CN109052175A - Crane Windproof system condition detection method and detection device - Google Patents
Crane Windproof system condition detection method and detection device Download PDFInfo
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- CN109052175A CN109052175A CN201811001797.1A CN201811001797A CN109052175A CN 109052175 A CN109052175 A CN 109052175A CN 201811001797 A CN201811001797 A CN 201811001797A CN 109052175 A CN109052175 A CN 109052175A
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- crane
- parked
- wind
- driving motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- Control And Safety Of Cranes (AREA)
Abstract
The present invention provides a kind of crane Windproof system condition detection method and detection devices; the detection method carries out under the shutdown status of the crane; the following steps are included: setting procedure, will specify parked mechanism sets is closed state, remaining parked mechanism sets is in an open state；Actuation step is passed through detection electric current in the driving motor, so that the driving motor is equal to setting simulation wind-force to the driving force of the crane；Determination step determines that this specifies parked mechanism that can resist setting simulation wind-force if the crane continues to keep parked state；If crane is driven to operating status, determine that this specifies parked mechanism that cannot resist setting simulation wind-force.Core of the invention inventive point is to simulate practical wind load using the driving force of driving motor, when the state to Windproof system detects, it only need to be passed through the detection electric current of setting in driving motor, then cooperate observation or position detection, almost without increasing extra cost.
Description
Technical field
The present invention relates to hoisting machinery technical field more particularly to a kind of crane Windproof system condition detection method and inspections
Survey device.
Background technique
It is well known that crane is during the work time, can be run from a position to another position by walking mechanism,
The state of crane is " operating status "；After crane is run to specified position, cart shut-down mechanism is out of service,
Crane stops in the position, and the state of crane is " parked state ".When crane is in parked state, to resist ring
The effect of border wind load need to make crane reliably stop at specified position by Windproof system.
Crane often has the characteristics that machine gravity is high, front face area is big, especially port and pier crane (such as
" gantry crane "), due to being located on the harbour in open air port, the influence of wind load is very large.In addition, since work fitful wind has
The characteristics of " sudden " and " high destructive ", if draught exclusion device easily cannot cause accident completely in place.In fact,
Annual whole world harbour can all occur it is a lot of due to draught exclusion device maintenance it is not perfect caused by " crane is by big wind
The serious and pernicious disaster caused by a windstorm accident such as walk, tumble ", it causes huge economic asset to lose, even results in casualties.
But in the prior art, lack the means effectively detected to the state of Windproof system, there are biggish safety
Hidden danger.
Summary of the invention
Therefore, the purpose of the present invention is to provide a kind of method and apparatus of crane Windproof system state-detection, with more
The vacancy for mending the prior art, eliminates safe hidden trouble.
Present invention firstly provides a kind of crane Windproof system condition detection method, driving electricity is provided on crane
Machine, for driving the crane to run, the Windproof system of the crane includes multiple parked mechanisms, for preventing described rise
Heavy-duty machine operation, the detection method carry out under the shutdown status of the crane, can be used for detecting the shape for specifying parked mechanism
State, described detection method includes the following steps: setting procedure, specifies parked mechanism sets for closed state for described, by remaining
The parked mechanism sets be in an open state；Actuation step is passed through detection electric current in the driving motor, so that the drive
Dynamic motor is equal to setting simulation wind-force to the driving force of the crane；Determination step, under the driving of the driving motor, such as
Crane described in fruit continues to keep parked state, then determines described to specify parked mechanism that can resist setting simulation wind-force；
If crane is driven to operating status, determine described to specify the parked mechanism that cannot resist setting simulation wind
Power.
Optionally, the parked mechanism further includes following one or more in addition to the brake for including the driving motor:
Clip wheel device；Top rail machine；Rail clamping device；Wind-proof iron wedge.
Optionally, described to specify parked mechanism for multiple same category of parked mechanisms.
