CN109037783A - Full-automatic battery battery formation clamp machine - Google Patents
Full-automatic battery battery formation clamp machine Download PDFInfo
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- CN109037783A CN109037783A CN201810743605.8A CN201810743605A CN109037783A CN 109037783 A CN109037783 A CN 109037783A CN 201810743605 A CN201810743605 A CN 201810743605A CN 109037783 A CN109037783 A CN 109037783A
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- battery
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- pcb board
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- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims description 49
- 230000005540 biological transmission Effects 0.000 claims description 37
- 230000003028 elevating effect Effects 0.000 claims description 33
- 239000003638 chemical reducing agent Substances 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000000741 silica gel Substances 0.000 claims description 8
- 229910002027 silica gel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 230000003447 ipsilateral effect Effects 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 9
- 238000006243 chemical reaction Methods 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/446—Initial charging measures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Primary Cells (AREA)
Abstract
Full-automatic battery battery formation clamp machine includes: rack, automatic fixture mechanism, is mounted on the rack, and is contacted while for clamping battery and pressurizeing to it with the tab of battery；Cell support adjustment mechanism, is mounted on the rack, and is located at immediately below battery, for being remodeled according to the type of battery and being supported automatically to battery；Temperature control device is mounted on the rack, for heating to being installed in battery on automatic clamping device；Battery formation cabinet, is mounted on the rack, and is engaged with battery pole ear, for carrying out charge and discharge to battery；And controller, it is mounted on the rack, and be electrically connected with automatic fixture mechanism, cell support adjustment mechanism and temperature control device.The beneficial effects of the present invention are: heating, chemical conversion is integrated into inside a fixture and carries out pressurization, the transfer process between process is reduced, and combining original two processes is a procedure, improves production efficiency.
Description
Technical field
The present invention relates to a kind of full-automatic battery battery formation clamp machines.
Background technique
On original fixture formation device, every primary cell, which is remodeled, requires a large amount of accessory, and artificial progress
The operation remodeled.Every primary cell is different, and thread-changing operates the waste for leading to waste of time and production, and needs many remodel
Accessory causes the waste of material cost.Generalization may be implemented using this equipment, pass through the Setting pattern of parametrization, Ke Yishi
Existing intelligentized operation, directly reads the model specification of battery from system, carries out the reading and setting of corresponding parameter automatically, and one
Sequence of maneuvers is handled without manual intervention.
Summary of the invention
To solve the above-mentioned problems, the invention proposes a kind of full-automatic battery battery formation clamp machines, using full-automatic battery
Unmanned equipment management work may be implemented in battery formation clamp machine, realizes full-automatic equipment production system, is lithium battery
Intellectualized production system does a solid foundation.There is great breakthrough on lithium battery automated production equipment.It is promoted
The efficiency of battery production, reduces the artificial export of labor, solves the production of automated production equipment lithium battery diversity
The bottleneck of specification.
Full-automatic battery battery formation clamp machine of the present invention characterized by comprising
Rack；
Automatic fixture mechanism, is mounted on the rack, while for clamping battery and pressurizeing to it the and pole of battery
Ear contact；
Cell support adjustment mechanism, is mounted on the rack, and is located at immediately below battery, for automatic according to the type of battery
It remodels and battery is supported；
Temperature control device is mounted on the rack, for heating to being installed in battery on automatic clamping device；
Battery formation cabinet, is mounted on the rack, and is engaged with battery pole ear, for carrying out charge and discharge to battery；
And controller, it is mounted on the rack, and controlled with automatic fixture mechanism, cell support adjustment mechanism and temperature
Mechanism electrical connection, for controlling automatic fixture mechanism, cell support adjustment mechanism, temperature control device work to adapt to inhomogeneity
The battery of type.
The automatic fixture mechanism includes the pressurized control component for pressurizeing to battery, the size ruler according to battery
The very little pcb board remodeled that can be adjusted automatically automatically adjusts component and the pressing plate for separating and clamping battery, described to add
Pressure control assembly is packed on the workbench on rack upper layer, and pressurized control component is equipped with the space for accommodating pressing plate, and
And the promote-side of pressurized control component and an outermost block pressur plate connect, so that pressing plate is axially flat along pressurized control component
It moves；Pcb board automatic adjustment component is mounted on pressurized control component one end, and the vertical lift end of pcb board automatic adjustment component
It is connected with pressing plate, so that pressing plate can vertically be gone up and down in the case where pcb board automatically adjusts Component driver.
