CN109055171A - A method of residue and raffinate after being made wine based on Maotai-flavor liquor prepare vinegar - Google Patents

A method of residue and raffinate after being made wine based on Maotai-flavor liquor prepare vinegar Download PDF

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Publication number
CN109055171A
CN109055171A CN201811050023.8A CN201811050023A CN109055171A CN 109055171 A CN109055171 A CN 109055171A CN 201811050023 A CN201811050023 A CN 201811050023A CN 109055171 A CN109055171 A CN 109055171A
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China
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vinegar
fermentation
maotai
raffinate
residue
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Inventor
孙帮周
成官文
***
魏江州
蒋衡
韦克任
卢文峰
廖卉
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NANNING GUIRUN ENVIRONMENT ENGINEERING Co Ltd
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NANNING GUIRUN ENVIRONMENT ENGINEERING Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12JVINEGAR; PREPARATION OR PURIFICATION THEREOF
    • C12J1/00Vinegar; Preparation or purification thereof
    • C12J1/04Vinegar; Preparation or purification thereof from alcohol

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • Health & Medical Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Food Science & Technology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Seasonings (AREA)
  • Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)

Abstract

The present invention provides the residues and the raffinate method for preparing vinegar after a kind of wine brewing based on Maotai-flavor liquor, belong to vinegar production technical field.The method for preparing vinegar includes the following steps: the shell slag and sediment in residue and raffinate mixture after 1) removal Maotai-flavor liquor wine brewing, the vinasse after being removed the gred;2) the vinasse adjustment alcoholic strength after the slagging-off of step 1) is sealed by fermentation to 5.5~7.5 °, obtains just vinegar;3) the first vinegar in the step 2) is mixed with not iodic salt, gained mixture obtains vinegar in 28~30 DEG C of 22~26h of after-ripening.The vinegar that the present invention is prepared has unique Sauce flavor.Residue and raffinate after being made wine simultaneously using Maotai-flavor liquor are made, and the by-product after making full use of wine brewing, waste resource recycles, turns waste into wealth.

Description

A method of residue and raffinate after being made wine based on Maotai-flavor liquor prepare vinegar
Technical field
The invention belongs to vinegar production technical fields, and in particular to it is a kind of based on Maotai-flavor liquor wine brewing after residue and raffinate The method for preparing vinegar.
Background technique
Maotai-flavor liquor is also known as thatch odor type, and so-called paste flavor refers to that wine product have the fragrance of similar sauce food, Maotai-flavor liquor It is natural fermentation products by pure grain brewing.Maotai-flavor liquor contains SOD, is the single-minded scavenger of oxygen radical, and major function is clear Except free radical extra in human body, antitumor, antifatigue, antiviral, anti-aging effect is particularly evident.In recent years, with people Living standard continuous improvement, Sauce flavor, health-care effect and the cultural taste of Maotai-flavor liquor obtain the universal of people Approve, the production scale of Maotai-flavor liquor constantly expands, but its generate by-product (i.e. vinasse, microorganism and ethyl lactate, Ethyl acetate, 4-ethyl guaiacol (4-EG), furfural (furtural) etc. generate the substance of fragrance or paste flavor) quantity also at Increase again.
Currently, the by-product (residue and raffinate) that production Maotai-flavor liquor generates partially is entered farmland, river as waste Stream, refuse landfill and waste land, cause environment to be contaminated;Part be used to produce organic fertilizer or biological organic fertilizer, Biogas and biogas slurry foliar fertilizer are produced, by microbial fermentation, makes bio-feritlizer and biology regeneration energy resource, but it produces valence It is worth relatively low.
Summary of the invention
In view of this, the purpose of the present invention is to provide it is a kind of based on Maotai-flavor liquor wine brewing after residue and raffinate preparation The method of vinegar, the waste to brew Maotai-flavor liquor generation make vinegar as raw material, and the by-product after making full use of wine brewing makes to make Standby obtained vinegar is in good taste.
