CN109053246A - A kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer technique - Google Patents
A kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer technique Download PDFInfo
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- CN109053246A CN109053246A CN201811098573.7A CN201811098573A CN109053246A CN 109053246 A CN109053246 A CN 109053246A CN 201811098573 A CN201811098573 A CN 201811098573A CN 109053246 A CN109053246 A CN 109053246A
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/20—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation using specific microorganisms or substances, e.g. enzymes, for activating or stimulating the treatment
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
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- Processing Of Solid Wastes (AREA)
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Abstract
A kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer technique.Technique for producing organic fertilizer is quickly carried out continuously using what a set of enzymatic isolation method was combined with mechanical equipment automatic control system;Enzymatic isolation method refers mainly to add in process of production by the enzyme preparation of a variety of different function, digests under specific temperature conditions to material, realizes the quick composting of material;Mechanical equipment automatic control system includes central intelligence control device, device for preprocessing materials, quantitative constant speed transmitting device, enzyme preparation adding set, quick composting enzymolysis device, after-treatment device and automatic packaging system.The above technical system forms agriculture waste material quick composting, quantity-produced new process.
Description
Technical field
The invention belongs to produce organic fertilizer technical field using organic wastes such as feces of livestock and poultry, a kind of agriculture waste is provided
Object enzymatic isolation method continous way rapid production of organic fertilizer material technique.
Background technique
The organic materials such as feces of livestock and poultry were a kind of reproducible resource originally, in the production of China's traditional agriculture, as not
The organic fertilizer that can or lack uses.With the development of modern agriculture and agroindustry, they are at waste.How recycling is sharp
The most important theme of environmental protection is cultivated with becoming.China generates nearly 4,000,000,000 tons of the organic wastes total amount such as feces of livestock and poultry every year, livestock and poultry
Aquaculture emission COD reaches 12,680,000 tons.China's livestock and poultry cultivation organic waste comprehensive utilization ratio is not also high,
There is 40% processing and utilization not yet in effect, the huge waste of resource is caused, also at the important sources of agricultural non-point source pollution.
The method of the organic wastes such as existing processing feces of livestock and poultry has two major classes: stack retting makes farmyard manure, and tradition utilizes micro- life
Object fermented manure makes organic fertilizer.
In actual production, there are problems for both methods, such as:
1, the production time is long, takes around 60-120 days time
2, it takes up a large area, is easy to appear and breeds mosquitos and flies, the problems such as peculiar smell, there is the risk of secondary pollution to environment
3, it can not normally be produced by ambient weather environmental constraints, rainy season and winter
4, it needs to adjust C/N ratio, needs gas explosion, organic matter and nutrient loss are serious.It is easy fermentation not exclusively, it is existing burn seedlings occurs
As inhibiting plant growth.While the wasting of resources, the quality of organic fertilizer not can guarantee.
5, needs are secondary displays, and is unable to continuous production, production efficiency is low.
6, pathogen, worm's ovum, antibiotic, heavy metal, grass-seed cannot be effectively dispelled, it is right in organic fertilizer use process to be easy to cause
Soil secondary pollution.
7, production technology is fuzzy, lacks the production standard of science, excessively dependence experience, relies on greatly labour, and labour cost is high,
Fixed investment is big.
In recent years, also there is the production method that the thermophilic hot fermentation bacterium of addition carries out batch organic fertilizer in fermentor, i.e.,
Using sealed fermenting tank, after organic materials and thermophilic hot fermentation bacterium are added to fermentor, carrying out the sealed fermenting time is about 3-5
It, is during which aerated, tank body after fermentation, need secondary display continue within 10-15 days to ferment.Such zymotechnique, although
For fermentation time reduction by 15-20 days, but the mechanism of action of microbial fermentation is still utilized, still needs to carry out C/N tune
It is whole, need to be aerated, need it is secondary display, organic matter and nutrient loss are serious in production process, and production efficiency is low.
