Automatic magnet assembling mechanism of magnetic force piece building block toy and assembling process thereof
Technical Field
The invention relates to the technical field of building block toy production, in particular to an automatic magnet assembling mechanism of a magnetic sheet building block toy and an assembling process thereof.
background
The magnetic force piece building block can easily construct various planar 2D graphs and quickly change various 3D three-dimensional shapes through the attraction of the magnets. Can help players to recognize various colors and geometric shapes, recognize spatial structures and train thinking training and manipulative ability.
the magnetic force piece building block comprises a bottom shell 11, a shell cover 12 and a magnet 13, the magnet 13 is required to be installed in a magnet groove of the bottom shell 11 firstly in the assembling process, then the shell cover 12 is installed on the bottom shell 11, the bottom shell 11 and the shell cover 12 are screwed tightly through screws, but the magnetic force piece building block has more components, the difficulty is high during the assembly, a full-automatic production line of the magnetic sheet building block toy does not exist at present, the magnetic sheet building block needs workers to cooperate with machinery to carry out semi-automatic assembly in the assembly process, so the production efficiency is reduced, but also the labor cost is higher, the production cost of the magnetic sheet building blocks is increased, and in the whole assembly process, the assembly of the magnet 13 is the core of research and development, and is also a difficult point, how to ensure the yield and improve the production efficiency, therefore, there is a need to develop an automatic magnet assembling mechanism for magnetic force piece building block toy and an assembling process thereof.
Disclosure of Invention
it is an object of the present invention to provide an automatic magnet assembling mechanism for a magnetic sheet building block toy, which solves the above-mentioned problems of the prior art.
The invention also aims to provide an assembly process of the automatic magnet assembly mechanism of the magnetic force piece building block toy.
The technical scheme of the invention is as follows:
The automatic magnet assembling mechanism of the magnetic force piece building block toy comprises a bottom shell feeding mechanism, a first rotating mechanism, a second rotating mechanism, a magnet assembling mechanism and a pressing mechanism, wherein the first rotating mechanism and the second rotating mechanism are adjacently arranged, the bottom shell feeding mechanism, the magnet assembling mechanism and the pressing mechanism are all arranged beside the first rotating mechanism, a discharging mechanism is arranged beside the second rotating mechanism, a conveying mechanism is arranged between the first rotating mechanism and the second rotating mechanism, the first rotating mechanism comprises a first rotating motor and a first rotating disk, the first rotating disk is arranged at the output end of the first rotating motor, a plurality of first jigs which are circumferentially distributed are arranged on the first rotating disk, the second rotating mechanism comprises a second rotating motor and a second rotating disk, and the second rotating disk is arranged at the output end of the second rotating motor, the second rotating disk is provided with a plurality of second jigs distributed in a circumferential manner, the middle part of each second jig is provided with a blanking hole, the magnet assembling mechanism comprises four magnet assembling components which are arranged beside the first rotating disk at equal angles, each magnet assembling component comprises a mounting rack, a slide rail, a slide block, a pushing cylinder, a positioning plate, an assembling cylinder and an assembling plate, the slide rail is horizontally arranged on the mounting rack, the slide block is in sliding fit with the slide rail, one end of the pushing cylinder is fixedly connected with the slide block, the slide block is provided with a conveying plate, a magnet box vertically arranged is arranged above the conveying plate, the conveying plate is made of plastic materials, the positioning cylinder is vertically arranged at the front end of the mounting rack, the cross section of the positioning plate is L-shaped, and the positioning plate is fixedly connected with the output end of the positioning cylinder, the assembly air cylinder is vertically arranged at the upper end of the positioning plate, the output end of the assembly air cylinder is vertically arranged downwards, the assembly plate is fixedly connected with the output end of the assembly air cylinder, the lower end of the assembly plate is provided with an assembly block, and the conveying plate and the positioning plate are respectively provided with a conveying hole and a positioning hole.