In order to achieve the above-mentioned object of the invention, the present invention provides following technical schemes:
The present invention provides the residue and the raffinate method for preparing vinegar after a kind of wine brewing based on Maotai-flavor liquor, including it is as follows Step:
1) the shell slag and sediment in the residue and raffinate mixture after the wine brewing of removal Maotai-flavor liquor, obtains except slag lees;
2) adjust the step 1) except the alcoholic strength of slag lees is to 5.5~7.5 °, be sealed by fermentation, vinegar at the beginning of obtaining;
The mode of the sealing and fermenting are as follows: first ferment under the conditions of 32~35 DEG C 4~6d, then issues in 28~32 DEG C of conditions 16~17d of ferment;
3) the first vinegar in the step 2) is mixed with not iodic salt, the after-ripening under the conditions of 28~30 DEG C of gained mixture 22~26h obtains vinegar.
Preferably, the method for adjustment alcoholic strength is to be adjusted using edible alcohol in the step 2).
Preferably, the degree of the edible alcohol is 48~60 °.
Preferably, the dissolved oxygen concentration for the vinasse that alcoholic strength is 5.5~7.5 ° when being sealed by fermentation in the step 2) is lower than 0.25mg/L。
Preferably, by mass percentage, in the step 3) not the usage amount of iodic salt be first vinegar quality 3.0~ 3.5%.
Preferably, the removing method of shell slag is to remove shell slag using rotary drum grid or rotary screen in the step 1).
Preferably, the aperture of sieve is 1.8~2.2mm when the rotary drum grid or rotary screen remove shell slag.
Preferably, the removing method of sediment is to carry out sediment using vertical sedimentation basin in the step 1).
Preferably, the acidity of fermentation liquid is detected when the step 2) is sealed by fermentation;The time of the detection is fermentation 20 days When start to detect, detection is primary for every eight hours, the fermentation ends as total acidity >=3.5g/100mL of fermentation liquid.
The present invention provides the residue and the raffinate method for preparing vinegar after a kind of wine brewing based on Maotai-flavor liquor, including it is as follows Step: 1) residue and raffinate mixture removal shell slag and sediment after Maotai-flavor liquor being made wine are obtained except slag lees;2) by institute That states step 1) removes slag lees adjustment alcoholic strength to 5.5~7.5 °, is sealed by fermentation, obtains just vinegar;It 3) will be in the step 2) First vinegar is mixed with not iodic salt, and gained mixture obtains vinegar in 28~30 DEG C of 22~26h of after-ripening.The present invention is using in vinasse Residual alcohol and addition substrate of the edible alcohol as biofermentation, using be stored in after Maotai-flavor liquor alcoholic residue with Microorganism in raffinate is inoculated with, and the 4~6d that ferments under the conditions of 32~35 DEG C, activating microorganisms, then at 28~32 DEG C are passed through Under the conditions of and oxygen 16~17d of acetic fermentation, acetic acid is prepared.The present invention Maotai-flavor liquor is made after residue and raffinate make It is microorganism fungus kind and raw material brewing into vinegar, recycles waste sufficiently, realize that the high value of white wine by-product utilizes, Simultaneously effective solves problem of environmental pollution.
Simultaneously vinegar preparation method provided by the invention, using contain in Maotai-flavor liquor residue and raffinate ethyl lactate, second Acetoacetic ester, 4-ethyl guaiacol (4-EG), furfural (furtural) etc. generate the component of fragrance or paste flavor, in fermented soy In the process, distinctive paste flavor taste can be generated, the vinegar of preparation is made to have the characteristics that unique flavor.In addition, system provided by the invention Preparation Method, micro- life present in vinasse when not accessing new fermentative microorganism during vinegar fermentation but utilizing brewing white spirit Object, the condition for adjusting fermentation realize acetic fermentation.The invention proposes that a kind of new raw material, new fermentation controlling method are realized The fermenting and producing of vinegar, and the feature that this method has raw material cheap and easy to get, easy to operate, reproducible, not only reduce life Cost is produced, the quality of product is also improved.