Summary of the invention
In order to solve the above-mentioned defective workmanship using microbial fermentation production organic fertilizer, and it is continuous to provide a kind of enzymatic isolation method
The production technology of formula rapid production of organic fertilizer controls pipeline system using mechanical automation, by organic wastes such as livestock and poultry feces
Object makes organic fertilizer after the processing of continous way rapid enzymolysis.Production process is continuous, decomposed quick and complete, does not need adjustment carbon nitrogen
Than not having to aeration, being displayed without secondary, no organic matter and nutrient loss, effectively solution pathogen, worm's ovum, antibiotic, a huge sum of money
The problems such as category, grass-seed.
The technical scheme adopted by the invention is that: a kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer material technique,
It is characterized in that: enzymatic isolation method quick composting produces organic fertilizer;
Enzymatic isolation method refers mainly to add in process of production by the enzyme preparation of a variety of different function, to material under specific temperature conditions
It is digested, realizes the quick composting technique of material.
The requirement of enzymatic isolation method technique are as follows: enzyme preparation additive amount is the 2-3% that need to handle weight of material, and temperature range is 80 degrees Celsius
To 120 degrees Celsius, humidity of materials keeps material not less than 80 degrees Celsius, uniform stirring 120 minutes in 40-75%,.
The type of enzyme preparation specifically includes that
(1) hydrolase fermentoid mainly has hydrolase to have amylase, lipase, protease and nuclease etc..
(2) oxidoreducing enzyme fermentoid mainly has oxidoreducing enzyme to have phenolase, lipoxygenase and peroxidase etc..
(3) converting Enzyme fermentoid, predominantly transaminase.
(4) lyase fermentoid mainly has aldolase, hydrase and decarboxylase etc..
(5) isomerase fermentoid, predominantly glucose-6-phosphate isomerase.
(6) synzyme fermentoid, predominantly glutamine synthelase.
(7) Degradation of Antibiotics enzyme.
(8) heavy metal repair enzyme.
The technical scheme adopted by the invention is that: a kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer material technique,
It is characterized in that: mechanical equipment automatic control system.
The system includes that central intelligence control device carries out data processing, and programming output issues instruction, and substitution manual control is a whole set of
System operating;Device for preprocessing materials carries out raw material mixing and crushing, moisture control etc.;Quantitative constant speed transmitting device, will be handled
Good material quantifies constant speed using spiral handspike pipe design according to the instruction of central intelligence control device and is transmitted, to reach
The requirement of continous way production;Enzyme preparation adding set proportionally adds the enzyme preparation that different function to be added is needed in enzymatic isolation method
In raw material after adding co-grinding;Quick composting enzymolysis device by proportionally add enzyme preparation after organic waste raw material
Digest decomposed;Decomposed complete organic waste is granulated and is sieved by after-treatment device, Automatic weighing and packaging.More than
It constitutes by organic waste material quick composting, to generate continous way organic fertilizer production device automation control system.
Using a kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer material technique, its advantage is that:
1, enzymatic isolation method is compared for traditional microbiological fermentation, and action time is short, and work efficiency is high.Enzyme preparation is a kind of biology chelating
Agent, it is of less demanding to environmental nutrient condition, when contacting with toxicant, there are higher activity and mobility.Therefore it is different from
Traditional microorganism fermentation process, enzymatic isolation method does not need adjustment C/N ratio, does not need gas explosion, easy to operate.When digesting digest process
Between it is extremely short, effective reaction time is only 30 minutes
2, reaction time, temperature, humidity, input and output material are precisely controlled by automation, realize the continuous organic fertilizer production of assembly line
Technique.It solves the problems, such as that traditional microbiological zymotechnique is unable to continuous production, space is exchanged for the time, occupied area is small, right
Weather environment variation is unaffected, improves production efficiency.There is no exhaust gas, waste water, waste sludge discharge, without greenhouse gas emission,
There is no mosquitos and flies growth and Peculiar Smell.
3, decomposed complete, does not occur burn seedlings phenomenon during plant germination test;It is sufficiently reserved organic matter and nutrient, it is ensured that organic
The quality of fertilizer.
4, the problems such as effectively solving pathogen, worm's ovum, antibiotic, heavy metal, grass-seed, produces safe organic fertilizer, will not
There is the problem of secondary pollution soil.