The pressurized control component includes for the supporting steel plate component affixed with rack, for providing the electricity of driving force
Machine, the gear reducer, gear driving member to slow down to the driving force of motor will be converted to the mobile screw rod spiral shell of horizontal direction
Female component, the pressing plate driven for the spring assembly of buffering and to motor generate the pressure sensor that pressure is measured, branch
Support steel plate component includes two pieces of support plates being arranged in parallel, more horizontal brace rods and screw rod pushing plate, and support plate
Bottom be packed in the workbench on rack upper layer, it is another wherein be fixedly mounted with motor, speed reducer and gear driving member on the outside of a support plate
Pressure sensor is fixedly mounted on the inside of block support plate；More horizontal brace rods and more set horizontal lead screw nut groups are connected between two support plates
Part；Screw rod pushing plate and the ball nut of horizontal lead screw nut assembly are affixed, make it by feed screw nut's drives edge horizontal lead screw axis
To translation；The output shaft of the motor and the input shaft axis connection of speed reducer, the output shaft of the speed reducer pass through gear drive
Part and the ball nut of feed screw nut's assembly are affixed, and ball nut and screw rod pushing plate are affixed；Screw rod pushing plate with it is one of
Spring assembly and pressure sensing are successively added between pressing plate and the support plate for accommodating pressing plate in region between support plate
Device, the pressure being subject to for detecting pressing plate.
The pcb board automatic adjustment component includes for providing the first driving motor of rotary power, can convert rotation
At the Vertical Dynamic transmission component of vertical lift and the pcb board lifting assembly for being contacted with battery pole ear, first driving
Motor is packed on one piece of support plate outer end face far from motor, and the output shaft of first driving motor is passed by Vertical Dynamic
Dynamic component is connected with ipsilateral pcb board lifting assembly, wherein two sets of pcb board lifting assemblies one for being arranged on battery two sides are a pair of
It answers, is corresponded to so that pcb board lifting assembly is vertically moved up or down under the driving of the first driving motor with corresponding battery.
The Vertical Dynamic transmission component includes two sets, is arranged on battery pole ear two sides, including synchronizing wheel, synchronous belt, two
The first elevating screw of root, screw rod sliding block, transmission gear and connecting rod, the output shaft of the first driving motor is equipped with synchronizing wheel, synchronous
Wheel is connect by synchronous belt with vertically arranged elevating screw belt；Be spirally connected screw rod sliding block on first elevating screw, so that screw rod
Sliding block is slided up and down in the first driving motor driving vertically arranged first elevating screw of lower edge；First elevating screw bottom end is fixedly mounted with
Transmission gear, transmission gear are engaged with the transmission gear of the first elevating screw bottom end of the other end, realize two first lifting silks
Bar synchronous rotary realizes the pcb board lifting assembly lifting being connected thereto jointly；Connecting rod is mounted between two support plates, and
Its end and respective support bar are rotatablely connected；The pcb board lifting assembly is two sets, and a pair of with Vertical Dynamic transmission component one
It answers, is located at battery pole ear two sides, including adjustment bar, pcb board component and the first guidance set, the adjustment bar wherein one end
It is affixed to the screw rod sliding block of ipsilateral corresponding Vertical Dynamic transmission component, the other end pass through with after the vertical groove in side support plate with
Another screw rod sliding block is affixed, so that adjustment bar is vertically gone up and down under the screw rod sliding block collective effect of both ends；The adjustment bar
Upper be fixedly mounted with respectively can be equipped with towards the side of pressing plate for battery with one-to-one first guidance set of pressing plate, the first guidance set
The groove of sliding；Every piece of first guidance set corresponding equipped one can pcb board component corresponding with battery.
Temperature control device includes heating plate, buffered silica gel, temperature sensor and temperature controller, and the heating plate is attached to pressing plate
Surface, buffered silica gel are mounted on pressing plate two sides, for protecting to battery；The temperature sensor is inlaid in below pressing plate,
For acquiring platen temperature, the signal input part of the temperature controller is electrically connected with the signal output end of the temperature sensor, is used
In the heated condition of control heating plate.
The cell support adjustment mechanism is led including the second driving motor, the second transmission component, the second elevating screw, second
It is nibbled to component and jacking blade assembly, the output end of the second driving motor by the second transmission component and the second guidance set
It closes, the second guidance set covers outside corresponding second elevating screw, and is spirally connected therewith, wherein the second elevating screw is in the second guiding group
It is axially moved up and down under part turning effort along itself；The affixed several sets for holding in the palm in battery bottom in the top of second elevating screw
Jack blade assembly；The jacking blade assembly includes blade, shaft, rolling bearing, magnet, main supporting plate and the axis of rolling
It holds, the blade is mounted in shaft, and between two pressing plates, shaft two sides are supported by rolling bearing, blade bottom
Portion is equipped with blade magnet, installed on main supporting plate another for the iron acting main magnet of blade magnetic on blade, and leaf
Piece magnet is identical as the main magnet magnetic pole on main supporting plate, for controlling blade rotation to be adapted to the battery of different-thickness.
The Battery formation cabinet include formation circuit control panel, connecting wire, for control battery serve as electricity charge and discharge
Driving plate, power supply and outer framework, the formation circuit control panel are mounted on the pcb board component of PCB lifting assembly towards battery pole
The side of ear, the formation circuit control panel are equipped with the auxiliary section that can be engaged with battery pole ear contact pin, formation circuit control
The signal input part of making sheet is electrically connected by connecting wire with channel interface；The charge and discharge driving plate and the power supply are mounted on
In outer framework, and the feeder ear of power supply is electrically connected by connecting wire with the sending end of the charge and discharge driving plate, described to fill
The charge and discharge control port of electric discharge driving plate is electrically connected by connecting wire with the channel interface for being inlaid in outer framework surface.
