CN109049259A - A kind of light fibre composite board and its production method - Google Patents
A kind of light fibre composite board and its production method Download PDFInfo
- Publication number
- CN109049259A CN109049259A CN201810852883.7A CN201810852883A CN109049259A CN 109049259 A CN109049259 A CN 109049259A CN 201810852883 A CN201810852883 A CN 201810852883A CN 109049259 A CN109049259 A CN 109049259A
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- CN
- China
- Prior art keywords
- organosilicon
- adhesive
- composite board
- light fibre
- fibre composite
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/002—Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/007—Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/10—Next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J129/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Adhesives based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Adhesives based on derivatives of such polymers
- C09J129/02—Homopolymers or copolymers of unsaturated alcohols
- C09J129/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J143/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Adhesives based on derivatives of such polymers
- C09J143/04—Homopolymers or copolymers of monomers containing silicon
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/028—Paper layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/536—Hardness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/73—Hydrophobic
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses a kind of light fibre composite boards, including the finish coat, enhancement layer and core material set gradually from outside to inside;Core material is that organosilicon-modified polyvinyl adhesive bond agriculture waste fibres or waste textile fiber are molded and obtain, and adhesive weight is 0.1-15 times of fibre weight;For adhesive for organosilicon modifier is compounded with polyvinyl alcohol water solution and obtains, polyvinyl alcohol 0.1-15%, organosilicon modifier 0.1-25%, remaining is water polishing to 100%.The invention also discloses the production methods of light fibre composite board.The present invention be easy to get extensively, cheap raw material has produced high-intensitive light fibre plate, organosilicon-modified polyvinyl adhesive both remained polyvinyl alcohol safety and environmental protection, formaldehydeless, high bond strength, low cost advantage, the insufficient defect of Water-Resistance of PVA is overcome simultaneously, and joined enhancement layer in plate, timber intensity, hardness and water resistance can be effectively improved.
Description
Technical field
The present invention relates to a kind of plate constructions, and in particular to a kind of light fibre composite board and its production method belong to
Building material technical field.
Background technique
Artificial board is a kind of using extremely wide construction material, and current artificial board is substantially applied with wood fibre
Adding made of adhesive, the problem that wood fibre faces is that timber resources supply is difficult to meet the market demand, and due to
Excessive felling to the forest reserves, causes vegetation to be destroyed, and can seriously affect ecological environment.In addition, what artificial board had
Another problem is used adhesive still based on Lauxite, and formaldehyde slow release is had in subsequent use, release
Formaldehyde out can be free in the environment used, hung up one's hat and be will affect the health of people in the environment of formaldehyde.
Patent CN106751980A discloses a kind of high-strength bamboo wood composite glued board and its processing technology, for timber
Resource scarcity, difference of hardness, suppleness are inadequate, and Homogenholz can make moist or meet water and be easy to happen many technologies such as severely deformed
Problem is basic raw material with existing bamboo resource abundant, develops a kind of high-strength bamboo wood composite glued board.Although bamboo wood is grown
Period is short, but faces the huge wood-based plate market demand, still insufficient, and such as exhaustive exploitation can still face complicated ecology
Environmental problem;The invention has used formaldehydeless polyvinyl alcohol and water-based acrylic resin binder, although safety and environmental protection, bonding
Intensity is big, but this kind of adhesive water resistance is insufficient.
Patent CN107227802A discloses a kind of production technology of rock wool board with absorbing sound and lowering noise function, and the present invention adopts
It is main former with the agricultural wastes such as corn stalk fiber, sugarcane fibre, diabase, dolomite, perlite and natural ore powder
Material, raw material sources are extensive, and cheap, but the invention production technology is complex, the production cycle is long.