in a preferred embodiment of the present invention, the bottom shell feeding mechanism includes a feeding table, a first conveying belt and a bottom shell frame, the first conveying belt is located at an end of the feeding table, the bottom shell frame is vertically installed on the feeding table, a pushing plate and a pushing cylinder are installed on the feeding table, the pushing plate is fixedly connected with an output end of the pushing cylinder, an output end of the pushing cylinder faces the first conveying belt, a first limiting frame is installed on the first conveying belt, a first sliding frame is installed at an end of the first conveying belt, a first moving cylinder is installed at one end of the first sliding frame, a first sliding block in sliding fit with the first sliding frame is installed on the first sliding frame, an output end of the first moving cylinder is fixedly connected with the first sliding block, a first lifting cylinder is installed on the first sliding block, a first mounting plate is installed at a lower end of the first lifting cylinder, and a chuck is installed at a lower end.
in a preferred embodiment of the present invention, the pressing mechanism includes two pressing assemblies, both of the two pressing assemblies are disposed beside the first rotating mechanism, each of the pressing assemblies includes a pressing cylinder and a pressing plate, the pressing cylinder is located above the first jig movement path, an output end of the pressing cylinder is disposed vertically downward, and the pressing plate is fixedly connected to an output end of the pressing cylinder.
In a preferred embodiment of the present invention, the conveying mechanism includes a second conveying belt and two second moving assemblies, the second conveying belt is horizontally disposed, a second limiting frame is disposed on the second conveying belt, and the two second moving assemblies are respectively mounted at two ends of the second conveying belt.
In a preferred embodiment of the present invention, the blanking mechanism includes two blanking assemblies, both of which are mounted on the second rotating disk, the blanking assembly includes a blanking cylinder and a blanking slide, the blanking cylinder is vertically disposed below the second jig moving track, and the blanking slide is obliquely disposed beside the second rotating disk.
The assembly process of the automatic magnet assembly mechanism of the magnetic force piece building block toy comprises the following steps of:
firstly, stacking the bottom shells on a bottom shell frame, driving a material pushing plate to move through the work of a material pushing cylinder, pushing the bottom shell to a first conveying belt through the material pushing plate from a feeding table, conveying the bottom shells to the tail end through the first conveying belt, clamping the bottom shells through a clamping head, and moving the bottom shells to a first jig under the work of a first moving cylinder;
The second step, a first rotating disk is driven to rotate through the work of a first rotating motor, so that the first jig and a bottom shell on the first jig are driven to rotate, when the bottom shell sequentially passes through four magnet assembling components, a magnet at the lowest position in a magnet box falls into a conveying hole in a conveying plate, a sliding block is pushed to move along a sliding rail through a pushing cylinder, meanwhile, a positioning cylinder drives a positioning plate to move downwards, the conveying plate drives the magnet to move to the upper side of the positioning plate, after the conveying hole is aligned with the positioning hole, the assembling plate moves downwards through the work of an assembling cylinder, the magnet is pressed into a magnet groove in the bottom shell by an assembling block, and the four magnet assembling components are respectively used for installing magnets on;
And thirdly, pushing the pressing plate to move downwards through the work of the pressing cylinder, and pressing the magnet on the bottom shell into the magnet groove on the bottom shell by the lower end of the pressing plate to realize the automatic assembly of the magnet.
Further comprising the steps of:
Fourthly, pressing the bottom shell and the shell cover which are assembled with the magnet to enable the bottom shell and the shell cover to be clamped, softening the edges of the bottom shell and the shell cover through a heating plate to enable the joint of the bottom shell and the shell cover to be tightly connected, moving the assembled bottom shell and the assembled shell cover on the first jig to a second conveying belt through a second moving assembly which is close to the first rotating mechanism on the second conveying belt, conveying the assembled bottom shell and the assembled shell cover to the tail end through the second conveying belt, moving the bottom shell and the assembled shell cover to a second jig through another second moving assembly, driving a second rotating disc to rotate through the work of a second rotating motor, and then sending the second rotating disc to a screw screwing station to lock the bottom shell;
And fifthly, when the product is moved to the upper part of the blanking assembly, the product is jacked up from the second jig through the blanking air cylinder, and the product slides down from the blanking slideway, so that the blanking process of the product is completed.
