous expansion, and effect is the withdrawal resistance for increasing anchor pole and the bone for serving as high pressure slurries
Frame structure plays reinforcement effect to country rock.
The pressure that the effect of stop grouting plug 5 mainly prevents high pressure slurries from generating by sleeve expansion 6 is overflowed, and stop grouting plug 5 is along anchor
Rod axis direction length can make according to pressure and the complete situation of hell after grouting pressure, the expansion of sleeve expansion 6.
Depending on 8 distributed number of slurry outlet should allow to inject slurries amount according to rock-bolt length and country rock body, slurry outlet 8 half
Diameter should not be too big, so as not to the hollow slip casting body of rod 1 and expansion sleeve 6 because tensile strength not enough due to destroys, slurry outlet 8 can along it is axial with
Radial symmetric distribution, can also asymmetric distribution, in the present embodiment, slurry outlet 8 is symmetrical both axially and radially.
Depending on the length of the hollow slip casting body of rod 1 and expansion sleeve 6 is reinforced rock mass conditions needed for.
Adaptive grouting and reinforcing rockbolt installation pre-structure schematic diagram and combination figure under a kind of high stress of the present invention shown in FIG. 1
3, Fig. 4, Fig. 5 find out, the anchoring construction method of adaptive grouting and reinforcing anchor pole, the anchoring of use are applied under a kind of high stress of the present invention
Work technique are as follows:
Step 1: drilling is dug on the rock mass surface of required reinforcing using drilling machine;
Step 2: expansion sleeve 6, stop grouting plug 5, pallet 4, nut shim 3, nut 2 are successively mounted on hollow slip casting bar
On body 1, grouting and reinforcing anchor pole is assembled;
Step 3: grouting and reinforcing anchor pole is sent into designated position in drilling using drilling machine;
Step 4: first rotating nuts 2 make 5 fix in position of stop grouting plug, while it is swollen for the first time so that expansion sleeve 6 is generated small range
It is swollen;
Step 5: according to the grouting pressure of design, flow, start the first slip casting into grouting and reinforcing anchor pole;First slip casting
Strict control grouting pressure, grouting amount are answered in the process, are avoided grouting pressure from crossing ambassador's slurries and are oozed out from wall-rock crack;First note
Pressure control is starched in 0.4~0.8MPa, first grouting serous fluid amount accounts for the 85%~95% of total grouting amount;
Step 6: being conserved after the completion of first slip casting, after slurry intensity reaches design end of a period intensity 50%, secondary rotation
Turn nut, which applies stress, moves inward expansion sleeve 6 in the axial direction, and along the circumferential direction generates Quadratic Non-Uniform expansion.
Step 7: developmental joint fissure situation in view country rock, according to the grouting pressure of design, flow to grouting and reinforcing anchor pole
Interior carry out secondary grouting, after secondary grouting slurries solidify reach predetermined strength completely, grouting and reinforcing anchor pole, surrounding rock body and expansion
12 three of slurries after dissipating is closely connected together, and foring one has " overall structure of skeleton ".