Detailed description of the invention
Fig. 1 is the structural schematic diagram one of vertical sedimentation basin;
Fig. 2 is the structural schematic diagram two of vertical sedimentation basin;
Wherein: 2- vertical sedimentation basin, 17- valve, 18- inflow pipe, 19- drain pipe, 20- scum pipe, 21- overflow weir.
Specific embodiment
The present invention provides the residue and the raffinate method for preparing vinegar after a kind of wine brewing based on Maotai-flavor liquor, including it is as follows Step:
1) the shell slag and sediment in the residue and raffinate mixture after the wine brewing of removal Maotai-flavor liquor, obtains except slag lees;
2) slag lees that remove for adjusting the step 1) add edible alcohol, adjust alcoholic strength to 5.5~7.5 °, seal hair Ferment obtains just vinegar;
The mode of the sealing and fermenting are as follows: first ferment under the conditions of 32~35 DEG C 4~6d, then issues in 28~32 DEG C of conditions 16~17d of ferment;
3) the first vinegar in the step 2) is mixed with not iodic salt, gained mixture 28~30 DEG C of after-ripening 22~ 26h obtains vinegar.
The present invention removes the shell slag and sediment in residue and raffinate mixture after Maotai-flavor liquor wine brewing, obtains slagging-off wine Grain.In the present invention, sediment is removed again after preferably first removing shell slag.The mode of shell slag removal preferably use rotary drum grid or Rotary screen removal.The mesh size of the rotary drum grid is preferably 1.8~2.2mm, more preferably 2mm.The removal sediment Mode preferably uses vertical sedimentation basin to carry out sediment.Upflow velocity when the progress sediment using vertical sedimentation basin is excellent Select 0.2~0.3m/s, more preferably 0.25m/s.The diameter of the vertical-flow precipitation tank is preferably 1.5~2.5m, more preferably 2.0m;The available depth of vertical-flow precipitation tank is preferably 1.8~2.2m, more preferably 2.0m.The knot of the vertical-flow precipitation tank Structure is as shown in figure 1 and 2.
Vertical sedimentation basin 2 is provided with inflow pipe 18, drain pipe 19 and scum pipe 20, and inflow pipe 18 and scum pipe 20 are arranged In the bottom of vertical sedimentation basin 2, the top of vertical sedimentation basin 2 is equipped with overflow weir 21, and one end setting of drain pipe 19 is being overflow It flows between weir 21 and vertical sedimentation basin 2.Vertical sedimentation basin 2 is round pond or rectangular pond, and the bottom of vertical sedimentation basin 2 Setting is gathered in funneling or inclination.When vertical sedimentation basin 2 is round pond, the radius in round pond is 1~2m, when vertical-flow When sedimentation basin 2 is rectangular pond, the side length in rectangular pond is 2~4m, and 0.8~1.5m of the depth of water, the superelevation of vertical sedimentation basin 2 is 0.5 ~1.2m.Inflow pipe 18 connects one end of same pipeline with scum pipe 20 by a threeway, and the other end of pipeline sinks with vertical-flow The bottom in shallow lake pond 2 connects, and inflow pipe 18 and scum pipe 20 are respectively arranged with a valve 17, and the flow velocity of liquid is in inflow pipe 18 0.1~0.2m/s.Obtained sediment is precipitated to be put into sediment slot.
In the present invention, in order to inhibit the metabolism of microorganism in vinasse, slag lees are removed for the moment after removing shell slag and sediment When having little time to prepare vinegar, low tempertaure storage should be properly given.For the activity for retaining microorganism in vinasse, after removing shell slag and sediment Except slag lees are preferably stored at 4~6 DEG C.
