CN109027436A - Intelligent pipeline and preparation method thereof - Google Patents

Intelligent pipeline and preparation method thereof Download PDF

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Publication number
CN109027436A
CN109027436A CN201811068669.9A CN201811068669A CN109027436A CN 109027436 A CN109027436 A CN 109027436A CN 201811068669 A CN201811068669 A CN 201811068669A CN 109027436 A CN109027436 A CN 109027436A
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CN
China
Prior art keywords
pipeline
pipeline body
layer
wall
gauge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811068669.9A
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Chinese (zh)
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CN109027436B (en
Inventor
丁莹莹
何松霖
陈亮
张培
黄洋
陈彬
张厚菊
潘丹丹
樊骅
王建斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Wang Water Science And Technology Co Ltd
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Shanghai Wang Water Science And Technology Co Ltd
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Priority to CN201811068669.9A priority Critical patent/CN109027436B/en
Publication of CN109027436A publication Critical patent/CN109027436A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • F16L9/147Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00Arrangements for supervising or controlling working operations
    • F17D3/01Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00Protection or supervision of installations

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Pipeline Systems (AREA)

Abstract

The present invention proposes a kind of intelligent pipeline and preparation method thereof, intelligent pipeline of the invention is equipped with water level monitoring chip, flow monitoring chip, crack gauge and foil gauge, deformation quantity when in order to use pipeline, the flow velocity of water flow and pipe negative pressure make accurate measurement in pipeline, phenomena such as crack gauge can guarantee that pipeline is not in crack, and water is caused to overflow;Intelligent pipeline includes internal layer, middle layer and outer layer, and guarantee is placed in middle layer test chip and will not damage because of immersion;The strain gauge for being placed in outer layer has done water-proofing treatment also by layer of silica gel;At least three cross sections are chosen on pipeline body;Circumferential direction in each cross section takes 0 °, 30 °, 60 °, 90 °, 120 °, 150 °, 180 ° and 270 ° 8 points respectively, water level monitoring chip, flow monitoring chip, crack gauge and foil gauge are equipped at each, it is more scientific and comprehensive to pipeline progress DATA REASONING.