Fine-tuning formation circuit control is added between the formation circuit control panel and the pcb board component of PCB lifting assembly
The control panel linkage adjustment mechanism of Board position.
The controller includes pressurization pressure maintaining unit, pcb board automatic control unit, temperature control unit, charge and discharge control
Unit and data processing unit, the pressurization pressure maintaining unit input terminal, pcb board automatic control unit input terminal respectively with it is man-machine
The signal output end of interactive interface is electrically connected, the letter of the signal output end of the charge-discharge control unit and the charge and discharge driving plate
The electrical connection of number input terminal；The signal input part of charge-discharge control unit and the corresponding signal input terminal of data processing unit are electrically connected,
The signal output end of the data processing unit respectively with the signal input part of motor, the first driving motor, the second driving motor
Signal input part be electrically connected；The signal input part signal output end with the pressure sensor respectively of the pressurization pressure maintaining unit
Signal is bi-directionally connected.
The invention has the benefit that
1., pressurization, heating, chemical conversion is integrated into inside fixture and carries out by the scheme of automation, reduction process it
Between transfer process, and combine original two processes be a procedure, improve production efficiency.
2. machine can be made to be applicable in multiple battery by the adjustable printed circuit board structure of the Double-linkage of motor control
Production reduces the expense that client replaces fixture because of replacement battery, by the management of parametrization, can intelligently read battery letter
It ceases and automatically selects setting.
It 3. being designed using integrated form, for the process requirements of cell production companies, can arbitrarily be set up, be realized automatic
Assembly line.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is main view of the invention.
Fig. 3 is left view of the invention.
Fig. 4 is one of press fixture schematic diagram of the present invention.
Fig. 5 is the two of press fixture schematic diagram of the present invention.
Fig. 6 is cell support adjustment mechanism position view of the invention.
Fig. 7 is cell support adjustment mechanism schematic diagram of the present invention.
Fig. 8 is cell support adjustment mechanism front view of the present invention.
Fig. 9 is cell support adjustment mechanism side view of the present invention.
Figure 10 is the charge and discharge formation device schematic diagram in the present invention.
Figure 11 is the charge and discharge formation device side view in the present invention.
Figure 12 is the charge and discharge formation device main view in the present invention.
Figure 13 is pressing plate and jacking mated condition schematic diagram in the present invention.
Figure 14 is pressing plate and jacking mated condition main view in the present invention.
Figure 15 is that the PCB in the present invention adjusts component diagram.
Figure 16 is the jacking blade assembly schematic diagram in the present invention.
Figure 17 is the jacking blade assembly main view in the present invention.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawing
Referring to attached drawing:
The full-automatic battery battery formation clamp machine of the present invention of embodiment 1, comprising:
Rack 1；
Automatic fixture mechanism 2, is mounted on the rack, while for clamping battery and pressurizeing to it the and pole of battery
Ear contact；
Cell support adjustment mechanism 3, is mounted on the rack, and is located at immediately below battery, for according to the type of battery from
Move type and battery is supported；
Temperature control device 4, is mounted on the rack, for heating to being installed in battery on automatic clamping device；
Battery formation cabinet 5, is mounted on the rack, and is engaged with battery pole ear, for carrying out charge and discharge to battery；
And controller, it is mounted on the rack, and controlled with automatic fixture mechanism, cell support adjustment mechanism and temperature
Mechanism electrical connection, for controlling automatic fixture mechanism, cell support adjustment mechanism, temperature control device work to adapt to inhomogeneity
The battery of type.
The automatic fixture mechanism 2 includes pressurized control component 21 for pressurizeing to battery, according to the big of battery
Small size can be adjusted the pcb board automatic adjustment component remodeled and the pressing plate 23 for separating and clamping battery automatically,
The pressurized control component 21 is packed on the workbench on 1 upper layer of rack, and pressurized control component 21 is equipped with for accommodating pressure
The space of plate 23, and the promote-side of pressurized control component 21 and an outermost block pressur plate 23 connect, so that pressing plate 23
Along pressurized control component axial translation；Pcb board automatic adjustment component 22 is mounted on 21 one end of pressurized control component, and pcb board
The vertical lift end of automatic adjustment component 21 is connected with pressing plate 23, so that pressing plate 23 is in the case where pcb board automatic adjustment component 22 drives
It can vertically go up and down.
The pressurized control component 21 includes for the supporting steel plate component 211 affixed with rack, for providing driving force
Motor 212, slow down to the driving force of motor speed reducer 213, gear driving member 214, rotation is converted into level side
It generates pressure to mobile feed screw nut's assembly 215, the pressing plate driven for the spring assembly 216 of buffering and to motor and carries out
The pressure sensor 217 of metering, supporting steel plate component 211 include two pieces of support plates 2111 being arranged in parallel, more levels
Connecting rod 2112 and screw rod pushing plate 2113, and the bottom of support plate 2111 is packed in the workbench on 1 upper layer of rack, wherein one
It is fixedly mounted with motor 212, speed reducer 213 and gear driving member 214 on the outside of support plate, is fixedly mounted with pressure sensor on the inside of another piece of support plate
217；More horizontal brace rods 2112 and more set horizontal lead screw nut assemblies 215 are connected between two support plates 2111；Screw rod pushes
Plate 2113 and the ball nut of horizontal lead screw nut assembly 215 are affixed, make it by 2151 axis of feed screw nut's drives edge horizontal lead screw
To translation；The output shaft of the motor 212 and the input shaft axis connection of speed reducer 213, the output shaft of the speed reducer 213 pass through
Gear driving member 214 and the ball nut of feed screw nut's assembly 215 are affixed, and ball nut and screw rod pushing plate 2113 are affixed；Silk
Region between bar pushing plate 2113 and one of support plate for accommodating pressing plate 23, and pressing plate 23 and the support plate 2111 it
Between successively add spring assembly 216 and pressure sensor 217, the pressure being subject to for detecting pressing plate.