Compared with the prior art, the automatic magnet assembling mechanism of the magnetic force piece building block toy has the following beneficial effects: automatic feeding of the bottom shell, automatic assembly and compression of the magnets can be achieved, magnetism does not need to be matched with mechanical work manually, the labor amount is reduced, the assembly speed of the magnetic force piece building blocks is increased, the production cost is reduced, and automatic production of a plurality of production lines can be completed by one operator; the process is simple and reliable, the processes are smoothly connected, the stability and the reliability are high, the assembly efficiency is improved by 10 times compared with manual work, the product yield reaches over 99.99 percent, 80 percent of manual work is saved, and the method has great economic value.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial perspective view of the first embodiment of the present invention;
FIG. 3 is a schematic perspective view of a feeding mechanism of a bottom case according to the present invention;
FIG. 4 is a partial perspective view of the second embodiment of the present invention;
FIG. 5 is a third schematic view of a partial perspective structure of the present invention;
FIG. 6 is a perspective view of a cover assembly mechanism according to the present invention;
FIG. 7 is a fourth schematic view of a partial perspective structure of the present invention;
FIG. 8 is a schematic diagram of a partial perspective structure according to the present invention;
FIG. 9 is a schematic view of a disassembled structure of the assembled product of the present invention;
Description of reference numerals: a bottom shell feeding mechanism 1, a feeding platform 1a, a first conveying belt 1b, a bottom shell frame 1c, a material pushing plate 1d, a material pushing cylinder 1e, a first limiting frame 1f, a first sliding frame 1g, a first moving cylinder 1h, a first slide block 1i, a first lifting cylinder 1j, a first mounting plate 1k, a chuck 1m, a first rotating mechanism 2, a first rotating motor 2a, a first rotating disk 2b, a first jig 2c, a second rotating mechanism 3, a second rotating motor 3a, a second rotating disk 3b, a second jig 3c, a material discharging hole 3d, a magnet assembling mechanism 4, a mounting frame 4a, a sliding rail 4b, a sliding block 4c, a pushing cylinder 4d, a positioning cylinder 4e, a positioning plate 4f, an assembling cylinder 4g, a conveying plate 4i, a magnet box 4j, an assembling block 4k, a conveying hole 4m, a positioning block 4n, a pressing mechanism 5, a pressing cylinder 5a, the device comprises a pressing plate 5b, a shell cover assembling mechanism 6, an assembling table 6a, a shell cover frame 6b, a first moving assembly 6c, a second moving cylinder 6c1, a second sliding frame 6c2, a second sliding block 6c3, a connecting plate 6c4, a second lifting cylinder 6c5, a second lifting block 6c6, a second sucking disc 6c7, a pushing plate 6d, a pushing cylinder 6e, a screwing mechanism 7, a vibrating feeding disc 7a, a screw rod sliding table 7b, a driving cylinder 7c, a material channel 7d, a mounting frame 7e, an electric screwdriver 7f, a blanking mechanism 8, a blanking cylinder 8a, a blanking slide rail 8b, a conveying mechanism 9, a second conveying belt 9a, a second moving assembly 9b, a second limiting frame 9c, a pressing mechanism 10, a lifting device 10a, a pressing block 10b, a bottom shell 11, a shell cover 12 and a magnet 13.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 9, and the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