In the present invention, contain microbial flora, including yeast in the residue and raffinate mixture after Maotai-flavor liquor wine brewing Bacterium, mould, bacterium, bacillus subtilis, lactic acid bacteria, acetic acid bacteria etc. and the metabolite ethyl lactate of these microorganisms, second Acetoacetic ester, 4-ethyl guaiacol (4-EG), furfural (furtural) etc. generate the component of fragrance or paste flavor, in fermented soy In the process, it can produce distinctive paste flavor taste.The present invention make wine the Maotai-flavor liquor after residue and raffinate mixture Source is not particularly limited, using this field conventional commercial product.In the embodiment of the present invention, after Maotai-flavor liquor wine brewing Residue and raffinate mixture are purchased from Renhuai City Kweichow Moutai Co., Ltd., Guizhou Guotai Liquor Co., Ltd., the rich wine of monarch Industry Co., Ltd.The present invention is not particularly limited the equipment of the rotary drum grid or rotary screen, normal using this field field Advise commercial product.It is separated in the embodiment of the present invention using full-automatic roller screen formula solid-liquid separating machine, integrated solid liquid separator.
It obtains being sealed by fermentation except after slag lees, present invention adjustment is described except slag lees adjustment alcoholic strength is to 5.5~7.5 °, Obtain just vinegar;The mode of the sealing and fermenting are as follows: first ferment under the conditions of 32~35 DEG C 4~6d, then under the conditions of 28~32 DEG C Ferment 16~17d.In the present invention, the method for the adjustment alcoholic strength preferably uses edible alcohol to adjust.The edible alcohol Degree be preferably 48~60 °.It is the edible of raw material production that the edible alcohol, which is preferably by grain, cassava, sugaring blackstrap, Use alcohol.The source of heretofore described edible alcohol is biochemical subordinate candy companies of the limited liability company production of Guangxi phoenix sugar.
In the present invention, the vinasse that the alcoholic strength that the mode of the sealing and fermenting will preferably obtain is 5.5~7.5 ° are 33 Ferment 4.5~5.5d under the conditions of~34 DEG C, then the 16.5d that ferments under the conditions of 29~31 DEG C.In the present invention, the sealing and fermenting is excellent Choosing is carried out using fermentor.The volume of the fermentor is preferably 500L.Alcoholic strength is to 5.5~7.5 ° when the sealing and fermenting The dissolved oxygen concentration of vinasse is preferably less than 0.25mg/L, more preferably 0.1~0.2mg/L, most preferably 0.15mg/L.
In the present invention, the acidity of preferably synchronous detection fermentation liquid when being sealed by fermentation.Heretofore described detection time is Start to detect when fermenting 20 days, detection is primary for every eight hours.The method of the acidity of the detection fermentation liquid is preferably that sodium hydroxide is molten Liquid titration.In the present invention, the fermentation ends as total acidity >=3.5g/100mL of fermentation liquid obtain just vinegar.
In the present invention, using the residual alcohol in vinasse and the edible alcohol of addition as the substrate of biofermentation, utilize The microorganism being stored in residue and raffinate after Maotai-flavor liquor alcoholic is fermented, by fermenting 4 under the conditions of 32~35 DEG C ~6d, activating microorganisms, then simultaneous oxygen 16~17d of acetic fermentation under the conditions of 28~32 DEG C, are prepared acetic acid.Sauce is utilized simultaneously Ethyl lactate, ethyl acetate, 4-ethyl guaiacol (4-EG), furfural (furtural) in aromatic white spirit residue and raffinate Fermented soy is carried out Deng the component for generating fragrance or paste flavor characteristic, makes final tunning that there is unique paste flavor taste.
After obtaining just vinegar, the present invention mixes the just vinegar with not iodic salt, and gained mixture is in 28~30 DEG C of conditions 22~26h of lower after-ripening, obtains vinegar.In the present invention, not iodic salt is preferably added to natural in just vinegar by the hybrid mode Dissolution.By mass percentage, the usage amount of the not iodic salt is preferably the 3.0~3.5% of just vinegar quality, more preferably 3.1%.Adding not iodic salt in the present invention in first vinegar may also suppress the activity of acetic acid bacteria in addition to playing the role of seasoning, prevent Only acetic acid is further resolved into carbon dioxide and water by acetic acid bacteria.The temperature of the after-ripening is preferably 29 DEG C.The after-ripening when Between preferably for 24 hours.