Summary of the invention
In order to overcome shortcoming and deficiency existing in the prior art, it is multiple that the purpose of the present invention is to provide a kind of light fibres
Plywood material, the present invention be easy to get extensively, cheap agriculture waste fibres or waste textile fiber produced it is high-strength
The light fibre plate of degree, producing adhesive used in plate is organosilicon-modified polyvinyl adhesive, has both remained poly- second
Enol adhesive safety and environmental protection, formaldehydeless, high bond strength, low cost advantage, while overcoming Water-Resistance of PVA not
The defect of foot, and joined enhancement layer in plate, timber intensity, hardness and water resistance can be effectively improved.
Another object of the present invention is to provide a kind of production methods of light fibre composite board.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of light fibre composite board, the plate include the finish coat, enhancement layer and core set gradually from outside to inside
Material forms interlayer structure;The core material is organosilicon-modified polyvinyl adhesive bond agriculture waste fibres or waste and old spinning
Fabric fiber is pressed and molded and obtains, and organosilicon-modified polyvinyl adhesive weight is the agriculture waste fibres or waste and old spinning
0.1-15 times of fabric fibre weight;The organosilicon-modified polyvinyl adhesive is organosilicon modifier and polyvinyl alcohol water
Solution is compounded and is obtained, and the weight percent of polyvinyl alcohol is 0.1-15%, the weight percent of organosilicon modifier in adhesive
For 0.1-25%, remaining is water polishing to 100%.
Further, the organosilicon-modified polyvinyl adhesive weight is the agriculture waste fibres or waste and old spinning
1-10 times of fabric fibre weight.
Further, the weight percent of polyvinyl alcohol is 1-15%, the weight of organosilicon modifier in the adhesive
Percentage is 1-15%, remaining is water polishing to 100%.
Further, the organosilicon modifier is 3- aminopropyl triethoxysilane, 3- (2,3- epoxypropoxy)
Trimethoxy silane, 3- methacryloxypropyl trimethoxy silane, N- (2- aminoethyl) -3- aminopropyl trimethoxy silicon
One of alkane, vinyltrimethoxysilane, vinyltriethoxysilane, methoxyl group silicone oil or silicone acrylic emulsion are a variety of.
Further, the agriculture waste fibres be corn stalk fiber, rice straw fiber, wheat straw fiber or
One of sugarcane fibre is a variety of.
Further, the enhancement layer to be epoxyn by gauze or non-woven fabrics be bonded to the core surfaces and
At.
Further, the finish coat is melamine impregnated paper, Recombinant Wood, aluminium foil, hot rolling cloth or eedle-punched non-wovens.
A kind of production method of light fibre composite board, the method are as follows:
(1) the organosilicon-modified polyvinyl adhesive is prepared first, then by agriculture waste fibres or waste and old weaving
Product fiber and the organosilicon-modified polyvinyl adhesive are uniformly mixed, and then carry out predrying, remove most of moisture content;
(2) then by the fiber that step (1) prepares be put into it is hot-forming in mold obtain the core material, hot pressing temperature is
120 DEG C~240 DEG C;
(3) the core surfaces epoxyn bonding gauze or non-woven fabrics obtained in step (2), is made institute
State enhancement layer;
(4) finish coat is bonded in the plate surface that step (3) obtains
The present invention has the advantage that
(1) fiber used in light fibre composite board of the present invention is agriculture waste fibres (such as corn stalk fiber, rice
Stalk fibre, wheat straw fiber, sugarcane fibre etc.) or waste textile fiber, fibrous raw material is from a wealth of sources to be easy to get, and price is low
The big use of small material, waste benefit honest and clean, and ecological resources will not be damaged, and realize agricultural wastes and waste textile
With having achieved the effect that ecological, environmental protective, economized on resources;
(2) producing adhesive used in plate is organosilicon-modified polyvinyl adhesive, both remains polyvinyl alcohol glue
Stick safety and environmental protection, formaldehydeless, high bond strength, low cost advantage, while overcome Water-Resistance of PVA it is insufficient lack
It falls into.
(3) core material in plate of the present invention uses hot press forming technology, package enhancement layer and finish coat outside core material, preparation
Obtained plate has high-intensitive, high rigidity and water resistance, and service life extends.
(4) preparation cost of plate of the present invention is low, simple process, before practical value with higher and good market
Scape.
