CN109056190A - A kind of temperature controllable can generating negative ions cushion and bedding core production method - Google Patents
A kind of temperature controllable can generating negative ions cushion and bedding core production method Download PDFInfo
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- CN109056190A CN109056190A CN201810989070.2A CN201810989070A CN109056190A CN 109056190 A CN109056190 A CN 109056190A CN 201810989070 A CN201810989070 A CN 201810989070A CN 109056190 A CN109056190 A CN 109056190A
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- fiber
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- upper epidermis
- bedding core
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C7/00—Parts, details, or accessories of chairs or stools
- A47C7/62—Accessories for chairs
- A47C7/72—Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like
- A47C7/74—Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling
- A47C7/748—Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling for heating
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a kind of temperature controllable can generating negative ions cushion, including bedding core and cushion cover, bedding core includes upper epidermis, layer and middle layer, upper epidermis and layer are bonded in middle layer by fiber D, upper epidermis and layer are directly contacted with cushion cover, middle layer is by fiber A, after fiber C and fiber D mixing, by combing, cross lapping, the nonwoven needled felted of cross lapping is made after needle thorn, in stable tridimensional network, fiber A is phase change fiber, fiber C includes three-dimensional static electric field, polyester fiber, polypropylene fiber, flaxen fiber, cotton fiber or wool fibre, fiber D is low-melting fiber, upper epidermis and layer are by fiber A, fiber B, after fiber D mixing, by combing, cross lapping, the nonwoven needled felted of cross lapping is made after needle thorn, fiber B is negative-ion fiber.Not only compression resilience is high for cushion of the invention, soft surface, comfortable, wear-resisting, and there is temperature adjustment and anion to have an effect.
Description
Technical field
The invention belongs to nonwoven textiles processing technique fields, and in particular to a kind of temperature controllable can generating negative ions seat
Pad, the invention further relates to the production methods of bedding core.
Background technique
Non-woven cloth is also known as non-woven fabrics, is a kind of fabric for not needing spinning and weaving and being formed.China's standard GB/T/T
5709-1997 " textile non-woven cloth terms " are to the definition of non-woven cloth: the fiber of orientation or random alignment, by rubbing
Wipe, obvolvent or bonding or these methods combination and be combined with each other manufactured tablet, fibre web or batts, do not include paper,
Woven fabric, knitted fabric, tufteds and wet process fulling milling felted terxture.Have using the non-woven cloth that Nonwovens In Technology produces
Production procedure is fast, yield is high and it is at low cost the advantages that.
With advances in technology with the cross complementary of every subjects, tradition is no longer limited only to the research of textile
Textile industry in meaning, but a new field is entered, develop towards functional, high added value direction, and domestic phase
Become the exploitation of temperature-regulation fabric, prepare and start late, application field is also narrow at present, and technique is also not very perfect, therefore
The exploitation of phase-change material and Negative ionic textile weaves for the development of textile industry especially for functional intelligence is manufactured
Product have great importance.It was that requirement can be seated comfortably, nowadays with the hair of social economy in the past for cushion
Exhibition is also far from intended merely to ask comfortable for the raising of living condition, be convenient to clean it is so simple, be more biased into for
The requirement of function of seat cushion, such as winter needs are warmer, and summer needs to feel nice and cool a bit；For another example having sat long can or can not influence
The blood circulation of people, or long cushion is sat either with or without resilience, even to people either with or without health-care effect.
Summary of the invention
The object of the present invention is to provide a kind of temperature controllable can generating negative ions cushion, have phase-changing and temperature-regulating, anion send out
Feature raw, compression resilience is high.
It is a further object of the present invention to provide the production methods of bedding core.
A kind of technical solution of the present invention is, a kind of temperature controllable can generating negative ions cushion, including bedding core and
Cushion cover, bedding core include upper epidermis, layer and middle layer, and upper epidermis and layer are upper with middle layer respectively by fiber D
Surface and lower surface bonding, fiber D4 includes low-melting fiber, and upper epidermis and layer are directly contacted with cushion cover, upper epidermis,
Layer and middle layer are in the nonwoven needled felted of cross lapping.