Optionally, the detection method described specifies whether parked mechanism meets design requirement for judging, wherein described
Setting simulation wind-force is equal to the specified wind resistance load for specifying parked mechanism；In the determination step, if the lifting
Machine continues to keep parked state, then determines described parked mechanism status to be specified to meet design requirement；If the crane is driven
It moves as operating status, then determines described parked mechanism to be specified to be unsatisfactory for design requirement.
Optionally, the detection method is for calculating the practical wind resistance load for specifying parked mechanism；Wherein, the drive
In dynamic step, the driving force that the detection electric current generates the driving motor specifies the specified anti-of parked mechanism equal to described
α times of wind load, wherein α=0.3~0.7；In the determination step, if the crane continues to keep parked state,
Then execute load step: in the load step, controlling the detection electric current and increase increment current on current basal, when
When being passed through the increment current in the driving motor, the driving motor is the finger to the driving force that the crane generates
β times of the specified wind resistance load of fixed parked mechanism, wherein β=0.05~0.15, and return and execute the determination step；If
The crane is driven to operating status, then executes first and calculate step: calculating in step described first, according to the inspection
The current value for surveying electric current calculates the practical wind resistance load for specifying parked mechanism.
Optionally, α=0.45~0.55, β=0.08~0.12.
Optionally, detection method further include: accumulation step, for obtaining the practical wind resistance load of each parked mechanism
Summation；Second calculates step, according to the summation of the practical wind resistance load and the wind feature of the crane, described in calculating
The wind loading rating of Windproof system, wherein the wind loading rating is the resistible maximum wind velocity of the Windproof system or maximum wind power
Grade, the wind feature include the front face area and wind factor of the crane.
Optionally, when being detected according to the detection method to the crane, the ambient wind velocity of the crane
In 8m/s or less.
The present invention also provides a kind of crane Windproof system condition checkout gear, it is provided with driving motor on crane,
For driving the crane to run, the Windproof system of the crane includes multiple parked mechanisms, for preventing the lifting
Machine operation, the detection device can be used for detecting the state for specifying parked mechanism, and the detection device comprises the following modules: setting
Module, for control it is described to specify parked mechanism be closed state, remaining described parked mechanism is in an open state；Drive mould
Block, for controlling the detection electric current being passed through in the driving motor, the detection electric current may make what the driving motor generated
Driving force is equal to setting simulation wind-force；Determination module, for determining the state for specifying parked mechanism, if the crane
Continue to keep parked state, then determines described to specify parked mechanism that can resist setting simulation wind-force；If crane quilt
It is driven to operating status, then determines described to specify the parked mechanism that cannot resist setting simulation wind-force.
Optionally, the detection device described specifies whether parked mechanism meets design requirement for judging, wherein described
Setting simulation wind-force is equal to the specified wind resistance load for specifying parked mechanism；In the determination module, if the lifting
Machine continues to keep parked state, then determines described parked mechanism to be specified to meet design requirement；If the crane is driven to
Operating status then determines described parked mechanism to be specified to be unsatisfactory for design requirement.
Optionally, the detection device is for calculating the practical wind resistance load for specifying parked mechanism；Wherein, the drive
Dynamic model block controls the detection electric current being passed through in the driving motor are as follows: the detection electric current may make what the driving motor generated
Driving force is equal to α times of the specified wind resistance load for specifying parked mechanism, wherein α=0.3~0.7；The determination module
In, if the crane continues to keep parked state, loading module is executed, the loading module is for controlling the detection
Electric current increases increment current on current basal, when being passed through the increment current in the driving motor, the driving electricity
Machine is to β times that the driving force that the crane generates is the specified wind resistance load for specifying parked mechanism, wherein β=0.05
~0.15, it returns and executes the determination module；If the crane is driven to operating status, executes first and calculate mould
Block, first computing module are used to calculate the practical wind resistance for specifying parked mechanism according to the current value of the detection electric current
Load；
Optionally, α=0.45~0.55, β=0.08~0.12.