The pcb board automatic adjustment component 22 includes for providing the first driving motor 221 of rotary power, can will rotate
It is converted into the Vertical Dynamic transmission component 222 of vertical lift and the pcb board lifting assembly 223 for contacting with battery pole ear, institute
It states the first driving motor 221 to be packed on one piece of support plate outer end face far from motor, the output of first driving motor 221
Axis is connected by Vertical Dynamic transmission component 222 with ipsilateral pcb board lifting assembly 223, wherein two sets are arranged on battery two sides
Pcb board lifting assembly correspond so that pcb board lifting assembly is vertically moved up or down under the driving of the first driving motor with correspondence
Battery it is corresponding.
The Vertical Dynamic transmission component 222 includes two sets, is arranged on battery pole ear two sides, including synchronizing wheel 2221, together
Step 2222, two first elevating screws of band, 2223, two pieces of screw rod sliding blocks 22231, transmission gear 2224 and connecting rod 2225, first
The output shaft of driving motor 221 is equipped with synchronizing wheel 2221, and synchronizing wheel 2221 passes through synchronous belt 2222 and vertically arranged first liter
The connection of 2223 belt of screw rod is dropped；Be spirally connected screw rod sliding block 22231 on first elevating screw 2223, so that screw rod sliding block 22231 is
One driving motor 221 driving vertically arranged first elevating screw 2223 of lower edge slides up and down；First elevating screw, 2223 bottom end
It is fixedly mounted with transmission gear 2224, transmission gear 2224 and the transmission gear 2224 of 2223 bottom end of the first elevating screw of the other end are nibbled
It closes, realizes two first elevating screw, 2223 synchronous rotaries, realize that the pcb board lifting assembly 223 being connected thereto is gone up and down jointly；Even
Extension bar 2225 is mounted between two support plates, and its end and respective support bar are rotatablely connected；The pcb board lifting assembly
223 be two sets, and is corresponded with Vertical Dynamic transmission component 222, and battery pole ear two sides, including adjustment bar are located at
2231, pcb board component 2232 (also known as formation circuit plate) and the first guidance set 2233, the adjustment bar 2231 wherein one end with
The screw rod sliding block 22231 of ipsilateral corresponding Vertical Dynamic transmission component 222 is affixed, and the other end is passed through with the vertical ditch in side support plate
It is affixed with another screw rod sliding block after slot so that adjustment bar 2231 under 22231 collective effect of both ends screw rod sliding block vertically
Lifting；Being fixedly mounted with respectively on the adjustment bar 2231 can be with one-to-one first guidance set 2233 of pressing plate 23, the first guiding group
Part 2233 is equipped with the groove slided for battery towards the side of pressing plate 23；Every piece of first guidance set 2233 corresponding equipped one can be with
The pcb board component 223 of battery pole ear contact；The pcb board component is mounted on side of the PCB lifting assembly towards battery pole ear,
The pcb board component is equipped with the auxiliary section that can be engaged with battery pole ear contact pin, and the signal input part of pcb board component passes through
Connecting wire can be electrically connected with the channel interface 54 of Battery formation cabinet 5, be realized electrically operated to the charge and discharge of battery.
Temperature control device 4 includes heating plate 41, buffered silica gel 42, temperature sensor 43 and temperature controller 44, the heating
Plate 41 is attached to 23 surface of pressing plate, and buffered silica gel 42 is mounted on 23 two sides of pressing plate, for protecting to battery 7；The temperature passes
Sensor 43 is inlaid in 23 lower section of pressing plate, and for acquiring platen temperature, the signal input part of the temperature controller 44 and the temperature are passed
The signal output end of sensor 43 is electrically connected, for controlling the heated condition of heating plate.
The cell support adjustment mechanism 3 includes the second driving motor 31, the second transmission component 32, the second elevating screw
33, the second guidance set 34 and jacking blade assembly 35, the output end of the second driving motor 31 pass through the second transmission component 32
It being engaged with the second guidance set 34, the second 32 sets of guidance set is spirally connected therewith outside corresponding second elevating screw 33, wherein the
Two elevating screws 33 axially move up and down under 32 turning effort of the second guidance set along itself；The top of second elevating screw 33
Affixed several sets jacking blade assembly 35 for holding in the palm in 7 bottom of battery；The jacking blade assembly 35 include blade 351,
Shaft 352, rolling bearing 353, blade magnet 354, main magnet, main supporting plate and rolling bearing 356, the blade 351 are pacified
In shaft 352, and between two pressing plates 23,352 two sides of shaft are supported by rolling bearing 353,351 bottom of blade
Equipped with blade magnet 354, installed on main supporting plate another for the iron acting main magnet of blade magnetic on blade, and leaf
Piece magnet is identical as the main magnet magnetic pole on main supporting plate, for controlling blade rotation to be adapted to the battery of different-thickness.