5, by accurately data monitoring and control, scientific production standard is established, has prevented to reduce the dependence of artificial experience
Labour cost reduces investment in fixed assets.
Detailed description of the invention
Attached drawing 1 is a kind of flow chart of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer material technique of the present invention
Attached drawing 2 is a kind of flow chart of central intelligence control device of the present invention
Attached drawing 3 is a kind of flow chart of quantitative constant speed transmitting device of the present invention
Specific embodiment
It elaborates with reference to the accompanying drawing to a specific embodiment of the invention.
As shown in Figure 1, the present invention includes the organic waste materials such as feces of livestock and poultry 1;Enzyme preparation 2;Central intelligence control device 11;Object
Expect pretreatment unit 12;Quantitative constant speed transmitting device 13;Quick composting enzymolysis device 14;Enzyme preparation adding set 15;Post-processing
Device 16;Automatic packaging system 17.
As shown in Fig. 2, central intelligence control device 11, there is a display 111, a remote monitoring activities platform 112 and multiple
Comminuting matter fineness and material in device for preprocessing materials 12 is arranged in intelligent control host 113, the central intelligence control device 11
Mixed moisture and weight parameter, are arranged the quantity and speed parameter of quantitative constant speed transmitting device 13, and setting enzyme preparation is added
Temperature, humidity, the mixing time parameter of quick composting enzymolysis device 14, setting post-processing is arranged in the weight ratio parameter of device 15
Automatic packaging system 17 is arranged in the temperature and humidity parameter of the mesh number of 16 screening machine of device and the granularity of pelletizer and dryer
Weight and speed parameter.The automatic intelligent control for completing production equipment, substitutes manual operation.
As shown in figure 3, quantitative constant speed transmitting device 13, there is a screw propulsion pipeline 131, and with enzyme preparation adding set
Interface 132 controls data by central intelligence control device 11, and the speed of material transferring can be adjusted according to entire technique manufacturing schedule
And quantity, in the hope of reaching continous way production requirement.By a certain amount of constant speed transmitting device 13, the organic matter of moisture will be adjusted
Material, send to a quick composting enzymolysis device.
Claims (4)
1. a kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer technique, it is characterized in that: enzymatic isolation method quick composting is raw
Produce organic fertilizer;
Enzymatic isolation method refers mainly to add in process of production by the enzyme preparation of a variety of different function, to material under specific temperature conditions
It is digested, realizes the quick composting technique of material.
The requirement of enzymatic isolation method technique are as follows: enzyme preparation additive amount is the 2-3% that need to handle weight of material, and temperature range is 80 degrees Celsius
To 120 degrees Celsius, humidity of materials keeps material not less than 80 degrees Celsius, uniform stirring 120 minutes in 40-75%.
The type of enzyme preparation specifically includes that
(1) hydrolase fermentoid mainly has hydrolase to have amylase, lipase, protease and nuclease etc..
(2) oxidoreducing enzyme fermentoid mainly has oxidoreducing enzyme to have phenolase, lipoxygenase and peroxidase etc..
(3) converting Enzyme fermentoid, predominantly transaminase.
(4) lyase fermentoid mainly has aldolase, hydrase and decarboxylase etc..
(5) isomerase fermentoid, predominantly glucose-6-phosphate isomerase.
(6) synzyme fermentoid, predominantly glutamine synthelase.
(7) Degradation of Antibiotics enzyme.
(8) heavy metal repair enzyme.
2. a kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer technique, it is characterized in that: mechanical equipment automation control
System processed.
The system includes that central intelligence control device carries out data processing, and programming output issues instruction, and substitution manual control is a whole set of
System operating;Device for preprocessing materials carries out raw material mixing and crushing, moisture control etc.;Quantitative constant speed transmitting device, will be handled
Good material quantifies constant speed using spiral handspike pipe design according to the instruction of central intelligence control device and is transmitted, to reach
The requirement of continous way production;Enzyme preparation adding set proportionally adds the enzyme preparation that different function to be added is needed in enzymatic isolation method
In raw material after adding co-grinding;Quick composting enzymolysis device by proportionally add enzyme preparation after organic waste raw material
Digest decomposed;Decomposed complete organic waste is granulated and is sieved by after-treatment device, Automatic weighing and packaging.More than
It constitutes by organic waste material quick composting, to generate continous way organic fertilizer production device automation control system.