Detailed description of the invention
Fig. 1 is light fibre plywood sheet structure schematic diagram of the present invention;
Wherein, 1- finish coat, 2- enhancement layer, 3- core material.
Specific embodiment
The present invention is described further with reference to the accompanying drawings and examples.
A kind of light fibre composite board includes the finish coat 1, enhancement layer 2 and core material 3 set gradually from outside to inside, is formed
Interlayer structure;
Core material 3 is organosilicon-modified polyvinyl adhesive bond agriculture waste fibres (such as corn stalk fiber, rice
Stalk fibre, wheat straw fiber, sugarcane fibre etc.) or waste textile fiber it is hot-forming in a mold and obtain, organosilicon
Modified polyvinylalcohol adhesive weight is 0.1-15 times, preferably 1-10 times of above-mentioned fibre weight;
In addition, the present embodiment has without the concern for the proportion between variety classes fiber when multiple fiber hybrid bonding
The adhesive strength of machine Si modification polyvinyl alcohol adhesive is preferable, and the above-mentioned fiber of any proportion can be bonding.
It is organosilicon modifier (3- aminopropyl triethoxysilane, 3- about organosilicon-modified polyvinyl adhesive
(2,3- epoxypropoxy) trimethoxy silane, 3- methacryloxypropyl trimethoxy silane, N- (2- aminoethyl)-
3- aminopropyl trimethoxysilane, vinyltrimethoxysilane, the third cream of vinyltriethoxysilane, methoxyl group silicone oil or silicon
One of liquid is a variety of) it compounds and obtains with polyvinyl alcohol water solution;The weight percent of polyvinyl alcohol is 0.1- in adhesive
15% (preferred scope 1-15%), the weight percent of organosilicon modifier are 0.1-25% (preferred scope 1-15%),
Remaining is water polishing to 100%.
Gauze or non-woven fabrics are bonded to 3 surface of core material for epoxyn and formed by enhancement layer 2, can effectively improve plate
Material intensity, hardness and water resistance.
Finish coat 1 is melamine impregnated paper, Recombinant Wood, aluminium foil, hot rolling cloth, eedle-punched non-wovens, and finish coat 1 is hot-pressed onto enhancement layer
2 outside.
A kind of production method of light fibre composite board, it is characterised in that:
(1) organic-silicon-modified polyvinyl alcohol adhesive is prepared first, then adhesive and fiber are uniformly mixed, then carry out
Predrying removes most of moisture content;
(2) then the fiber that step (1) prepares is put into and hot-forming in mold obtains core material 3, hot pressing temperature 120
DEG C~240 DEG C (depending on specific hot pressing temperature will be according to kinds of fibers used in core material 3);
(3) 3 surface epoxyn of the core material bonding gauze or non-woven fabrics obtained in step (2), is made enhancing
Layer 2;
(4) finish coat 1 is bonded in the plate surface that step (3) obtains.
Embodiment 1
A kind of light fibre composite board, plate construction are finish coat 1, enhancement layer 2, core material 3;Core material 3 changes for organosilicon
Property polyvinyl alcohol adhesive bonding corn stalk fiber molding and obtain, organosilicon-modified polyvinyl adhesive weight be fiber weight
0.4 times of amount;Organosilicon-modified polyvinyl adhesive is 3- (2,3- epoxypropoxy) trimethoxy silane and polyethylene
Alcohol solution is compounded and is obtained, and the weight percent of polyvinyl alcohol is 15%, 3- (2,3- epoxypropoxy) front three in adhesive
The weight percent of oxysilane is 15%, and the weight percent of water is 70%;Enhancement layer 2 is epoxyn by gauze
3 surface of core material is bonded to form;Finish coat 1 is wood grain melamine impregnated paper.
A kind of production method of light fibre composite board is as follows:
(1) adhesive and fiber are uniformly mixed first, then carry out predrying, remove most of moisture content;
(2) then by the fiber of step (1) be put into it is hot-forming in mold obtain core material 3, hot pressing temperature is 120 DEG C;(3)
Gauze is bonded in the 3 surface epoxyn of core material that step (2) obtains;
(4) the wood grain melamine impregnated paper of the plate surface bonding finish coat 1 obtained in step (3).