Optionally, detection device further include: accumulator module, for calculating the practical wind resistance load of each parked mechanism
Summation；Second computing module, for calculating according to the summation of the practical wind resistance load and the wind feature of the crane
The wind loading rating of the Windproof system, wherein the wind loading rating is the resistible maximum wind velocity of the Windproof system or maximum
Wind scale, the wind feature include the front face area and wind factor of the crane.
To sum up, the condition detection method and detection device of crane Windproof system provided by the invention, central inventive point exist
Practical wind load is simulated in the driving force using driving motor, when the state to Windproof system detects, need to only be driven
It is passed through the detection electric current of setting in dynamic motor, then cooperates observation or position detection.Detection method provided by the invention and inspection
Device is surveyed, there are two significant advantages for tool: first, being not necessarily to special detection device, without special equipment operator, i.e.,
Detection means provided by the invention is almost not necessarily to increase extra cost, and detection process is very convenient；Second, without by environment item
The limitation of part, for example, without being carried out again until scraping moderate gale, being when whether detect Windproof system can resist moderate gale load
The state-detection of Windproof system provides a great convenience.
Detailed description of the invention
Fig. 1 a is gantry crane structure chart；
Fig. 1 b is walking mechanism structure chart；
Fig. 2 a is the flow chart of detection method provided by the invention；
Fig. 2 b is another flow chart of detection method provided by the invention；
Fig. 2 c is another flow chart of detection method provided by the invention；
Fig. 3 a is the annexation figure of detection device provided by the invention；
Fig. 3 b is another annexation figure of detection device provided by the invention；
Fig. 3 c is another annexation figure of detection device provided by the invention.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this specification
Revealed content is understood other advantages and efficacy of the present invention easily.Although description of the invention will combine preferred embodiment
It introduces together, but this feature for not representing the invention is only limitted to the embodiment.On the contrary, being invented in conjunction with embodiment
The purpose of introduction is to be possible to the other selections extended or transformation to cover based on claim of the invention.In order to mention
For that will include many concrete details in depth understanding of the invention, being described below.The present invention can also be thin without using these
Section is implemented.In addition, in order to avoid confusion or obscuring emphasis of the invention, some details will be omitted in the de-scription.
As described in the background section, in the prior art, lack the hand effectively detected to the Windproof system of crane
Section.The present invention provides a kind of detection method and detection devices, are detected with the Windproof system to crane.Below with gantry crane
For, technical solution of the present invention is introduced, but in the present invention, the type of crane is not limited to gantry crane, can also be it
His type, such as gantry crane, gantry crane etc..
With reference to Fig. 1 a and Fig. 1 b, in the present embodiment, gantry crane 1 includes walking mechanism 11, is provided with driving in walking mechanism 11
Motor 12, walking mechanism 11 drive gantry crane 1 along the track operation being laid on the ground under the driving of driving motor 12, so that
Gantry crane 1 is in operating status.Brake 13 is additionally provided on driving motor 12, for braking driving motor 12, to reduce gantry crane 1
The speed of service until gantry crane 1 it is out of service.Preferably, brake 13 is arranged on the high speed shaft of driving motor 12, to reduce
Brake force.But in the present invention, the installation site of driving motor 12 is not construed as limiting, as long as can be realized driving crane
The function of operation.
When gantry crane 1 is in parked state, to avoid gantry crane 1 from generating the displacement along track, bank under the action of wind load
Bridge 1 is additionally provided with Windproof system, and gantry crane 1 is reliably stopped at parked position.Windproof system includes several parked mechanisms, this
In invention, term " parked mechanism " refer to crane under parked state, it is all can prevent crane run mechanisms general designation.
For example, brake 13 described above can prevent gantry crane 1 from generating along track when it clamps the high speed shaft of driving motor 12
Displacement, therefore, brake 13 can be used as a kind of common parked mechanism.But in the present invention, parked mechanism can also be other forms,
For example, clip wheel device 14；Top rail machine；Rail clamping device；Wind-proof iron wedge etc..Preferably, Windproof system may include two or more parked machine
Structure, to improve the ability for resisting wind load.The present invention is not construed as limiting the installation site of parked mechanism, need to only realize prevention lifting
The function of machine operation.It should be noted that the parked state of crane only refers to that traveling mechanism of the larger traveller is not run in the present invention
State, the state of other mechanisms is not construed as limiting, for example, lifting mechanism can be working condition.