as shown in fig. 1-9, the automatic magnet assembling mechanism for magnetic force piece building block toy comprises a bottom case feeding mechanism 1, a first rotating mechanism 2, a second rotating mechanism 3, a magnet assembling mechanism 4, a pressing mechanism 5, a case cover assembling mechanism 6 and a screwing mechanism 7, wherein the first rotating mechanism 2 and the second rotating mechanism 3 are adjacently arranged, the bottom case feeding mechanism 1, the magnet assembling mechanism, the pressing mechanism 5 and the case cover assembling mechanism 6 are all arranged at the side of the first rotating mechanism 2, the screwing mechanism 7 is arranged at the side of the second rotating mechanism 3, a blanking mechanism 8 is arranged at the side of the second rotating mechanism 3, a conveying mechanism 9 is arranged between the first rotating mechanism 2 and the second rotating mechanism 3, a pressing mechanism 10 is arranged between the conveying mechanism 9 and the case cover assembling mechanism 6, the first rotating mechanism 2 comprises a first rotating motor 2a and a first rotating disk 2b, the first rotating disc 2b is installed at the output end of the first rotating motor 2a, a plurality of first jigs 2c distributed circumferentially are arranged on the first rotating disc 2b, the second rotating mechanism 3 comprises a second rotating motor 3a and a second rotating disc 3b, the second rotating disc 3b is installed at the output end of the second rotating motor 3a, a plurality of second jigs 3c distributed circumferentially are arranged on the second rotating disc 3b, and a blanking hole 3d is formed in the middle of each second jig 3 c; the bottom shell 11 is moved to the first rotating mechanism 2 through the bottom shell feeding mechanism 1, the first rotating disk 2b is driven to rotate through the work of the first rotating motor 2a, the first rotating disk 2b drives the first jig 2c and the bottom shell 11 on the jig to rotate, the magnet 13 is installed on the bottom shell 11 through the magnet assembling mechanism 4, then the magnet 13 is pressed with the bottom shell 11 through the pressing mechanism 5, the shell cover 12 is installed on the bottom shell 11 through the shell cover assembling mechanism 6, the pressing mechanism 5 heats the connecting part of the bottom shell 11 and the shell cover 12 to enable the bottom shell and the shell cover to be in soft connection, then the semi-finished product is moved to the second jig 3c through the conveying mechanism 9, the second rotating motor 3a drives the second rotating disk 3b to rotate, the second rotating disk 3b drives the second jig 3c and the semi-finished product on the second jig 3c to rotate, the shell cover 11 and the shell cover 12 are assembled together through the installation of the screw, and then the blanking work is finished through the blanking mechanism 8.
The bottom shell feeding mechanism 1 comprises a feeding platform 1a, a first conveying belt 1b and a bottom shell frame 1c, the first conveying belt 1b is positioned at the tail end of the feeding platform 1a, the bottom shell frame 1c is vertically arranged on the feeding platform 1a, a material pushing plate 1d and a material pushing cylinder 1e are arranged on the feeding platform 1a, the material pushing plate 1d is fixedly connected with the output end of the material pushing cylinder 1e, the output end of the material pushing cylinder 1e faces the first conveying belt 1b, a first limiting frame 1f is arranged on the first conveying belt 1b, a first sliding frame 1g is arranged at the tail end of the first conveying belt 1b, a first moving cylinder 1h is arranged at one end of the first sliding frame 1g, a first sliding block 1i in sliding fit with the first sliding frame 1g, the output end of the first moving cylinder 1h is fixedly connected with the first sliding block 1i, a first lifting cylinder 1j is arranged on the first sliding block 1i, a first mounting plate 1k is arranged at the lower end of the first lifting cylinder 1j, and a chuck 1m is arranged at the lower end of the first mounting plate 1 k; the bottom shells 11 are sequentially stacked on the bottom shell frame 1c, the material pushing cylinder 1e works to enable the material pushing plate 1d to push the bottom shell 11 to the first conveying belt 1b from the material loading platform 1a, when the bottom shell 11 moves to the tail end of the conveying belt, the bottom shell 11 is clamped through the clamping head 1m, then the first lifting cylinder 1j drives the bottom shell 11 to ascend, and the first moving cylinder 1h works to push the first sliding block 1i to move, so that the bottom shell 11 is moved to the first jig 2 c.