Below in conjunction with the embodiment in the present invention, the technical solution in the present invention is clearly and completely described.It is aobvious So, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the reality in the present invention Example is applied, every other embodiment obtained by those of ordinary skill in the art without making creative efforts all belongs to In the scope of protection of the invention.
Embodiment 1
After Maotai-flavor liquor wine brewing, obtained residue and raffinate mixture are crossed to the rotary drum grid of 1.8mm sieve, Shell slag is removed, the residue for removing shell slag and raffinate mixture are flowed through into vertical-flow precipitation tank with 0.25m/s flow velocity and carry out sediment (diameter of vertical-flow precipitation tank is 2.0m, available depth 2.0m, superelevation 0.50m), the vinasse after obtaining removal skull.Claim Vinasse after taking 400L to remove skull are packed into the fermentor that volume is 500L/ tank, extremely using 60 ° of edible alcohol adjustment alcoholic strengths 7.5 °, regulating and controlling vinasse temperature in fermentor is 32 DEG C, and 28 DEG C of fermentation 17d are cooled to after sealing and fermenting 6d and obtain just vinegar.It is sealing The acidity of synchronous detection fermentation cylinder for fermentation liquid in fermentation process.Total acidity is 4.0g/mL when fermentation ends.After obtaining just vinegar, Not iodic salt (additive amount of salt is the 3.0% of first vinegar quality) is added in first vinegar, after-ripening 26h, obtains vinegar at 28 DEG C.
Embodiment 2
Maotai-flavor liquor wine brewing after, by obtained residue and raffinate mixture cross 2mm sieve rotary drum grid or Person's roller sieve removes shell slag, and the residue for removing shell slag and raffinate mixture are flowed through vertical-flow precipitating with 0.2m/s flow velocity Slot carries out sediment (diameter of vertical-flow precipitation tank is 2.5m, available depth 2.0m, superelevation 0.60m), obtains removal skull Vinasse afterwards.Vinasse after weighing 450L removal skull are packed into the fermentor that volume is 500L/ tank, using 60 ° of edible alcohol Alcoholic strength is adjusted to 5.5 °, regulating and controlling vinasse temperature in fermentor is 35 DEG C, is cooled to 32 DEG C of fermentation 16d after sealing and fermenting 4d and obtains First vinegar.The acidity of synchronous detection fermentation cylinder for fermentation liquid during sealing and fermenting.Total acidity is 4.2g/mL when fermentation ends. After obtaining just vinegar, not iodic salt (additive amount of salt is the 3.5% of first vinegar quality), the after-ripening at 30 DEG C are added in first vinegar 22h obtains vinegar.
Embodiment 3
Maotai-flavor liquor wine brewing after, by obtained residue and raffinate mixture cross 2mm sieve rotary drum grid or Person's roller sieve removes shell slag, and the residue for removing shell slag and raffinate mixture are flowed through vertical-flow precipitating with 0.25m/s flow velocity Slot carries out sediment (diameter of vertical-flow precipitation tank is 2.0m, available depth 2.0m, superelevation 0.5m), after obtaining removal skull Vinasse.Vinasse after weighing 430L removal skull are packed into the fermentor that volume is 500L/ tank, using 60 ° of edible wine accurate adjustment For whole alcoholic strength to 6.5 °, regulating and controlling vinasse temperature in fermentor is 34 DEG C, is cooled to 30 DEG C of fermentation 16.5d after sealing and fermenting 5d and obtains First vinegar.The acidity of synchronous detection fermentation cylinder for fermentation liquid during sealing and fermenting.Total acidity is 4.4g/mL when fermentation ends. After obtaining just vinegar, not iodic salt (additive amount of salt is the 3.2% of first vinegar quality), the after-ripening at 29 DEG C are added in first vinegar For 24 hours, vinegar is obtained.