In the present embodiment, gantry crane 1 includes 4 groups of walking mechanisms 11, and every group of walking mechanism 11 includes 10 running wheels
111, amount to 40 running wheels 111.Wherein, driving motor 12, i.e. walking mechanism 11 are provided on the running wheel 111 of half
Include 20 driving wheels, 20 followers.The diameter of each running wheel 111 is 650mm, and the model of driving motor 12 is
5RN180L04A06, rated power 15kW, rated speed 1750rpm.Brake is provided on every driving motor 12
13, the model of brake 13 is YP11-315, and amount braking moment is 260Nm.20 clip wheels are additionally provided in walking mechanism 11
Device 14 is arranged on 20 followers.The model of clip wheel device 14 is YLZ40 type, and specified stiction is 63kN.It needs
Bright, which is a specific embodiment under present inventive concept, and above-mentioned parameter does not constitute restriction to the present invention.
The parked mechanism of Windproof system is using after a period of time, due to components loosening, friction plate loss etc.,
Capability of anti-wind will appear decline, such as cannot detect and safeguard in time, and Windproof system may never can resist environment wind load, crane
It will appear uncontrollable movement, it is most likely that cause safety accident.
Effectively to be detected to Windproof system, the present invention provides a kind of crane Windproof system condition detection methods
S1, detection method S1 are carried out under the shutdown status of crane.Specifically, detection method S1 is every executes once, can detecte
Whole parked mechanisms, also can detecte the parked mechanism of part.In the present invention, detected parked mechanism is known as " specified
Parked mechanism ".Preferably, during one-time detection, specifying parked mechanism is same category of parked mechanism, for example, all
Appointed parked mechanism is all brake 13；It further, can be other parked in one species during one-time detection
Mechanism select wherein several detected.For example, in the present embodiment, the extra large side walking mechanism 11 and land side walking mechanism of gantry crane 1
10 brakes 13 are each provided on 11, during one-time detection, only to 10 brakes 13 in extra large side walking mechanism 11
It is detected, i.e., " specifies parked mechanism " and refer to 10 brakes 13 of extra large side.
Specifically, as shown in Figure 2 a, detection method S1 provided by the invention the following steps are included:
S100, setting procedure, will specify parked mechanism sets is closed state, is to open by remaining parked mechanism sets
State.In the present invention, term " closed state " refers to the state that parked mechanism prevents crane from running, and term " opening state " refers to
The state that parked mechanism does not play a role.For example, the closed state of brake 13 refers to that brake 13 clamps driving in the present embodiment
The state of 12 high speed shaft of motor, opening state refer to that brake 13 unclamps the state of 12 high speed shaft of driving motor；Clip wheel device 14 closes
Conjunction state refers to that clip wheel device 14 clamps the state of running wheel 111, and opening state refers to that brake 13 unclamps the shape of running wheel 111
State.
S200, actuation step are passed through detection electric current in driving motor 12, and the size for detecting electric current makes driving motor 12
Setting simulation wind-force is equal to the driving force of crane.During one-time detection, work can be passed through in a driving motor 12
Make electric current, operating current can also be passed through in more driving motors 12.When passing through operating current in more driving motors 12,
Above-mentioned driving force refers to the summation for the driving force that all driving motors 12 generate.
For the driving motor 12 of separate unit, the method that its driving force is calculated by its operating current are as follows: firstly, according to work
Electric current calculates the output torque of driving motor 12, for example, for asynchronous AC motor, the relationship of operating current and output torque is
Tn=C × Φ × I, wherein C is constant of the machine, Φ is motor magnetic flux, TnFor output torque, I is operating current, other types electricity
The calculation method of machine also belongs to the prior art, does not repeat；Secondly, according to the output torque of driving motor 12, in conjunction with crane
Structural parameters, driving motor 12 is calculated to the driving force of crane, for example, when driving motor 12 is for driving vehicle with walking machine
When the wheel of structure 11, driving force F=Tn × i/ (D/2) of the every driving motor 12 to crane, wherein i is subtracting for reduction gearbox
Speed ratio, D are the diameter of running wheel 111.