The Battery formation cabinet 5 serves as the charge and discharge driving plate 53 of electricity, power supply including connecting wire 55, for controlling battery
52 and outer framework 51, the charge and discharge driving plate and the power supply are mounted in outer framework, and the feeder ear of power supply passes through company
It connects conducting wire to be electrically connected with the sending end of the charge and discharge driving plate, the charge and discharge control port of the charge and discharge driving plate passes through company
It connects conducting wire and is electrically connected with the channel interface for being inlaid in outer framework surface.
The controller includes pressurization pressure maintaining unit, pcb board automatic control unit, temperature control unit, charge and discharge control
Unit and data processing unit, the pressurization pressure maintaining unit input terminal, pcb board automatic control unit input terminal respectively with it is man-machine
The signal output end of interactive interface is electrically connected, the letter of the signal output end of the charge-discharge control unit and the charge and discharge driving plate
The electrical connection of number input terminal；The signal input part of charge-discharge control unit and the corresponding signal input terminal of data processing unit are electrically connected,
The signal output end of the data processing unit respectively with the signal input part of motor, the first driving motor, the second driving motor
Signal input part be electrically connected；The signal input part signal output end with the pressure sensor respectively of the pressurization pressure maintaining unit
Signal is bi-directionally connected, the signal output end of data processor and extraneous memory signals two-way communication.
Embodiment 2 is as shown in Fig. 1 to Figure 17, this full-automatic battery battery formation clamp machine of the present invention, including rack 1, automatically
Clamp mechanism 2, cell support adjustment mechanism 3, temperature control device 4 and Battery formation cabinet 5.The automatic fixture mechanism 2, battery
Support adjustment mechanisms 3, temperature control cabinet 4, Battery formation cabinet system 5 are all mounted in rack 1.Automatic fixture mechanism 2 is pair
A set of mechanism that battery 7 pressurizes, cell support adjustment mechanism 3 are that mating automatic fixture mechanism 2 is supported battery 7
A set of movement mechanism can once place more batteries 7, and can be remodeled automatically according to the width dimensions of battery 7
A set of mechanism.Battery can be put on cell support adjustment mechanism 3 in production process, and clamp mechanism 2 is clamped battery 7
Afterwards, 7 tab of battery is contacted and is compressed with pcb board automatic adjustment component 22, and the temperature control device 4 and Battery formation cabinet 5 exist
Battery 7 heats battery 7 after pressurizeing and starts to carry out it charge and discharge chemical conversion operation to be passed through after the completion of the chemical conversion of battery 7
Control system opens automatic fixture mechanism 2 and uploads data to required server.
As shown in Fig. 4 to Fig. 5, automatic fixture mechanism 2 includes pressurized control component 21, and pcb board automatically adjusts component 22.
Pressurized control component 21 is the component that pressure control is pressurizeed and carried out to battery, and it is basis that pcb board, which automatically adjusts component 22,
The size dimension of battery can be adjusted the component remodeled automatically.Pressurized control component 21 includes supporting steel plate component 211, electricity
Machine 212, speed reducer 213, gear driving member 214, feed screw nut's assembly 215, pressing plate 23, spring assembly 216, pressure sensor
217, the pressurized control component 22 is by by the motor 212, speed reducer 213, gear driving member 214, feed screw nut
Component 215, screw rod pushing plate 2151, spring assembly 216, pressure sensor 217 are mounted on supporting steel plate component 211 and form
's.22 control model of pressurized control component electric must be rotated by motor 212, and the speed reducer 213 is driven to carry out
Rotation, the 213 connection gear driving member 214 of speed reducer, gear assembly 214 connect the feed screw nut's assembly 215 and turn together
Dynamic, screw rod pushing plate 2151 is mounted in feed screw nut's assembly 215, and and then nut 2152 carries out translation compression, passes through groups of springs
Part 216 is buffered, and carries out detecting pressure size by pressure sensor 217, when pressure reaches setting value, motor
212 power-off, pressure are kept.
With reference to shown in Fig. 4, Fig. 5, Figure 17, the pcb board automatic adjustment component 22 includes driving motor 221, transmission component
222, pcb board lifting assembly 223 is constituted.The transmission component 222 includes synchronizing wheel 2221, synchronous belt 2222, elevating screw
2223, transmission gear 2224, connecting rod 2225 forms, and the pcb board lifting assembly 223 includes adjustment bar 2231, pcb board component
2232, guidance set 2233.Synchronizing wheel 2221 is driven to rotate by driving motor 221, synchronous belt 2222 is driven to elevating screw
2223 are rotated, and about 22231 screw rod sliding block is moved, and the transmission gear 2224 of 2223 lower part of screw rod installation drives symmetrically
Elevating screw 2223 rotates synchronously, and adjustment bar 2231 is mounted between two elevating screws 2223, moves up and down, pcb board
Component 2232 is mounted on adjustment bar 2231, is moved up and down together, is reached the mesh for the automatic adjusting position that battery 7 is remodeled
's.