3. a kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer technique according to claim 2, feature
Be: the central intelligence control device has a display, a remote monitoring activities platform and multiple intelligent control hosts,
The production equipment of quick composting is carried out data input by the central intelligence control device: being crushed in setting device for preprocessing materials
Fineness of materials and the mixed moisture of material and weight parameter;The quantity and speed parameter of quantitative constant speed transmitting device are set;If
Set the weight ratio parameter of enzyme preparation adding set;The temperature, humidity, mixing time parameter of quick composting enzymolysis device are set;If
Postpone the temperature and humidity parameter of the mesh number of processing unit screening machine and the granularity of pelletizer and dryer;The automatic packaging of setting
The weight and speed parameter of system.The automatic intelligent control that can complete production equipment, substitutes manual operation, realizes production work
The intelligent control and continuous production of skill.
4. a kind of agricultural wastes enzymatic isolation method continous way rapid production of organic fertilizer technique according to claim 2, feature
Be: the quantitative constant speed transmitting device has a screw propulsion pipeline and the interface with enzyme preparation adding set, by center
Intelligent controlling device controls data, can adjust the speed and quantity of material transferring, according to entire technique manufacturing schedule in the hope of reaching
Continous way production requirement.By a certain amount of constant speed transmitting device, the organic materials of moisture will be adjusted, sent to a quick composting enzyme
Solve device.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115073225A (en) * | 2022-07-20 | 2022-09-20 | 江阴唯农生物科技有限公司 | System for industrially preparing organic fertilizer by using organic wastes and preparation method of organic fertilizer |
CN115448764A (en) * | 2021-06-23 | 2022-12-09 | 兰州大学 | Method and device for quickly recycling agricultural wastes |
CN117362079A (en) * | 2023-11-08 | 2024-01-09 | 宁夏沃滴滴水肥科技有限公司 | Production process of biological liquid fertilizer containing antibiotics |
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CN107037748A (en) * | 2016-11-22 | 2017-08-11 | 安徽聚力机械制造有限公司 | The intelligence control stalk fermentation monitored based on internet prepares multifunction compound fertilizer system |
CN107500889A (en) * | 2017-09-13 | 2017-12-22 | 江门市爱恩斯农业科技研究所 | A kind of method that fast composting is digested using Chinese caterpillar fungus culture medium slag |
CN108516905A (en) * | 2018-07-09 | 2018-09-11 | 付彦峰 | A method of preparing organic fertilizer using agriculture wastes |
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CN204022813U (en) * | 2014-08-06 | 2014-12-17 | 山东龙力生物科技股份有限公司 | A kind of lignocellulose raw material enzymolysis reactor |
CN105567761A (en) * | 2014-10-16 | 2016-05-11 | 中粮营养健康研究院有限公司 | Enzymolysis method for cellulose-contained material |
CN105254354A (en) * | 2015-09-17 | 2016-01-20 | 山东佐田氏生物科技有限公司 | Preparation method for polymorphic bio-polypeptide organic fertilizer |
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CN106916021A (en) * | 2017-04-12 | 2017-07-04 | 山东佐田氏生物科技有限公司 | A kind of double source humic acid biological fertilizer and preparation method and application |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115448764A (en) * | 2021-06-23 | 2022-12-09 | 兰州大学 | Method and device for quickly recycling agricultural wastes |
CN115073225A (en) * | 2022-07-20 | 2022-09-20 | 江阴唯农生物科技有限公司 | System for industrially preparing organic fertilizer by using organic wastes and preparation method of organic fertilizer |
CN117362079A (en) * | 2023-11-08 | 2024-01-09 | 宁夏沃滴滴水肥科技有限公司 | Production process of biological liquid fertilizer containing antibiotics |
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