The features of the present invention also characterized in that:
After middle layer is mixed by fiber A, fiber C and fiber D, cross lapping is made after combing, cross lapping, needle thorn
Nonwoven needled felted, fiber A be phase change fiber, fiber C be three-dimensional static electric field, the structure of upper epidermis and layer
It is identical, after fiber A, fiber B and fiber D mixing, the non-of cross lapping is made after combing, cross lapping, needle thorn and knits
Nomex shape is made, fiber B is negative-ion fiber.
Cushion cover includes braided fabric, knitted fabric, woven fabric, non-woven cloth or bamboo weaving material.
Another technical solution adopted in the present invention is that a kind of temperature controllable can generating negative ions cushion bedding core system
Make method, be specifically implemented according to the following steps:
Step a: middle layer, upper epidermis and layer are made respectively；
The step of making middle layer are as follows: choose the fiber C that mass percent is 50%~60%, mass percent 20%
~30% fiber A, the fiber D that mass percent is 10%~30%, the gross mass percentage of three kinds of fibers are 100%；Again
After three kinds of fibers are mixed, middle layer is made after combing, cross lapping, needle thorn；
The step of upper epidermis is identical with the structure of layer, makes upper epidermis and layer are as follows: choose gross mass percentage
For 70%~90% fiber A and fiber B, the percentage of gross mass shared by fiber A is 20%~60%, remaining is fiber B, matter
The fiber D that percentage is 10%~30% is measured, the gross mass percentage of three kinds of fibers is 100%；After three kinds of fibers are mixed again,
Upper epidermis and layer is respectively prepared after combing, cross lapping, needle thorn；
Step b: the step a middle layer prepared is placed between the upper epidermis and layer of step a preparation, then together
It is placed into 1~10min of drying in the baking oven that temperature is 130 DEG C~190 DEG C, obtains bedding core.
The features of the present invention also characterized in that:
The needling density for making upper epidermis and layer is 300~600 thorns/cm2, the depth of needle thorn is 5~12mm.
The preferred needling density for making upper epidermis and layer is 500 thorns/cm2, depth of needling 10mm.
The needling density for making middle layer is 200~400 thorns/cm2, the depth of needle thorn is 5~12mm
The needling density for making middle layer is 300 thorns/cm2, depth of needling 10mm.
The drying temperature for making bedding core is 150~160 DEG C, and criteria thus the drying time is 2~3min.
The beneficial effects of the present invention are:
(1) products material main body of the invention is phase change fiber and negative-ion fiber, and the cushion is in use not only
Anion can be discharged, can also realize that temperature is adjusted in a certain range, other fibers can be added to there is it more preferably
Applicable performance, cushion of the invention reduces production cost using nonwoven techniques；
(2) cushion of the invention has soft comfortable, and temp regulating function can be realized effect cool in summer and warm in winter, and simultaneous
With elimination fatigue, make the healthcare functions such as physical comfort；
(3) cushion of the invention has unique nonwoven three-dimensional structure, and wherein the middle layer of bedding core is mainly
The thicker three-dimensional static electric field of diameter is constituted, and needling density is moderate, has excellent permeability and high resilience, is padded
The upper and lower surface layer of core is the thinner fiber composition of diameter, and needling density is higher, and feel is soft so comfortable, and stretching with higher
Strength and wear-resisting property.
Detailed description of the invention
Fig. 1 be a kind of temperature controllable of the present invention can generating negative ions cushion structural schematic diagram；
Fig. 2 be a kind of temperature controllable of the present invention can generating negative ions cushion bedding core cross-sectional view.
In figure, 1. fiber A, 2. fiber B, 3. fiber C, 4. fiber D, 5. bedding cores, 6. cushion covers, 7. upper epidermis, 8. following tables
Layer, 9. middle layers.