Embodiment 2
A kind of light fibre composite board, plate construction are finish coat 1, enhancement layer 2, core material 3;Core material 3 changes for organosilicon
Property polyvinyl alcohol adhesive bonding waste textile fiber molding and obtain, organosilicon-modified polyvinyl adhesive weight be fiber
1 times of weight, organosilicon-modified polyvinyl adhesive is silicone acrylic emulsion is compounded with polyvinyl alcohol water solution and obtains, in adhesive
The weight percent of polyvinyl alcohol is 10%, and the weight percent of silicone acrylic emulsion is 5%, and the weight percent of water is 85%;Increase
Non-woven fabrics is bonded to core surfaces for epoxyn and formed by strong layer 2;Finish coat 3 is aluminium foil.
A kind of production method of light fibre composite board is as follows:
(1) adhesive and fiber are uniformly mixed first, then carry out predrying, remove most of moisture content;
(2) then by the fiber of step (1) be put into it is hot-forming in mold obtain core material 3, hot pressing temperature is 180 DEG C;(3)
Non-woven fabrics is bonded in the core surfaces that step (2) obtains epoxyn;
(4) finish coat aluminium foil is bonded in the plate surface that step (3) obtains.
Embodiment 3
A kind of light fibre composite board, plate construction are finish coat 1, enhancement layer 2, core material 3;Core material 3 changes for organosilicon
Property polyvinyl alcohol adhesive bonding rice straw fiber molding and obtain, organosilicon-modified polyvinyl adhesive weight be fiber weight
1.5 times of amount;Organosilicon-modified polyvinyl adhesive is that 3- aminopropyl triethoxysilane is compounded with polyvinyl alcohol water solution
And obtain, it is 3% that the weight percent of polyvinyl alcohol, which is the weight percent of 5%, 3- aminopropyl triethoxysilane, in adhesive,
The weight percent of water is 92%;Gauze is bonded to 3 surface of core material for epoxyn and formed by enhancement layer 2;Finish coat 1
For aluminium foil.
A kind of production method of light fibre composite board is as follows:
(1) adhesive and fiber are uniformly mixed first, then carry out predrying, remove most of moisture content;
(2) then by the fiber of step (1) be put into it is hot-forming in mold obtain core material 3, hot pressing temperature is 200 DEG C;(3)
Gauze is bonded in the 3 surface epoxyn of core material that step (2) obtains;
(4) aluminium foil of the plate surface bonding finish coat 1 obtained in step (3).
Embodiment 4
A kind of light fibre composite board, plate construction are finish coat 1, enhancement layer 2, core material 3;Core material 3 changes for organosilicon
Property polyvinyl alcohol adhesive bonding rice straw fiber molding and obtain, organosilicon-modified polyvinyl adhesive weight be fiber weight
4 times of amount;Organosilicon-modified polyvinyl adhesive for vinyltrimethoxysilane is compounded with polyvinyl alcohol water solution and obtains,
The weight percent of polyvinyl alcohol is 2% in adhesive, and the weight percent of vinyltrimethoxysilane is 2%, the weight of water
Measuring percentage is 96%;Gauze is bonded to 3 surface of core material for epoxyn and formed by enhancement layer 2;Finish coat 1 is hot rolling
Cloth.
A kind of production method of light fibre composite board is as follows:
(1) adhesive and fiber are uniformly mixed first, then carry out predrying, remove most of moisture content;
(2) then by the fiber of step (1) be put into it is hot-forming in mold obtain core material 3, hot pressing temperature is 220 DEG C;(3)
Gauze is bonded in the 3 surface epoxyn of core material that step (2) obtains;
(4) the hot rolling cloth of the plate surface bonding finish coat 1 obtained in step (3).