With reference to shown in Fig. 1, Fig. 4, Figure 13, temperature control device 4 is by heating plate 41, buffered silica gel 42, temperature sensor
43, temperature controller 44 forms.The heating plate 41 is to be attached to 23 surface of pressing plate, and buffered silica gel is mounted in 23 two sides of pressing plate, to electricity
The effect that pond 7 is protected.The temperature sensor 43 is mounted in 23 lower section of pressing plate, and the work of temperature acquisition is carried out to pressing plate 23
With the temperature controller 44 is that the temperature acquired by temperature sensor 43 carries out the module of heating control to heating plate 41.
With reference to shown in Fig. 7, Fig. 8, Fig. 9, cell support adjustment mechanism 3 includes driving motor 31, transmission component 32, lifting
Screw rod 33, guidance set 34, jacking blade assembly 35 form.The driving motor 31 connects transmission component 32, drives lifting silk
Bar 33 moves up and down according to the fixed-direction of guidance set 34, drives jacking blade 35 to move up and down, battery 7 is placed on leaf
On piece 351, according to the size of 7 size of battery, it may be implemented automatically to adjust.Blade 351 is arranged between two pressure plates 23,
Play the role of support to battery 7, the height dimension of battery 7 is adapted to according to the position dimension above and below the adjustment of blade 351.
With reference to shown in Figure 17, blade assembly 35, including blade 351, shaft 352, rolling bearing 353, blade magnet are jacked
354, main supporting plate 355, rolling bearing 356.The blade 351 is mounted in shaft 352, and there is rotation axis at 352 both ends of shaft
It holds 353 to be supported, 351 bottom of blade is equipped with a blade magnet 354, another main magnet is installed on main supporting plate, benefit
With the principle of blade magnet 354 and the main magnet strength that identical charges repel each other, the flexible rotating of blade 351 may be implemented.Blade 351
Rotation is carried out corresponding to guarantee the adaptation of 7 thickness direction of battery.
With reference to Fig. 1, Fig. 2, shown in Figure 10~12, Battery formation cabinet-type air conditioner structure 5 includes metal plate frame 51, power supply 52, charge and discharge
Driving plate 53 and channel interface 54, metal plate frame 51 are to place the power supply 52 and the charge and discharge driving plate 53 and the channel
Interface 54, power supply 52 be for charge and discharge driving plate 53 power device, formation circuit plate 53 be by channel interface 54 with it is described
55 line connecting PCB board component 2232 of connecting wire carries out the device of chemical conversion effect to battery 7.
Content described in this specification embodiment is only enumerating to the way of realization of inventive concept, protection of the invention
Range should not be construed as being limited to the specific forms stated in the embodiments, and protection scope of the present invention also includes art technology
Personnel conceive according to the present invention it is conceivable that equivalent technologies mean.
Claims (9)
1. full-automatic battery battery formation clamp machine characterized by comprising
Rack；
Automatic fixture mechanism, is mounted on the rack, and connects while for clamping battery and pressurizeing to it with the tab of battery
Touching；
Cell support adjustment mechanism, is mounted on the rack, and is located at immediately below battery, for being remodeled automatically according to the type of battery
And battery is supported；
Temperature control device is mounted on the rack, for heating to being installed in battery on automatic clamping device；
Battery formation cabinet, is mounted on the rack, and is engaged with battery pole ear, for carrying out charge and discharge to battery；
And controller, be mounted on the rack, and with automatic fixture mechanism, cell support adjustment mechanism and temperature control device
Electrical connection, for control automatic fixture mechanism, cell support adjustment mechanism, temperature control device work it is different types of to adapt to
Battery.
2. full-automatic battery battery formation clamp machine as described in claim 1, it is characterised in that: the automatic fixture mechanism includes using
It can be adjusted the pcb board remodeled automatically in the pressurized control component to pressurize to battery, according to the size dimension of battery
Automatic adjustment component and the pressing plate for separating and clamping battery, the pressurized control component are packed in the work on rack upper layer
On platform, and pressurized control component is equipped with the space for accommodating pressing plate, and the promote-side of pressurized control component and outermost
A block pressur plate connect so that pressing plate is along pressurized control component axial translation；Pcb board automatic adjustment component is mounted on pressurization
Control assembly one end, and the vertical lift end of pcb board automatic adjustment component is connected with pressing plate, so that pressing plate is automatic in pcb board
Adjusting can vertically go up and down under Component driver.