S300, determination step, if crane continues to keep parked state, determine under the driving of driving motor 12
Specify parked mechanism that can resist setting simulation wind-force；If crane is driven to operating status, parked machine is specified in judgement
Structure cannot resist setting simulation wind-force.
Detection method S1 provided by the invention is, it can be achieved that following three function:
The first function: specify whether parked mechanism meets design requirement for judging.At this point, setting simulation wind-force is equal to
Specify the specified wind resistance load of parked mechanism.In determination step S300, if crane continues to keep parked state, determine
Parked mechanism is specified to meet design requirement；If crane is not able to maintain parked state, judgement specifies parked mechanism to be unsatisfactory for
Design requirement should to avoid safety accident to its on-call maintenance.
For example, in one embodiment, whether 10 brakes 13 that need to detect extra large side meet design requirement.The embodiment
In, the specified wind resistance load of 10 brakes 13 is 97.5t, in actuation step S200, the size of electric current is detected by control,
So that driving motor 12 generates the driving force of 97.5t, if crane is continually maintained in parked state, 10 brakes 13
Meet design requirement.
Second of function: for calculating the practical wind resistance load for specifying parked mechanism.Specifically, with reference to Fig. 2 b,
In actuation step S200, the driving force that detection electric current generates driving motor 12, which is equal to, specifies parked mechanism
α times of specified wind resistance load, wherein α=0.3~0.7；
In determination step S300, if crane continues to keep parked state, load step S400 is executed.It is loading
In step S400, control detection electric current increases increment current on current basal, when being passed through increment in the driving motor 12
When electric current, the driving force that driving motor 12 generates crane is β times of specified wind resistance load for specifying parked mechanism, wherein β
=0.05~0.15, and return and execute determination step S300；I.e. in load step S400, control is passed through the inspection of driving motor 12
Survey electric current I=I0+ Δ I, wherein I0For the current value for detecting electric current, Δ I is increment current；
In determination step S300, if crane is driven to operating status, executes first and calculate step S500.?
First calculates in step S500, and the practical wind resistance load for specifying parked mechanism is calculated according to the current value of detection electric current.
Optionally, α=0.45~0.55, β=0.08~0.12.
For example, in one embodiment, the practical wind resistance load of 10 brakes 13 of extra large side need to be calculated.The embodiment
In, the specified wind resistance load of 10 brakes 13 is 97.5t, α=0.5, β=0.1.In actuation step S200, pass through control
The size of electric current is detected, so that the driving force that driving motor 12 generates is 0.5 times of specified wind resistance load, i.e. 48.75t.
If crane is continually maintained in parked state, is calculated and driven according to the detection electric current being passed through in actuation step S200
Dynamic motor 12 generates driving force (equal to the practical wind loading rating for specifying parked mechanism)；
If crane is driven to operating status, it will test electric current and increase to 58.5t=48.75t+9.75t, if
Crane continues to keep parked state, then will test electric current and be further added by 9.75t, and so on, until crane is driven to transport
Then row state calculates the practical wind loading rating for specifying parked mechanism according to last detection current value.
The third function: calculating the wind loading rating of Windproof system, which carried out on the basis of second of function,
Specifically, with reference to Fig. 2 c, detection method S1 further include:
Accumulation step S600 traverses all parked mechanisms according to second of function, to obtain the reality of each parked mechanism
The summation of wind resistance load；
Second calculates step S700, according to the wind-force of the summation of the practical wind resistance load of each parked mechanism and crane spy
Sign, calculates the wind loading rating of Windproof system, wherein the forms of characterization of wind loading rating can be the resistible most strong wind of Windproof system
Speed, or the resistible maximum wind power grade of Windproof system；Wind feature includes front face area and the wind-force system of crane
Number, can be calculated according to the technical manual or specification of this field, for example, GB/T 3811-2008.