Description

Intelligent pipeline and preparation method thereof
Technical field
The present invention relates to pipeline production fields more particularly to a kind of intelligent pipeline and preparation method thereof.
Background technique
China's City Buried Pipeline includes 8 classes more than 20 such as water supply, draining, combustion gas, heating power, electric power, communication, broadcasting and TV, industry Kind pipeline and pipe gallery, construction and management are related to multiple functional government departments.Underground piping FAQs includes fire-fighting Caused by accident, leakage accident, heavy rain waterlogging, explosion accident, road surface collapsing, environmental pollution, supply discontinuity, traffic jam etc. Pipe problems, certain influence is all brought to life and social safety, in consideration of it, providing a kind of has self-test function intelligence Pipeline becomes the task of top priority of those skilled in the art to guarantee pipeline operational quality.
Summary of the invention
The present invention proposes a kind of intelligent pipeline, the measurement of each data when in order to make and operate to pipeline, to protect It demonstrate,proves pipeline and uses quality.
In order to achieve the above objectives, the present invention proposes a kind of intelligent pipeline, including pipeline body, water level monitoring chip, flow velocity Monitor chip, crack gauge and foil gauge;Wherein, the pipeline body includes internal layer, middle layer and outer layer;On the pipeline body Choose at least three cross sections;Circumferential direction in each cross section takes 0 °, 30 °, 60 °, 90 °, 120 °, 150 °, 180 ° respectively With 270 ° of 8 points, the middle layer at each point is equipped with pre-buried space;The water level monitoring chip, flow monitoring chip and joint measurement Meter is embedded in the pre-buried space in advance and passes through;It is polished on the pipeline body inner wall by sand paper, it, will by glue after cleaning The foil gauge attaches to the upper of the inner wall of the pipe;After the outer wall of the pipeline body is polished by sand paper, one layer of ring is coated Oxygen resin is attached to the foil gauge on the pipeline outer wall by glue;The foil gauge is carried out by smearing layer of silica gel Discharge water sealing.
Preferably, the pipeline body includes concrete reinforced pipe, Prestressed concrete cylinder pipe, pre-stress steel cylinder coagulation Native push pipe, jacking construction cylinder concrete pipe, Prestressed concrete cylinder pipe, glass reinforced plastic pipe or bamboo fibre pipe.
Preferably, the pipeline body processing temperature is less than or equal to 200 degrees Celsius.
Preferably, the water level monitoring meter chip is ultrasound than liquidometer, radar level gauge or pressure-type liquidometer.
Preferably, the flow monitoring chip is that radar current meter or ultrasound compare Doppler flowmeter.
Preferably, the foil gauge is vibratory strain ga(u)ge, waterproof weld strain piece or foil gage.
Preferably, absolute alcohol of reaching the same goal after the inner and outer wall polishing of the pipeline body carries out removing surface.
The production method that the present invention also proposes a kind of intelligent pipeline, comprising the following steps:
Step 1: making the internal layer of pipeline body, solidifies to pipeline body internal layer;
Step 2: after pipeline body solidification, pipeline body middle layer and internal layer progress is compound;
Step 3: water level monitoring chip, flow monitoring chip and crack gauge are embedded in the pipeline body middle layer in advance;
Step 4;Pipeline body outer layer and middle layer progress is compound;
Step 5: the outer wall of inner wall and pipeline body outer layer to the pipeline body internal layer is polished, cleaning, and Epoxy resin layer is coated on pipeline body outer wall;
Step 6: foil gauge is attached on the pipeline body outer wall and inner wall by glue.
Compared with prior art, the present invention is to be advantageous in that: intelligent pipeline of the invention is equipped with water level monitoring core Piece, flow monitoring chip, crack gauge and foil gauge, deformation quantity when in order to use pipeline, in pipeline the flow velocity of water flow with And phenomena such as pipe negative pressure makes accurate measurement, and crack gauge can guarantee that pipeline is not in crack, water is caused to overflow;Intelligence pipe Road includes internal layer, middle layer and outer layer, and guarantee is placed in middle layer test chip and will not damage because of immersion;It is placed in the strain of outer layer Meter has done water-proofing treatment also by layer of silica gel;At least three cross sections are chosen on pipeline body;Zhou Changfang in each cross section To 0 °, 30 °, 60 °, 90 °, 120 °, 150 °, 180 ° and 270 ° 8 points are taken respectively, be equipped at each water level monitoring chip, Flow monitoring chip, crack gauge and foil gauge, it is more scientific and comprehensive to pipeline progress DATA REASONING.
Detailed description of the invention
Fig. 1 is a kind of overall structure figure of intelligent pipeline in one embodiment of invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be made below into Illustrate to one step.
As shown in Figure 1, the present invention proposes a kind of intelligent pipeline, including pipeline body 1, water level monitoring chip 2, flow monitoring Chip 3, crack gauge 4 and foil gauge 5;Wherein, pipeline body 1 includes internal layer 11, middle layer 12 and outer layer 13;On pipeline body 1 Choose at least three cross sections;Circumferential direction in each cross section takes 0 °, 30 °, 60 °, 90 °, 120 °, 150 °, 180 ° respectively With 270 ° of 8 points, the middle layer 12 at each point is equipped with pre-buried space;Water level monitoring chip 2, flow monitoring chip 3 and joint measurement Meter 4 is embedded in pre-buried space in advance and passes through;It is polished on 1 inner wall of pipeline body by sand paper, after cleaning, by glue by foil gauge 5 attach to the upper of inner wall of the pipe;After the outer wall of pipeline body 1 is polished by sand paper, one layer of epoxy resin is coated, it will by glue Foil gauge 5 attaches on pipeline outer wall;Foil gauge 5 carries out the sealing that discharges water by smearing layer of silica gel.
In the present embodiment, pipeline body 1 includes concrete reinforced pipe, Prestressed concrete cylinder pipe, pre-stress steel cylinder Concrete ceiling coil, jacking construction cylinder concrete pipe, Prestressed concrete cylinder pipe, glass reinforced plastic pipe or bamboo fibre pipe.
In the present embodiment, 1 processing temperature of pipeline body is less than or equal to 200 degrees Celsius, avoids temperature excessively high, makes to chip At damage.
In the present embodiment, water level monitoring meter chip is ultrasound than liquidometer, radar level gauge or pressure-type liquidometer.
In the present embodiment, flow monitoring chip 3 is that radar current meter or ultrasound compare Doppler flowmeter.
In the present embodiment, foil gauge 5 is vibratory strain ga(u)ge, waterproof weld strain piece 5 or foil gage 5.
In the present embodiment, absolute alcohol of reaching the same goal after the inner and outer wall polishing of pipeline body 1 carries out removing surface.
The production method that the present invention also proposes a kind of intelligent pipeline, comprising the following steps:
Step 1: the internal layer 11 of production pipeline body 1 solidifies to 1 internal layer 11 of pipeline body;
Step 2: after pipeline body 1 solidifies, 1 middle layer 12 of pipeline body is carried out with internal layer 11 compound;
Step 3: water level monitoring chip 2, flow monitoring chip 3 and crack gauge 4 are embedded in 1 middle layer 12 of pipeline body in advance;
Step 4;1 outer layer 13 of pipeline body is carried out with middle layer 12 compound;
Step 5: the outer wall of 1 outer layer 13 of inner wall and pipeline body to 1 internal layer 11 of pipeline body is polished, cleaning, and Epoxy resin layer is coated on 1 outer wall of pipeline body;
Step 6: foil gauge 5 is attached on 1 outer wall of pipeline body and inner wall by glue.
In the present embodiment, intelligent pipeline of the invention is equipped with water level monitoring chip 2, flow monitoring chip 3, crack gauge 4 and foil gauge 5, deformation quantity when in order to use pipeline, the flow velocity of water flow and pipe negative pressure are made accurately in pipeline Phenomena such as measurement, crack gauge 4 can guarantee that pipeline is not in crack, water is caused to overflow;Intelligent pipeline includes internal layer 11, middle layer 12 and outer layer 13, guarantee, which is placed in middle layer 12, which tests chip, to damage because of immersion;Be placed in the strain gauge of outer layer 13 also by Layer of silica gel has done water-proofing treatment;At least three cross sections are chosen on pipeline body 1;Circumferential direction in each cross section takes respectively 0 °, 30 °, 60 °, 90 °, 120 °, 150 °, 180 ° and 270 ° 8 points are equipped with water level monitoring chip 2, flow monitoring at each Chip 3, crack gauge 4 and foil gauge 5, it is more scientific and comprehensive to pipeline progress DATA REASONING, when being also convenient for pipeline production, Play the role of detection to whether the production of pipeline closes mark.
The above is only a preferred embodiment of the present invention, does not play the role of any restrictions to the present invention.Belonging to any Those skilled in the art, in the range of not departing from technical solution of the present invention, to the invention discloses technical solution and Technology contents make the variation such as any type of equivalent replacement or modification, belong to the content without departing from technical solution of the present invention, still Within belonging to the scope of protection of the present invention.