Specific embodiment
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
A kind of temperature controllable of the present invention can generating negative ions cushion, structure is as shown in Figs. 1-2, including bedding core 5 and cushion
Set 6, bedding core 5 are three layers of compound nonwoven structure, and cushion cover 6 includes braided fabric, knitted fabric, woven fabric, non-woven cloth
Or bamboo weaving material, bedding core 5 include upper epidermis 7, layer 8 and middle layer 9, upper epidermis 7 and layer 8 by fiber D4 respectively with
The corresponding bonding of the upper and lower surfaces of middle layer 9, upper epidermis 7 and layer 8 are directly contacted with cushion cover 6, and middle layer 9 is by fibre
After tieing up A1, fiber C3 and fiber D4 mixing, the nonwoven needled felt of cross lapping is made after combing, cross lapping, needle thorn
Shape, fiber A1 are phase change fiber, and fiber C3 includes three-dimensional static electric field and other fibers, and other fibers include terylene fibre
Dimension, polypropylene fiber, flaxen fiber, cotton fiber or wool fibre, fiber D4 are low-melting fiber, and the bulk composition of middle layer 9 is three-dimensional
Doughnut is crimped, upper epidermis 7 is identical with 8 structure of layer, after the mixing of fiber A1, fiber B2, fiber D4 and other fibers,
The nonwoven needled felted of cross lapping is made after combing, cross lapping, needle thorn, fiber A1 is phase-changing and temperature-regulating fiber, fine
Dimension B2 is negative-ion fiber, and fiber D4 is low-melting fiber, and the bulk composition of upper epidermis 7 and layer 8 is the lesser phase of fineness
Become fiber and negative-ion fiber.
It is further:
A kind of temperature controllable can generating negative ions cushion bedding core production method, be specifically implemented according to the following steps:
Step a: middle layer 9, upper epidermis 7 and layer 8 are made respectively；
The step of upper epidermis 7 is identical with the structure of layer 8, makes upper epidermis 7 and layer 8 are as follows: choose gross mass hundred
Divide the fiber A1 and fiber B2 than being 70%~90%, the percentage of gross mass shared by fiber A1 is 20%~60%, remaining is
Fiber B2, the fiber D4 that mass percent is 10%~30%, the gross mass percentage of three kinds of fibers are 100%；Again by three kinds
After fiber mixing, upper epidermis 7 and layer 8 is made after combing, cross lapping, needle thorn；Needle thorn density include 300~
600 thorns/cm2, the depth of needle thorn includes 5~12mm；Preferred needling density includes 500 thorns/cm2, depth of needling includes 10mm；
The step of making middle layer 9 are as follows: choose the fiber C3 that mass percent is 50%~60%, mass percent is
20%~30% fiber A1, the fiber D4 that mass percent is 10%~30%, the gross mass percentage of three kinds of fibers are
100%；After three kinds of fibers are mixed again, middle layer 9 is made after combing, cross lapping, needle thorn；Needle thorn density model be
200~400 thorns/cm2, 5~12mm of depth of needle thorn；Preferred needling density is 300 thorns/cm2, depth of needling 10mm；
Middle layer 9 is placed between upper epidermis 7 and layer 8, being then placed into temperature again is 130 DEG C~190 DEG C
1~10min of drying in baking oven；Preferred drying temperature is 150~160 DEG C, and criteria thus the drying time is 2~3min.