The condition detection method of crane Windproof system provided by the invention, central inventive point are to utilize driving motor
Driving force simulates practical wind load, and when the state to Windproof system detects, setting need to be only passed through in driving motor
Detection electric current, then observation or crane location is cooperated to detect.Detection method provided by the invention, there are two significant for tool
Advantage: first, being not necessarily to special detection device, without special equipment operator, i.e., detection method provided by the invention
S1 is almost not necessarily to increase extra cost, and detection process is very convenient: second, without being limited by environmental condition, for example, examining
It is the state-detection of Windproof system without being carried out again until scraping moderate gale when whether survey Windproof system can resist moderate gale load
It provides a great convenience.
Preferably, it when being detected using detection method S1 provided by the invention to the state of Windproof system, selects in ring
Border wind speed carries out when being 8m/s or less, to reduce interference of the environmental factor to detection accuracy.
The present invention also provides a kind of detection device M1, it can be achieved that above-mentioned detection method S1.Specifically, with reference to Fig. 3, this hair
The detection device M1 of bright offer includes:
Setting module M100 specifies parked mechanism for closed state for controlling, remaining parked mechanism is in an open state；
Drive module M200, for controlling the detection electric current being passed through in driving motor 12, detection electric current may make driving electricity
The driving force that machine 12 generates is equal to setting simulation wind-force；
Determination module M300, for determining to specify the state of parked mechanism, if crane continues to keep parked state,
Judgement specifies parked mechanism that can resist setting simulation wind-force；If crane is driven to operating status, specified stay is determined
Stop mechanism cannot resist setting simulation wind-force.
With above it is corresponding, detection device M1 provided by the invention can also realize three kinds of functions.
The first function specifies whether parked mechanism meets design requirement for judging.At this point, setting simulation wind-force is equal to
Specify the specified wind resistance load of parked mechanism；If crane continues to keep parked state, determination module M300 determines specified
Parked mechanism meets design requirement；If crane is driven to operating status, judgement specifies parked mechanism to be unsatisfactory for designing
It is required that.
Second of function, for calculating the practical wind resistance load for specifying parked mechanism.Specifically, with reference to Fig. 3 b,
Drive module M200 controls the detection electric current being passed through in driving motor 12 are as follows: detection electric current may make driving motor 12
The driving force of generation is equal to α times of the specified wind resistance load for specifying parked mechanism, wherein α=0.3~0.7；
In determination module M300, if crane continues to keep parked state, loading module M400, loading module are executed
M400 increases increment current for controlling detection electric current on current basal, when being passed through increment current in driving motor 12,
The driving force that driving motor 12 generates crane is β times of specified wind resistance load for specifying parked mechanism, wherein β=0.05
~0.15, it returns and executes determination module M300；
In determination module M300, if crane is driven to operating status, the first computing module M500 is executed, first
Computing module M500 is used to calculate the practical wind resistance load for specifying parked mechanism according to the current value of detection electric current.
Optionally, α=0.45~0.55, β=0.08~0.12.
The third function calculates the wind loading rating of Windproof system, specifically, with reference to Fig. 3 c, detection device M1 further include:
Accumulator module M600 traverses all parked mechanisms according to second of function, to obtain the reality of each parked mechanism
The summation of wind resistance load；
Second computing module M700, for calculating according to the summation of practical wind resistance load and the wind feature of crane
The wind loading rating of Windproof system, wherein wind loading rating is the resistible maximum wind velocity of Windproof system or maximum wind power grade, wind-force
Feature includes the front face area and wind factor of crane.
In conclusion provided by the invention, the above-described embodiments merely illustrate the principles and effects of the present invention, rather than
For limiting the present invention.Any person skilled in the art all without departing from the spirit and scope of the present invention, to above-mentioned reality
It applies example and carries out modifications and changes.Therefore, such as those of ordinary skill in the art without departing from disclosed
Spirit with technical idea under all equivalent modifications or change for being completed, should be covered by the claims of the present invention.