3. full-automatic battery battery formation clamp machine as described in claim 1, it is characterised in that: the pressurized control component includes using
In the supporting steel plate component affixed with rack, the motor for providing driving force, the deceleration slowed down to the driving force of motor
Machine, gear driving member will be converted to the mobile feed screw nut's assembly of horizontal direction, the spring assembly for being used to buffer and to electricity
The pressing plate that machine is driven generates the pressure sensor that pressure is measured, and supporting steel plate component includes two pieces and is arranged in parallel
Support plate, more horizontal brace rods and screw rod pushing plate, and the bottom of support plate is packed in the workbench on rack upper layer, wherein
It is fixedly mounted with motor, speed reducer and gear driving member on the outside of one support plate, is fixedly mounted with pressure sensor on the inside of another piece of support plate；Two supports
More horizontal brace rods and more set horizontal lead screw nut assemblies are connected between plate；Screw rod pushing plate and horizontal lead screw nut assembly
Ball nut is affixed, makes it by feed screw nut's drives edge horizontal lead screw axial translation；The output shaft of the motor and speed reducer
The output shaft of input shaft axis connection, the speed reducer is affixed by the ball nut of gear driving member and feed screw nut's assembly, rolling
Pearl nut and screw rod pushing plate are affixed；It is pressed for accommodating pressing plate in region between screw rod pushing plate and one of support plate
Spring assembly and pressure sensor are successively added between plate and the support plate, the pressure being subject to for detecting pressing plate.
4. full-automatic battery battery formation clamp machine as described in claim 1, it is characterised in that: the pcb board automatically adjusts component
Including for providing rotary power the first driving motor, can will be converted into vertical lift Vertical Dynamic transmission component and
Pcb board lifting assembly for contacting with battery pole ear, first driving motor are packed in one piece of support plate far from motor
On outer end face, the output shaft of first driving motor passes through Vertical Dynamic transmission component and ipsilateral pcb board lifting assembly phase
Even, wherein two sets of pcb board lifting assemblies for being arranged on battery two sides correspond, so that pcb board lifting assembly is in the first driving
It is vertically moved up or down under the driving of motor corresponding with corresponding battery.
5. full-automatic battery battery formation clamp machine as claimed in claim 4, it is characterised in that: the Vertical Dynamic transmission component packet
Two sets are included, battery pole ear two sides, including synchronizing wheel, synchronous belt, two first elevating screws, screw rod sliding blocks, driving cog are arranged on
Wheel and connecting rod, the output shaft of the first driving motor are equipped with synchronizing wheel, and synchronizing wheel passes through synchronous belt and vertically arranged lifting silk
The connection of bar belt；Be spirally connected screw rod sliding block on first elevating screw, so that screw rod sliding block is vertical in the first driving motor driving lower edge
First elevating screw of arrangement slides up and down；First elevating screw bottom end is fixedly mounted with transmission gear, and the of transmission gear and the other end
The transmission gear of one elevating screw bottom end engages, and realizes two first elevating screw synchronous rotaries, what common realization was connected thereto
The lifting of pcb board lifting assembly；Connecting rod is mounted between two support plates, and its end and respective support bar are rotatablely connected；Institute
Stating pcb board lifting assembly is two sets, and is corresponded with Vertical Dynamic transmission component, and battery pole ear two sides are located at, including
Adjust bar, pcb board component and the first guidance set, the adjustment bar wherein one end and ipsilateral corresponding Vertical Dynamic transmission component
Screw rod sliding block is affixed, and the other end is passed through with affixed with another screw rod sliding block after the vertical groove in side support plate, so that adjustment bar
It is vertically gone up and down under the screw rod sliding block collective effect of both ends；Being fixedly mounted with respectively on the adjustment bar can be one-to-one with pressing plate
First guidance set, the first guidance set are equipped with the groove slided for battery towards the side of pressing plate；Every piece of first guidance set
Corresponding equipped one can pcb board component corresponding with battery；The pcb board component is mounted on PCB lifting assembly towards battery pole ear
Side, the pcb board component is equipped with the auxiliary section that can be engaged with battery pole ear contact pin, and the signal of pcb board component is defeated
Entering end can be electrically connected by connecting wire with the channel interface of Battery formation cabinet.
6. full-automatic battery battery formation clamp machine as described in claim 1, it is characterised in that: temperature control device includes heating
Plate, buffered silica gel, temperature sensor and temperature controller, the heating plate are attached to clamp surface, and buffered silica gel is mounted on pressing plate two sides,
For being protected to battery；The temperature sensor is inlaid in below pressing plate, for acquiring platen temperature, the temperature controller
Signal input part is electrically connected with the signal output end of the temperature sensor, for controlling the heated condition of heating plate.
7. full-automatic battery battery formation clamp machine as described in claim 1, it is characterised in that: the cell support adjustment mechanism packet
The second driving motor, the second transmission component, the second elevating screw, the second guidance set and jacking blade assembly are included, second drives
The output end of dynamic motor is engaged by the second transmission component with the second guidance set, and the second guidance set is covered in corresponding second lifting
It outside screw rod, and is spirally connected therewith, wherein the second elevating screw axially moves up and down under the second guidance set turning effort along itself；
The top of second elevating screw is affixed for asking several sets in battery bottom to jack blade assembly；The jacking blade assembly
Including blade, shaft, rolling bearing, magnet, main supporting plate and rolling bearing, the blade is mounted in shaft, and is located at
Between two pressing plates, shaft two sides are supported by rolling bearing, and blade bottom is equipped with blade magnet, are installed on main supporting plate another
One for the iron acting main magnet of blade magnetic on blade, and blade magnet and the main magnet magnetic pole phase on main supporting plate
Together, for controlling blade rotation to be adapted to the battery of different-thickness.