Embodiment 5
A kind of light fibre composite board, plate construction are finish coat 1, enhancement layer 2, core material 3;Core material 3 changes for organosilicon
Property polyvinyl alcohol adhesive bonding rice straw fiber molding and obtain, organosilicon-modified polyvinyl adhesive weight be fiber weight
9 times of amount;Organosilicon-modified polyvinyl adhesive for vinyltriethoxysilane is compounded with polyvinyl alcohol water solution and obtains,
The weight percent of polyvinyl alcohol is 1% in adhesive, and the weight percent of vinyltriethoxysilane is 1%, the weight of water
Measuring percentage is 98%;Gauze is bonded to 3 surface of core material for epoxyn and formed by enhancement layer 2;Finish coat 1 is needle thorn
Cloth.
A kind of production method of light fibre composite board is as follows:
(1) adhesive and fiber are uniformly mixed first, then carry out predrying, remove most of moisture content;
(2) then by the fiber of step (1) be put into it is hot-forming in mold obtain core material 3, hot pressing temperature is 240 DEG C;(3)
Gauze is bonded in the 3 surface epoxyn of core material that step (2) obtains;
(4) eedle-punched non-wovens of the plate surface bonding finish coat 1 obtained in step (3).
Embodiment 6
A kind of light fibre composite board, plate construction are finish coat 1, enhancement layer 2, core material 3;Core material 3 changes for organosilicon
Property polyvinyl alcohol adhesive bonding waste textile fiber molding and obtain, organosilicon-modified polyvinyl adhesive weight be fiber
0.1 times of weight;Organosilicon-modified polyvinyl adhesive is silicone acrylic emulsion is compounded with polyvinyl alcohol water solution and obtains, adhesive
The weight percent of middle polyvinyl alcohol is 15%, and the weight percent of silicone acrylic emulsion is 25%, and the weight percent of water is 60%;
Non-woven fabrics is bonded to 3 surface of core material for epoxyn and formed by enhancement layer 2;Finish coat 1 is wood grain melamine-impregnated
Paper.
A kind of production method of light fibre composite board is as follows:
(1) adhesive and fiber are uniformly mixed first, then carry out predrying, remove most of moisture content;
(2) then by the fiber of step (1) be put into it is hot-forming in mold obtain core material 3, hot pressing temperature is 180 DEG C;(3)
Non-woven fabrics is bonded in the 3 surface epoxyn of core material that step (2) obtains;
(4) the wood grain melamine impregnated paper of the plate surface bonding finish coat 1 obtained in step (3).
Embodiment 7
A kind of light fibre composite board, plate construction are finish coat 1, enhancement layer 2, core material 3;Core material 3 changes for organosilicon
Property polyvinyl alcohol adhesive bonding corn stalk fiber molding and obtain, organosilicon-modified polyvinyl adhesive weight be fiber weight
15 times of amount;Organosilicon-modified polyvinyl adhesive is N- (2- aminoethyl) -3- aminopropyl trimethoxysilane and polyethylene
Alcohol solution is compounded and is obtained, and the weight percent of polyvinyl alcohol is 0.2%, N- (2- aminoethyl) -3- aminopropyl three in adhesive
The weight percent of methoxy silane is 0.2%, and the weight percent of water is 99.6%;Enhancement layer 2 is epoxyn
Non-woven fabrics is bonded to 3 surface of core material to form;Finish coat 1 is wood grain melamine impregnated paper.
A kind of production method of light fibre composite board is as follows:
(1) adhesive and fiber are uniformly mixed first, then carry out predrying, remove most of moisture content;
(2) then by the fiber of step (1) be put into it is hot-forming in mold obtain core material 3, hot pressing temperature is 120 DEG C;(3)
Non-woven fabrics is bonded in the 3 surface epoxyn of core material that step (2) obtains;
(4) the wood grain melamine impregnated paper of the plate surface bonding finish coat 1 obtained in step (3).