Claims (8)

1. a kind of intelligent pipeline, including pipeline body, water level monitoring chip, flow monitoring chip, crack gauge and foil gauge;Its In, the pipeline body includes internal layer, middle layer and outer layer;At least three cross sections are chosen on the pipeline body;Each The circumferential direction in cross section takes 0 °, 30 °, 60 °, 90 °, 120 °, 150 °, 180 ° and 270 ° 8 points, the centre at each point respectively Layer is equipped with pre-buried space;The water level monitoring chip, flow monitoring chip and crack gauge are embedded in advance in the pre-buried space;It is described It is polished on pipeline body inner wall by sand paper, after cleaning, the foil gauge is attached to by the upper of the inner wall of the pipe by glue; After the outer wall of the pipeline body is polished by sand paper, one layer of epoxy resin is coated, is attached to the foil gauge by glue On the pipeline outer wall;The foil gauge carries out the sealing that discharges water by smearing layer of silica gel.
2. intelligent pipeline according to claim 1, which is characterized in that the pipeline body includes concrete reinforced pipe, pre- Stress cylinder concrete pipe, prestress steel cylinder concrete push pipe, jacking construction cylinder concrete pipe, prestress steel cylinder concrete Pipe, glass reinforced plastic pipe or bamboo fibre pipe.
3. intelligent pipeline according to claim 2, which is characterized in that the pipeline body processing temperature is less than or equal to 200 Degree Celsius.
4. intelligent pipeline according to claim 1, which is characterized in that the water level monitoring meter chip is that ultrasound compares liquid level Meter, radar level gauge or pressure-type liquidometer.
5. intelligent pipeline according to claim 1, which is characterized in that the flow monitoring chip be radar current meter or Ultrasound compares Doppler flowmeter.
6. intelligent pipeline according to claim 1, which is characterized in that the foil gauge is vibratory strain ga(u)ge, waterproof welding Foil gauge or foil gage.
7. intelligent pipeline according to claim 1, which is characterized in that after the inner and outer wall polishing of the pipeline body Absolute alcohol of reaching the same goal carries out removing surface.
8. a kind of production method for making the intelligent pipeline as described in claim 1 to 6, which is characterized in that including following Step:
Step 1: making the internal layer of pipeline body, solidifies to pipeline body internal layer;
Step 2: after pipeline body solidification, pipeline body middle layer and internal layer progress is compound;
Step 3: water level monitoring chip, flow monitoring chip and crack gauge are embedded in the pipeline body middle layer in advance;
Step 4;Pipeline body outer layer and middle layer progress is compound;
Step 5: the outer wall of inner wall and pipeline body outer layer to the pipeline body internal layer is polished, cleaning, and in pipeline Epoxy resin layer is coated on body outer wall;
Step 6: foil gauge is attached on the pipeline body outer wall and inner wall by glue.
CN201811068669.9A 2018-09-13 2018-09-13 Intelligent pipeline and manufacturing method thereof Active CN109027436B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201811068669.9A CN109027436B (en) 2018-09-13 2018-09-13 Intelligent pipeline and manufacturing method thereof