8. full-automatic battery battery formation clamp machine as described in claim 1, it is characterised in that: the Battery formation cabinet includes connection
Conducting wire, charge and discharge driving plate, power supply and the outer framework that electricity is served as controlling battery, the charge and discharge driving plate and the power supply
It is mounted in outer framework, and the feeder ear of power supply is electrically connected by connecting wire with the sending end of the charge and discharge driving plate,
The charge and discharge control port of the charge and discharge driving plate is electrically connected by connecting wire with the channel interface for being inlaid in outer framework surface
It connects.
9. full-automatic battery battery formation clamp machine as described in claim 1, it is characterised in that: the controller includes pressurization pressure maintaining
Unit, pcb board automatic control unit, temperature control unit, charge-discharge control unit and data processing unit, the pressurization are protected
Pressure unit input terminal, pcb board automatic control unit input terminal are electrically connected with the signal output end of human-computer interaction interface respectively, described to fill
The signal output end of control of discharge unit is electrically connected with the signal input part of the charge and discharge driving plate；Charge-discharge control unit
The corresponding signal input terminal of signal input part and data processing unit is electrically connected, the signal output end difference of the data processing unit
It is electrically connected with the signal input part of the signal input part of motor, the first driving motor, the second driving motor；The pressurization pressure maintaining unit
Signal input part be bi-directionally connected respectively with the signal output end signal of the pressure sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810743605.8A CN109037783A (en) | 2018-07-09 | 2018-07-09 | Full-automatic battery battery formation clamp machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810743605.8A CN109037783A (en) | 2018-07-09 | 2018-07-09 | Full-automatic battery battery formation clamp machine |
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| CN109037783A true CN109037783A (en) | 2018-12-18 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810743605.8A Pending CN109037783A (en) | 2018-07-09 | 2018-07-09 | Full-automatic battery battery formation clamp machine |
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| CN (1) | CN109037783A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109037784A (en) * | 2018-07-20 | 2018-12-18 | 深圳市鑫成泰科技有限公司 | A kind of pcb board adjustment device for hot pressing battery formation clamp |
| CN109830622A (en) * | 2018-12-19 | 2019-05-31 | 浙江杭可科技股份有限公司 | Rectangular cell temperature-pressure pallet |
| CN109904529A (en) * | 2019-04-10 | 2019-06-18 | 珠海冠宇电池有限公司 | A kind of lithium ion battery fixture |
| CN110474100A (en) * | 2019-07-22 | 2019-11-19 | 深圳市精实机电科技有限公司 | A kind of quick remodeling structure of formation of Li-ion batteries partial volume equipment |
| CN110492166A (en) * | 2019-08-29 | 2019-11-22 | 广东亿昇达科技有限公司 | A kind of battery core feeding cache mechanism |
| CN112285389A (en) * | 2020-04-30 | 2021-01-29 | 蜂巢能源科技有限公司 | Battery and charging and discharging equipment connecting device |
| CN113458996A (en) * | 2021-06-18 | 2021-10-01 | 浙江杭可科技股份有限公司 | Square battery formation pressurizing positioning device |
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| KR101830350B1 (en) * | 2017-03-14 | 2018-02-20 | 주식회사 테크네트 | Gripping system for lithium battery formation chamber |
| CN107732310A (en) * | 2017-09-28 | 2018-02-23 | 浙江杭可科技股份有限公司 | Polymer Li-ion battery battery formation clamp |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109037784A (en) * | 2018-07-20 | 2018-12-18 | 深圳市鑫成泰科技有限公司 | A kind of pcb board adjustment device for hot pressing battery formation clamp |
| CN109830622A (en) * | 2018-12-19 | 2019-05-31 | 浙江杭可科技股份有限公司 | Rectangular cell temperature-pressure pallet |
| CN109904529A (en) * | 2019-04-10 | 2019-06-18 | 珠海冠宇电池有限公司 | A kind of lithium ion battery fixture |
| CN110474100A (en) * | 2019-07-22 | 2019-11-19 | 深圳市精实机电科技有限公司 | A kind of quick remodeling structure of formation of Li-ion batteries partial volume equipment |
| CN110474100B (en) * | 2019-07-22 | 2024-04-16 | 深圳市精实机电科技有限公司 | Quick change type structure of lithium battery formation composition equipment |
| CN110492166A (en) * | 2019-08-29 | 2019-11-22 | 广东亿昇达科技有限公司 | A kind of battery core feeding cache mechanism |
| CN110492166B (en) * | 2019-08-29 | 2024-04-05 | 广东亿昇达科技有限公司 | Battery cell feeding buffer mechanism |
| CN112285389A (en) * | 2020-04-30 | 2021-01-29 | 蜂巢能源科技有限公司 | Battery and charging and discharging equipment connecting device |
| CN113458996A (en) * | 2021-06-18 | 2021-10-01 | 浙江杭可科技股份有限公司 | Square battery formation pressurizing positioning device |
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