the magnet assembling mechanism 4 comprises four magnet assembling components, the four magnet assembling components are arranged beside the first rotating disk 2b at equal angles, each magnet assembling component comprises an installing frame 4a, a sliding rail 4b, a sliding block 4c, a pushing cylinder 4d, a positioning cylinder 4e, a positioning plate 4f, an assembling cylinder 4g and an assembling plate, the sliding rail 4b is horizontally arranged on the installing frame 4a, the sliding block 4c is in sliding fit with the sliding rail 4b, one end of the pushing cylinder 4d is fixedly connected with the sliding block 4c, a conveying plate 4i is arranged on the sliding block 4c, a vertically arranged magnet box 4j is arranged above the conveying plate 4i, the conveying plate 4i is made of a plastic material, the positioning cylinder 4e is vertically arranged at the front end of the installing frame 4a, the cross section of the positioning plate 4f is L-shaped, and the positioning plate 4f is fixedly connected with the output end of the positioning cylinder 4e, the assembling cylinder 4g is vertically arranged at the upper end of the positioning plate 4f, the output end of the assembling cylinder 4g is vertically arranged downwards, the assembling plate is fixedly connected with the output end of the assembling cylinder 4g, the lower end of the assembling plate is provided with an assembling block 4k, and the conveying plate 4i and the positioning plate 4f are respectively provided with a conveying hole 4m and a positioning hole; the lower end of a positioning block 4n is attached to the upper end of a first jig 2c through the work of a positioning cylinder 4e, then a pushing cylinder 4d pushes a sliding block 4c to move forwards, the sliding block 4c drives a conveying plate 4i to move, the conveying plate 4i is made of plastics, the attraction between a magnet 13 and the conveying plate 4i is avoided, when a conveying hole 4m is overlapped with a positioning hole, an assembling cylinder 4g works to push an assembling plate to move downwards, an assembling block 4k below the assembling plate pushes the magnet 13 into a magnet groove on a bottom shell 11 from the conveying hole 4m, the conveying hole 4m and the positioning hole in four magnet assembling components respectively correspond to the magnet grooves on the four sides of the bottom shell 11, the magnets 13 are assembled in the magnet grooves on the four sides of the bottom shell 11 through the sequential work of the four magnet assembling components, the magnets 13 on the four sides of the bottom shell are adopted to work without adopting one magnet assembling component to simultaneously install the magnets 13 on the four, the magnet 13 is prevented from being difficult to correspond to the installation position due to the fact that the number of the magnets 13 installed at one time is too large, and each magnet 13 is convenient to install accurately.
the pressing mechanism 5 comprises two pressing components, the two pressing components are arranged beside the first rotating mechanism 2, each pressing component comprises a pressing cylinder 5a and a pressing plate 5b, the pressing cylinder 5a is positioned above the moving path of the first jig 2c, the output end of the pressing cylinder 5a is vertically arranged downwards, and the pressing plate 5b is fixedly connected with the output end of the pressing cylinder 5 a; the pressing cylinder 5a works to drive the pressing plate 5b to move in the vertical direction, so that the magnet 13 is pressed into a magnet groove on the bottom shell 11; avoiding magnet 13 not pressing completely into bottom shell 11 after installation, making the upper end of magnet 13 protrude from bottom shell 11, thereby resulting in that case cover 12 can't be installed, two compress tightly the subassembly and can further ensure that magnet 13 is pressed into bottom shell 11.
the conveying mechanism 9 comprises a second conveying belt 9a and two second moving assemblies 9b, the second conveying belt 9a is horizontally arranged, a second limiting frame 9c is arranged on the second conveying belt 9a, and the two second moving assemblies 9b are respectively arranged at two ends of the second conveying belt 9 a; the finished product on the first jig 2c is moved to the second conveyor belt 9a by one second moving assembly 9b, the semi-finished product is conveyed to the side of the second rotating mechanism 3 by the second conveyor belt 9a, the finished product is moved to the second jig 3c from the second conveyor belt 9a by the other second moving assembly 9b, and the semi-finished product is limited on the second conveyor belt 9a by the second limiting frame 9 c.