Plate made from embodiment 1-7 is tested for the property, and test method is referring to GB/T 17657-2013 wood-based plate and decorations
Dough figurine makes foliation method for testing performance, and the performance test parameter of each embodiment plate is as shown in the table:
Plate property test parameter made from 1 embodiment 1-7 of table
The foregoing is merely preference embodiments of the invention, are not intended to limit the scope of the present invention..Appoint
How within the spirit and principles in the present invention made any modifications, equivalent replacements, and improvements etc., should be included in of the invention
Within claims.
Claims (8)
1. a kind of light fibre composite board, which is characterized in that the plate includes the finish coat set gradually from outside to inside, increases
Strong layer and core material, form interlayer structure;The core material is organosilicon-modified polyvinyl adhesive bond agriculture waste fibres
Or waste textile fiber is pressed and molded and obtains, organosilicon-modified polyvinyl adhesive weight is the 0.1- of the fibre weight
15 times;
The organosilicon-modified polyvinyl adhesive is organosilicon modifier is compounded with polyvinyl alcohol water solution and obtains, adhesive
The weight percent of middle polyvinyl alcohol is 0.1-15%, and the weight percent of organosilicon modifier is 0.1-25%, remaining is water
Polishing is to 100%.
2. a kind of light fibre composite board as described in claim 1, which is characterized in that the organosilicon-modified polyvinyl
Adhesive weight is 1-10 times of the fibre weight.
3. a kind of light fibre composite board as described in claim 1, which is characterized in that polyvinyl alcohol in the adhesive
Weight percent is 1-15%, and the weight percent of organosilicon modifier is 1-15%, remaining is water polishing to 100%.
4. a kind of light fibre composite board as described in claim 1-3 is one of any, which is characterized in that the organosilicon changes
Property agent be 3- aminopropyl triethoxysilane, 3- (2,3- epoxypropoxy) trimethoxy silane, 3- methacryloxy
Propyl trimethoxy silicane, N- (2- aminoethyl) -3- aminopropyl trimethoxysilane, vinyltrimethoxysilane, vinyl
One of triethoxysilane, methoxyl group silicone oil or silicone acrylic emulsion are a variety of.
5. a kind of light fibre composite board as described in claim 1-3 is one of any, which is characterized in that the agriculture waste
Fibres are one of corn stalk fiber, rice straw fiber, wheat straw fiber or sugarcane fibre or a variety of.
6. a kind of light fibre composite board as described in claim 1-3 is one of any, which is characterized in that the enhancement layer is
Gauze or non-woven fabrics are bonded to the core surfaces and formed by epoxyn.
7. a kind of light fibre composite board as described in claim 1-3 is one of any, which is characterized in that the finish coat is
Melamine impregnated paper, Recombinant Wood, aluminium foil, hot rolling cloth or eedle-punched non-wovens.
8. a kind of production method of light fibre composite board described in claim 1, which is characterized in that the method is as follows:
(1) the organosilicon-modified polyvinyl adhesive is prepared first, then agriculture waste fibres or waste textile are fine
Organosilicon-modified polyvinyl adhesive described in peacekeeping is uniformly mixed, and then carries out predrying, removes most of moisture content;
(2) then the fiber that step (1) prepares is put into and hot-forming in mold obtains the core material, hot pressing temperature 120
DEG C~240 DEG C;
(3) the core surfaces epoxyn bonding gauze or non-woven fabrics obtained in step (2), is made the increasing
Strong layer;
(4) finish coat is bonded in the plate surface that step (3) obtains.
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CN110053318A (en) * | 2019-03-27 | 2019-07-26 | 江苏苏美达伊顿纪德品牌管理有限公司 | A kind of cloth base composite plate and preparation method thereof |
CN110181614A (en) * | 2019-05-22 | 2019-08-30 | 广东驰景家居实业有限公司 | A kind of preparation method of heat-insulated muting plate |
CN110406196A (en) * | 2019-07-12 | 2019-11-05 | 浙江圣安化工股份有限公司 | A kind of biological material manufactured goods and preparation method thereof |
GB2607352B (en) * | 2021-06-04 | 2024-04-03 | Avena Environmental Ltd | Process for manufacturing a solid product |
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