Claims (13)
1. a kind of crane Windproof system condition detection method, it is provided with driving motor on crane, for driving the lifting
Machine operation, the Windproof system of the crane includes multiple parked mechanisms, for preventing the crane from running, the detection side
Method carries out under the shutdown status of the crane, can be used for detecting the state for specifying parked mechanism, which is characterized in that the inspection
Survey method the following steps are included:
Setting procedure specifies described parked mechanism sets for closed state, is to open by remaining described parked mechanism sets
State；
Actuation step is passed through detection electric current in the driving motor, so that driving of the driving motor to the crane
Power is equal to setting simulation wind-force；
Determination step, under the driving of the driving motor, if the crane continues to keep parked state, determine described in
Specify parked mechanism that can resist the setting simulation wind-force；If crane is driven to operating status, the finger is determined
The fixed parked mechanism cannot resist the setting simulation wind-force.
2. crane Windproof system condition detection method according to claim 1, which is characterized in that the parked mechanism removes
It further include following one or more: clip wheel device outside brake including the driving motor；Top rail machine；Rail clamping device；Wind-proof iron
Wedge.
3. crane Windproof system condition detection method according to claim 2, which is characterized in that described to specify parked machine
Structure is multiple same category of parked mechanisms.
4. crane Windproof system condition detection method according to claim 1, which is characterized in that the detection method is used
In judging described to specify whether parked mechanism meets design requirement, wherein the setting simulation wind-force be equal to it is described specify it is parked
The specified wind resistance load of mechanism；
In the determination step, if the crane continues to keep parked state, determine described to specify parked mechanism shape
State meets design requirement；If the crane is driven to operating status, determine described parked mechanism to be specified to be unsatisfactory for setting
Meter requires.
5. crane Windproof system condition detection method according to claim 1, which is characterized in that the detection method is used
In the calculating practical wind resistance load for specifying parked mechanism；Wherein,
In the actuation step, the driving force that the detection electric current generates the driving motor specifies parked machine equal to described
α times of the specified wind resistance load of structure, wherein α=0.3~0.7；
In the determination step,
If the crane continues to keep parked state, load step is executed: in the load step, controlling the inspection
It surveys electric current and increases increment current on current basal, when being passed through the increment current in the driving motor, the driving
Motor is to β times that the driving force that the crane generates is the specified wind resistance load for specifying parked mechanism, wherein and β=
0.05~0.15, and return and execute the determination step；
If the crane is driven to operating status, executes first and calculate step: being calculated in step described first, root
The practical wind resistance load for specifying parked mechanism is calculated according to the current value of the detection electric current.
6. crane Windproof system condition detection method according to claim 5, which is characterized in that α=0.45~0.55,
β=0.08~0.12.
7. crane Windproof system condition detection method according to claim 5, which is characterized in that further include:
Accumulation step, the summation of the practical wind resistance load for obtaining each parked mechanism；
Second calculates step, according to the summation of the practical wind resistance load and the wind feature of the crane, described in calculating
The wind loading rating of Windproof system, wherein the wind loading rating is the resistible maximum wind velocity of the Windproof system or maximum wind power
Grade, the wind feature include the front face area and wind factor of the crane.
8. any crane Windproof system condition detection method according to claim 1~7, which is characterized in that in basis
When the detection method detects the crane, the ambient wind velocity of the crane is in 8m/s or less.
9. a kind of crane Windproof system condition checkout gear, it is provided with driving motor on crane, for driving the lifting
Machine operation, the Windproof system of the crane includes multiple parked mechanisms, for preventing the crane from running, the detection dress
It sets and can be used for detecting the state for specifying parked mechanism, which is characterized in that the detection device comprises the following modules:
Setting module, for control it is described to specify parked mechanism be closed state, remaining described parked mechanism is in an open state；
Drive module, for controlling the detection electric current being passed through in the driving motor, the detection electric current may make the driving
The driving force that motor generates is equal to setting simulation wind-force；
Determination module, for determining the state for specifying parked mechanism, if the crane continues to keep parked state,
Determine described to specify parked mechanism that can resist setting simulation wind-force；If crane is driven to operating status, sentence
It is calmly described to specify the parked mechanism that resist the setting simulation wind-force.