Embodiment 4
Using the vinegar that Examples 1 to 3 is prepared as experimental group 1~3, the flavor and acidity of the vinegar being prepared are identified. Concrete outcome is as shown in table 1, table 2.
The flavor for the vinegar that 1 distinct methods of table are prepared
Experimental group 1 Experimental group 2 Experimental group 3
Color It is amber It is amber Rufous
Flavor Paste flavor taste Paste flavor taste Paste flavor taste
Flavour Tart flavour is soft, free from extraneous odour Tart flavour is soft, free from extraneous odour Tart flavour is soft, free from extraneous odour
Posture Clarification Clarification Clarification
As can be seen from Table 1, the vinegar color that the present invention is prepared has paste flavor taste in reddish brown or amber, and tart flavour is soft With, free from extraneous odour, posture clarification shows that the edible quality for the vinegar that the present invention is prepared is good.
The acidity for the vinegar that 2 distinct methods of table are prepared
Experimental group 1 Experimental group 2 Experimental group 3
Total acid (with Acetometer) g/100ml 3.83 3.68 3.79
Fixed acid (in terms of lactic acid) g/100ml - - -
Soluble saltless solid g/100ml 0.58 0.59 0.57
As can be seen from Table 2, for the vinegar total acidity that the present invention is prepared in 3.68~3.83g/100mL, solubility is salt-free Solid content is in 0.57~0.59g/100mL.The result shows that: the vinegar that the present invention is prepared meets related making vinegar standard It is required that.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (9)

1. a kind of method that the residue and raffinate after wine brewing based on Maotai-flavor liquor prepare vinegar, includes the following steps:
1) the shell slag and sediment in the residue and raffinate mixture after the wine brewing of removal Maotai-flavor liquor, obtains except slag lees;
2) adjust the step 1) except the alcoholic strength of slag lees is to 5.5~7.5 °, be sealed by fermentation, vinegar at the beginning of obtaining;
The mode of the sealing and fermenting are as follows: first ferment under the conditions of 32~35 DEG C 4~6d, then ferments 16 under the conditions of 28~32 DEG C ~17d;
3) the first vinegar in the step 2) is mixed with not iodic salt, gained mixture under the conditions of 28~30 DEG C after-ripening 22~ 26h obtains vinegar.
2. the method according to claim 1, wherein the method for adjustment alcoholic strength is using food in the step 2) It is adjusted with alcohol.
3. preparation method according to claim 2, which is characterized in that the degree of the edible alcohol is 48~60 °.
4. preparation method according to claim 1, which is characterized in that alcoholic strength is when being sealed by fermentation in the step 2) The dissolved oxygen concentration of 5.5~7.5 ° of vinasse is lower than 0.25mg/L.
5. preparation method according to claim 1, which is characterized in that by mass percentage, be free of in the step 3) The usage amount of iodine common salt is the 3.0~3.5% of the just vinegar quality.
6. preparation method according to claim 1, which is characterized in that in the step 1), the removing method of shell slag is to adopt Shell slag is removed with rotary drum grid or rotary screen.
7. preparation method according to claim 6, which is characterized in that when the rotary drum grid or rotary screen removal shell slag The aperture of sieve is 1.8~2.2mm.
8. preparation method according to claim 1, which is characterized in that in the step 1), the removing method of sediment is to adopt Sediment is carried out with vertical sedimentation basin.
9. preparation method according to claim 1, which is characterized in that detection fermentation liquid when the step 2) is sealed by fermentation Acidity;The time of the detection starts to detect when being fermentation 20 days, and detection is primary for every eight hours, when fermentation liquid total acidity >= Fermentation ends when 3.5g/100mL.
CN201811050023.8A 2018-09-10 2018-09-10 A method of residue and raffinate after being made wine based on Maotai-flavor liquor prepare vinegar Pending CN109055171A (en)

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Application publication date: 20181221