The blanking mechanism 8 comprises two blanking assemblies which are both arranged on the second rotating disc 3b, each blanking assembly comprises a blanking cylinder 8a and a blanking slideway 8b, the blanking cylinders 8a are vertically arranged below the moving track of the second jig 3c, and the blanking slideways 8b are obliquely arranged at the side of the second rotating disc 3 b; on the product removed to the unloading subassembly, through unloading cylinder 8a work, unloading cylinder 8 a's output stretches out from unloading hole 3d on the second tool 3c, with the product jack-up on the second tool 3c, the unloading is accomplished along unloading slide 8b lapse to the product, two unloading subassembly works can prevent that first unloading subassembly work back product from falling back again on the second tool 3c, and unloading subassembly simple structure, the operation and the maintenance of being convenient for.
Example 2
The assembly process of the automatic magnet assembly mechanism of the magnetic force piece building block toy comprises the following steps of:
firstly, stacking the bottom shell 11 on a bottom shell frame 1c, driving a material pushing plate 1d to move through the work of a material pushing cylinder 1e, pushing the bottom shell 11 from a feeding table 1a to a first conveying belt 1b through the material pushing plate 1d, conveying the bottom shell 11 to the tail end through the first conveying belt 1b, clamping the bottom shell 11 through a chuck 1m, and moving the bottom shell 11 to a first jig 2c under the work of a first moving cylinder 1 h;
Secondly, the first rotating disk 2b is driven to rotate through the work of the first rotating motor 2a, so that the first jig 2c and a bottom shell 11 on the first jig 2c are driven to rotate, when the bottom shell 11 sequentially passes through four magnet assembling components, a magnet 13 at the lowest part in a magnet box 4j falls into a conveying hole 4m on a conveying plate 4i, the sliding block 4c is driven to move along a sliding rail 4b through a pushing cylinder 4d, meanwhile, a positioning cylinder 4e drives a positioning plate 4f to move downwards, the conveying plate 4i drives the magnet 13 to move to the position above the positioning plate 4f, after the conveying hole 4m is aligned with the positioning hole, the assembling plate moves downwards through the work of an assembling cylinder 4g, the magnet 13 is pressed into a magnet groove on the bottom shell 11 through an assembling block 4k, and the four magnet assembling components are respectively used for installing the magnets 13 on the four sides of;
Thirdly, pushing a pressing plate 5b to move downwards through the work of a pressing cylinder 5a, and pressing a magnet 13 on the bottom shell 11 into a magnet groove on the bottom shell 11 by the lower end of the pressing plate 5 b;
Fourthly, pressing the bottom shell 11 and the shell cover 12 which are assembled with the magnet to enable the bottom shell 11 and the shell cover 12 to be clamped, softening the edges of the bottom shell 11 and the shell cover 12 through a heating plate to enable the joint of the bottom shell and the shell cover 12 to be tightly connected, moving the bottom shell 11 and the shell cover 12 which are assembled on the first jig 2c to the second conveying belt 9a through a second moving assembly 9b which is close to the first rotating mechanism 2 on the second conveying belt 9a, conveying the bottom shell and the shell cover 12 to the tail end through the second conveying belt 9a, moving the bottom shell 11 and the shell cover 12 to the second jig 3c through the other second moving assembly 9b, driving the second rotating disc 3b to rotate through the work of the second rotating motor 3a, and then sending the bottom shell 11 and the shell cover 12 to a;
And fifthly, when the product is moved to the upper part of the blanking assembly, the product is jacked up from the second jig 3c through the blanking cylinder 8a and slides down from the blanking slideway 8b, so that the blanking process of the product is completed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.