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CN109027436B CN109027436B (en) 2021-07-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022128969A1 (en) * 2020-12-17 2022-06-23 Electricite De France Device for measuring mechanical play in a hydraulic system
CN115478597A (en) * 2022-09-16 2022-12-16 云峰管业股份有限公司 Intelligent reinforced concrete glass fiber reinforced plastic composite pipe

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101713638A (en) * 2009-12-22 2010-05-26 浙江大学 Calibration method and device of embedded-type long-distance optical fiber sensor
CN203549155U (en) * 2013-11-04 2014-04-16 中山银河管道有限公司 PCCP in intelligentized management system
CN103743375A (en) * 2013-12-23 2014-04-23 石家庄铁道大学 Rapid testing method for invert strain of existing tunnel
CN204420583U (en) * 2014-08-27 2015-06-24 上海云逸能源***有限公司 Novel pipeline and the fluid delivery pipeline for seabed
CN107218900A (en) * 2017-06-09 2017-09-29 中国水利水电科学研究院 A kind of PCCP strain testing methods based on fiber grating strain detection technology

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101713638A (en) * 2009-12-22 2010-05-26 浙江大学 Calibration method and device of embedded-type long-distance optical fiber sensor
CN203549155U (en) * 2013-11-04 2014-04-16 中山银河管道有限公司 PCCP in intelligentized management system
CN103743375A (en) * 2013-12-23 2014-04-23 石家庄铁道大学 Rapid testing method for invert strain of existing tunnel
CN204420583U (en) * 2014-08-27 2015-06-24 上海云逸能源***有限公司 Novel pipeline and the fluid delivery pipeline for seabed
CN107218900A (en) * 2017-06-09 2017-09-29 中国水利水电科学研究院 A kind of PCCP strain testing methods based on fiber grating strain detection technology

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022128969A1 (en) * 2020-12-17 2022-06-23 Electricite De France Device for measuring mechanical play in a hydraulic system
FR3118165A1 (en) * 2020-12-17 2022-06-24 Electricite De France Device for measuring mechanical play in a hydraulic installation
CN115478597A (en) * 2022-09-16 2022-12-16 云峰管业股份有限公司 Intelligent reinforced concrete glass fiber reinforced plastic composite pipe

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Address after: The new town of Pudong New Area Nanhui lake west two road 201306 Shanghai City No. 888 building C

Applicant after: Shanghai wanlang Water Technology Group Co.,Ltd.

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Inventor after: Fan Xuelian

Inventor after: Ding Yingying

Inventor after: He Songlin

Inventor after: Chen Liang

Inventor after: Zhang Houju

Inventor after: Pan Dandan

Inventor after: Fan Hua

Inventor after: Wang Jianbin

Inventor before: Ding Yingying

Inventor before: Wang Jianbin

Inventor before: He Songlin

Inventor before: Chen Liang

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Denomination of invention: Intelligent pipeline and its production method

Effective date of registration: 20230912

Granted publication date: 20210727

Pledgee: Industrial Bank Co.,Ltd. Shanghai Hongkou sub branch

Pledgor: Shanghai wanlang Water Technology Group Co.,Ltd.

Registration number: Y2023310000542

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