A kind of temperature controllable of the present invention can in the cushion of generating negative ions main component effect difference it is as follows:
Fiber A1: fiber A1 is phase change fiber, and phase change fiber is to pass through the variation of object phase itself in some temperature range
(e.g., from liquid become solid-state or from Solid State Transformation be liquid) absorb energy or a kind of functional fiber for releasing energy；When outer
When boundary's temperature is higher, which is changed into liquid by solid, external heat is absorbed, to reduce cushion and contact portion
Temperature, make one to feel pleasantly cool；When ambient temperature is lower, which is changed into solid by liquid, discharges heat, thus
The temperature for increasing cushion and contact portion makes one to feel warm；Cushion transition temperature range can be very good at 30~34 DEG C
Meet the requirement of human body comfort；
Fiber B2: fiber B2 be negative-ion fiber, anion can be discharged by the friction between people and cushion, and bear from
Son can make active acidic element disappear, and elimination is acid in vivo, eliminate fatigue, activating cell, and strengthen immunity makes physical comfort certainly
Such as, blood flow is unimpeded, delaying aging, improves the symptoms such as insomnia and dry skin；
Fiber C3: main including the thicker three-dimensional static electric field of diameter and other fibers, three-dimensional static electric field
Good compression recovery performance and permeability, including polyester fiber, polypropylene fiber or natural fiber (such as hair, fiber crops, cotton) are provided,
It is more soft, comfortable, ventilative can to make cushion, while also enhancing resilience；
Fiber D4: fiber D4 is low-melting fiber, and low-melting fiber has good thermal stability and Thermoadhesive energy, is melted
It can bond between the fibers after melting, be bonded on fibre-contact point after cooling, play stable fabric three-dimensional structure
Effect, low-melting fiber can be the ES low-melting fiber of common low-melting fiber or two-component.
Bedding core 5: bedding core 5 includes upper epidermis 7, layer 8 and the fluffy flexible middle layer 9 of soft compact, upper epidermis 7
It plays a protective role simultaneously to middle layer 9 with layer 8；Upper epidermis 7, the fiber the Nomenclature Composition and Structure of Complexes of layer 8 are identical, are by fibre
Tie up the Nomex that A1, fiber B2, fiber D4 are pierced through mixing, combing, cross lapping, needle and formed, tensile strength, bursting strength
Height, wear-resisting property is good, and soft comfortable；Upper epidermis 7 and layer 8 are directly contacted with cushion cover 6 respectively, so that the knot of bedding core 5
Structure denser has good wear-resisting property and softness, while having both phase-changing and temperature-regulating function and negative ion generating function；
Middle layer 9 is elastic layer, mainly provides high resilience energy for apparatus of the present invention, while also providing phase-transition heat-preserving performance, intermediate
Layer 9 be by fiber A1, fiber D4 and fiber C3 through mixing, combing, cross lapping, needling shape at Nomex, main body therein
Fiber is the thicker three-dimensional static electric field of diameter, after it is mixed with other fibers, by combing, cross lapping, needle thorn
Afterwards, stable tridimensional network is formd after drying in an oven simultaneously with upper epidermis 7 and layer 8, there is good pressure
Contracting resilience performance.
A kind of temperature controllable of the present invention can generating negative ions cushion and bedding core production method, as shown in Figure 1, by bedding core 5
It is designed to rectangular parallelepiped structure, thickness is about 20~60mm, is averaged compress ional resilience index between 89%~98%, not only gas permeability
Good, wear-resisting and structure is very firm.
A kind of temperature controllable of the present invention can generating negative ions cushion and bedding core production method, beneficial effect is:
By the way that phase-change material and anion material are combined, the Multifunctional seat cushion prepared using nonwoven techniques, not only
Soft comfortable more than common cushion also has temp regulating function, can be realized effect cool in summer and warm in winter, and occur in cushion
Anion be conducive to human body active acidic element disappearance, play the role of eliminate fatigue, body and mind of releiving；The processing of apparatus of the present invention
It is easy and at low cost, it is not only practical but also have both specific function.
Claims (9)
1. a kind of temperature controllable can generating negative ions cushion, which is characterized in that including bedding core (5) and cushion cover (6), the bedding core
It (5) include upper epidermis (7), layer (8) and middle layer (9), the upper epidermis (7) and layer (8) pass through fiber D (4) point
Bonding not corresponding with the upper and lower surfaces of middle layer (9), the fiber D (4) are low-melting fiber, the upper epidermis (7)
It is directly contacted with cushion cover (6) with layer (8), the upper epidermis (7), layer (8) and middle layer (9) are in cross lapping
Nonwoven needled felted.