10. crane Windproof system condition checkout gear according to claim 9, which is characterized in that the detection device
For judging described to specify whether parked mechanism meets design requirement, wherein the setting simulation wind-force is equal to described specified stay
The specified wind resistance load of stop mechanism；
In the determination module, if the crane continues to keep parked state, determine described to specify parked mechanism full
Sufficient design requirement；If the crane is driven to operating status, determine it is described specify parked mechanism be unsatisfactory for design want
It asks.
11. crane Windproof system condition checkout gear according to claim 9, which is characterized in that the detection device
For calculating the practical wind resistance load for specifying parked mechanism；Wherein,
The drive module controls the detection electric current being passed through in the driving motor are as follows: the detection electric current may make the driving
The driving force that motor generates is equal to α times of the specified wind resistance load for specifying parked mechanism, wherein α=0.3~0.7；
In the determination module,
If the crane continues to keep parked state, loading module is executed, the loading module is for controlling the inspection
It surveys electric current and increases increment current on current basal, when being passed through the increment current in the driving motor, the driving
Motor is to β times that the driving force that the crane generates is the specified wind resistance load for specifying parked mechanism, wherein and β=
0.05~0.15, it returns and executes the determination module；
If the crane is driven to operating status, the first computing module is executed, first computing module is used for root
The practical wind resistance load for specifying parked mechanism is calculated according to the current value of the detection electric current.
12. crane Windproof system condition checkout gear according to claim 11, which is characterized in that α=0.45~
0.55, β=0.08~0.12.
13. crane Windproof system condition checkout gear according to claim 11, which is characterized in that further include:
Accumulator module, the summation of the practical wind resistance load for calculating each parked mechanism；
Second computing module, for calculating according to the summation of the practical wind resistance load and the wind feature of the crane
The wind loading rating of the Windproof system, wherein the wind loading rating is the resistible maximum wind velocity of the Windproof system or maximum
Wind scale, the wind feature include the front face area and wind factor of the crane.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811001797.1A CN109052175B (en) | 2018-08-30 | 2018-08-30 | Crane Windproof system condition detection method and detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811001797.1A CN109052175B (en) | 2018-08-30 | 2018-08-30 | Crane Windproof system condition detection method and detection device |
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| Publication Number | Publication Date |
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| CN109052175A true CN109052175A (en) | 2018-12-21 |
| CN109052175B CN109052175B (en) | 2019-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811001797.1A Active CN109052175B (en) | 2018-08-30 | 2018-08-30 | Crane Windproof system condition detection method and detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110077972A (en) * | 2019-05-09 | 2019-08-02 | 徐州重型机械有限公司 | Crane and its wind resistance processing method and system |
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| CN1948115A (en) * | 2006-10-27 | 2007-04-18 | 上海港机重工有限公司 | Wind proof system of shoreside crane and wind proof method |
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| CN105236271A (en) * | 2015-11-09 | 2016-01-13 | 江苏省特种设备安全监督检验研究院 | Comprehensive laboratory examination device for anti-wind brake product of crane |
| CN206074278U (en) * | 2016-08-30 | 2017-04-05 | 武汉开锐海洋起重技术有限公司 | Crane Radix Saposhnikoviae anti-slide performance testing inspection platform |
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| CN1948115A (en) * | 2006-10-27 | 2007-04-18 | 上海港机重工有限公司 | Wind proof system of shoreside crane and wind proof method |
| CN201828419U (en) * | 2010-10-13 | 2011-05-11 | 天津港联盟国际集装箱码头有限公司 | Anti-wind capability detecting and testing device for shore bridge |
| CN105236271A (en) * | 2015-11-09 | 2016-01-13 | 江苏省特种设备安全监督检验研究院 | Comprehensive laboratory examination device for anti-wind brake product of crane |
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