2. a kind of temperature controllable as described in claim 1 can generating negative ions cushion, which is characterized in that the middle layer (9)
After fiber A (1), fiber C (3) and fiber D (4) mixing, the non-of cross lapping is made after combing, cross lapping, needle thorn
Nomex shape is weaved, the fiber A (1) is phase change fiber, and the fiber C (3) is three-dimensional static electric field, the upper epidermis
(7) identical with the structure of layer (8), after fiber A (1), fiber B (2) and fiber D (4) mixing, by combing, intersecting
The nonwoven needled felted of cross lapping is made after lapping, needle thorn, the fiber B (2) is negative-ion fiber.
3. a kind of temperature controllable as described in claim 1 can generating negative ions cushion, which is characterized in that the cushion cover (6)
Including braided fabric, knitted fabric, woven fabric, non-woven cloth or bamboo weaving material.
4. a kind of temperature controllable can generating negative ions cushion bedding core production method, which is characterized in that specifically according to following step
It is rapid to implement:
Step a: middle layer (9), upper epidermis (7) and layer (8) are made respectively；
The step of making middle layer (9) are as follows: choose the fiber C (3) that mass percent is 50%~60%, mass percent is
20%~30% fiber A (1), the fiber D (4) that mass percent is 10%~30%, the gross mass percentage of three kinds of fibers
It is 100%；After three kinds of fibers are mixed again, middle layer (9) are made after combing, cross lapping, needle thorn；
The step of upper epidermis (7) is identical with the structure of layer (8), makes the upper epidermis (7) and layer (8) are as follows: choose
The percentage of gross mass shared by the fiber A (1) and fiber B (2) that gross mass percentage is 70%~90%, fiber A (1) is 20%
~60%, remaining is fiber B (2), the fiber D (4) that mass percent is 10%~30%, the gross mass percentage of three kinds of fibers
It is 100%；After three kinds of fibers are mixed again, upper epidermis (7) and layer is respectively prepared after combing, cross lapping, needle thorn
(8)；
Step b: middle layer (9) prepared by step a is placed between the upper epidermis (7) and layer (8) of step a preparation, so
It is placed into 1~10min of drying in the baking oven that temperature is 130 DEG C~190 DEG C together afterwards, obtains the bedding core (5).
5. a kind of temperature controllable as claimed in claim 4 can generating negative ions cushion bedding core production method, feature exists
In the needling density for making the upper epidermis (7) and layer (8) is 300~600 thorns/cm2, needle thorn depth be 5~
12mm。
6. a kind of temperature controllable as claimed in claim 5 can generating negative ions cushion bedding core production method, feature exists
In the needling density for making the upper epidermis (7) and layer (8) is 500 thorns/cm2, depth of needling 10mm.
7. a kind of temperature controllable as claimed in claim 4 can generating negative ions cushion bedding core production method, feature exists
In the needling density for making the middle layer (9) is 200~400 thorns/cm2, the depth of needle thorn is 5~12mm.
8. a kind of temperature controllable as claimed in claim 7 can generating negative ions cushion bedding core production method, feature exists
In the needling density for making the middle layer (9) is 300 thorns/cm2, depth of needling 10mm.
9. a kind of temperature controllable as claimed in claim 4 can generating negative ions cushion bedding core production method, feature exists
In the drying temperature for making the bedding core (5) is 150~160 DEG C, and criteria thus the drying time is 2~3min.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109385747A (en) * | 2018-10-23 | 2019-02-26 | 昆山吉美川纤维科技有限公司 | The preparation method and fiber mat of a kind of multilayer pulling force face fiber mat |
| CN110804804A (en) * | 2019-11-13 | 2020-02-18 | 上海海凯生物材料有限公司 | Comfortable elastic cushion product and manufacturing method thereof |
| CN111053664A (en) * | 2019-12-13 | 2020-04-24 | 杭州千芝雅卫生用品有限公司 | Medical antibacterial nursing pad and production method thereof |
| CN111469728A (en) * | 2020-05-13 | 2020-07-31 | 日本西禄株式会社 | Seat cushion for seat and method for manufacturing seat cushion for seat |
| CN114717748A (en) * | 2022-05-23 | 2022-07-08 | 湖北崇高科工有限公司 | Foaming liner for automobile cushion and backrest and preparation process thereof |
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