Summary of the invention
The present invention provides a kind of using high pressure and low pressure to solve above-mentioned defect existing in the prior art and deficiency
Two kinds of oil pressure testings, with low pressure oil pump feed when testing lowest starting pressure, high pressure fuel supply pump when testing high voltage dwell pressure, side
Just the switching of high-low pressure test, improves testing efficiency, reduces energy consumption, while using oil absorption filter and return filter to hydraulic
The filtering of oil guarantees that residual hydraulic oil reaches cleannes requirement in tested oil cylinder, and hydraulic oil service life is long, reduces testing cost
Oil cylinder special test platform and its test method.
Technical solution of the present invention: a kind of oil cylinder special test platform, including testboard bay, the liquid being mounted on testboard bay
Pressure system, electric switch, harness are several and oil pipe is several, and the hydraulic system includes the test pump group being connected on oil cylinder to be measured
With the test fuel tank of cooperation test pump group, the test pump group connects the two of oil cylinder to be measured by three-position four-way electromagnetic directional valve
End is equipped with speed governing valve, is also equipped with cooperation on the testboard bay between the three-position four-way electromagnetic directional valve and test pump group
The oil absorption filter and return filter of pump group are tested, the oil absorption filter is located at the oil inlet end and test fuel tank of test pump group
Between, pilot operated compound relief valve is equipped between the return filter and the oil outlet for testing pump group, the return filter is located at
Between pilot operated compound relief valve and test fuel tank, the test pump group includes the high-pressure pump being connected on speed governing valve side by side and low pressure
Pump.
The present invention uses two kinds of oil pressure testings of high pressure and low pressure, with low pressure oil pump feed when testing lowest starting pressure, test
High pressure fuel supply pump when high pressure dwell pressure, the switching for facilitating high-low pressure to test improve testing efficiency, reduce energy consumption, adopt simultaneously
Filtering with oil absorption filter and return filter to hydraulic oil guarantees that the interior residual hydraulic oil of tested oil cylinder reaches cleannes and wants
It asks, hydraulic oil service life is long, reduces testing cost.
Preferably, the low-lift pump is axial plunger pump, and the high-pressure pump is radial plunger pump, on the axial plunger pump
It is connected with the first horizontal-vertical double-purpose motor, the second horizontal-vertical double-purpose motor is connected on the radial plunger pump.
This kind of structure ensures the operation stability and reliability of high-pressure pump and low-lift pump.
Preferably, the pilot operated compound relief valve includes cooperating the first pilot operated compound relief valve of axial plunger pump and cooperation radial
Second pilot operated compound relief valve of plunger pump, the oil absorption filter include cooperating the first oil absorption filter of axial plunger pump and matching
The second oil absorption filter of radial plunger pump is closed, the return filter includes the first return filter for cooperating axial plunger pump
With the second return filter of cooperation radial plunger pump, the three-position four-way electromagnetic directional valve is connect with the first return filter.
This kind of structure ensures the overflow stability and reliability of two plunger pumps, the stability of oil suction filtering and oil return filter
And reliability.
Preferably, the first check valve, the radial plunger pump and speed regulation are equipped between the axial plunger pump and speed governing valve
It is equipped with second one-way valve between valve, it is unidirectional that third is equipped between the three-position four-way electromagnetic directional valve and the rod chamber of oil cylinder to be measured
Valve, is equipped with the 4th check valve between three position four-way electromagnetic valve and the rodless cavity of oil cylinder to be measured, the second one-way valve is tubular type list
To valve.
First check valve and second one-way valve are used to control the flow direction of hydraulic oil, and third check valve and the 4th check valve are set
It has been set to increase flow, has accelerated the oil cylinder piston speed of service.
Preferably, the test fuel tank is equipped with liquid level thermometer and air cleaner;The both ends of the third check valve
On be connected with the first relief valve, be connected with the second relief valve on the both ends of the 4th check valve, first relief valve and to
It surveys and is equipped with first pressure gauge between oil cylinder, second pressure gauge is equipped between second relief valve and oil cylinder to be measured.
Liquid level thermometer is used to measure the oil mass and temperature in test fuel tank, and air cleaner is small in air for removing
Particle, relief valve are used for oil cylinder pressure release oil extraction, the closed state of opening state one of two relief valve one when oil cylinder is tested.
Preferably, the speed governing valve valve plate of installation speed governing valve is equipped with inside the testboard bay, installation 3-position 4-way electromagnetism changes
To the reversal valve valve plate of valve and the overflow valve valve plate of installation the first pilot operated compound relief valve and the second pilot operated compound relief valve.
This kind of structure facilitates the installation of various valves, it is ensured that the operation stability of various valves.
Preferably, oil cylinder erecting bed to be measured is equipped in the middle part of the front side of the testboard bay, the electric switch setting is being surveyed
The forward upper of test stand frame, the forward upper of the testboard bay are additionally provided with operation panel, air control switch and work light.
This kind of structure facilitates the installation of oil cylinder to be measured, while facilitating the operation and observation of operator.
Preferably, the axial plunger pump is mounted on the back side of testboard bay, the radial plunger pump by the first pump bracket
The inside of testboard bay is mounted on by the second pump bracket.
This kind of structure ensures the degree of firmly installing of two pumps.
Preferably, upper protection blend stop, the front side of the oil cylinder erecting bed to be measured are equipped at the top of the front side of the testboard bay
It is equipped with lower protection blend stop equipped with bottom, the testboard bay bottom is equipped with support leg.
This kind of structure ensures the firm supporting degree and protection reliability of testboard bay.
A kind of test method of oil cylinder special test platform, steps are as follows:
Axial plunger oil pump feed, axial plunger pump pressure oil output, by speed governing valve are enabled when testing lowest starting pressure
With the rod chamber or rodless cavity for entering oil cylinder to be measured after three-position four-way electromagnetic directional valve;
Radial plunger oil pump feed, radial plunger pump pressure oil output, by speed governing valve are enabled when testing high voltage dwell pressure
With the rod chamber or rodless cavity for entering oil cylinder to be measured after three-position four-way electromagnetic directional valve;
Pilot operated compound relief valve adjusts test oil pressure, and three-position four-way electromagnetic directional valve adjusts oil cylinder measurement direction, and speed governing valve comes
The movement velocity of oil cylinder to be measured in test process is adjusted, oil absorption filter and return filter filter well cuts.
The present invention uses two kinds of oil pressure testings of high pressure and low pressure, with low pressure oil pump feed when testing lowest starting pressure, test
High pressure fuel supply pump when high pressure dwell pressure, the switching for facilitating high-low pressure to test improve testing efficiency, reduce energy consumption, adopt simultaneously
Filtering with oil absorption filter and return filter to hydraulic oil guarantees that the interior residual hydraulic oil of tested oil cylinder reaches cleannes and wants
It asks, hydraulic oil service life is long, reduces testing cost.
Detailed description of the invention
Fig. 1 is hydraulic schematic diagram of the invention;
Fig. 2 is schematic top plan view of the invention;
Fig. 3 is front schematic view of the invention;
Fig. 4 is schematic side view of the invention;
1. liquid level thermometer in figure, 2. air cleaners, 3. first oil absorption filters, 4. second oil absorption filters, 5.
One return filter, 6. first check valves, 7. axial plunger pumps, 8. first horizontal-vertical double-purpose motors, 9. radial plunger pumps, 10.
One pilot operated compound relief valve, 11. second one-way valves, 12. speed governing valves, 13. three-position four-way electromagnetic directional valves, 14. first relief valves,
15. first pressure gauge, 16. second return filters, 17. third check valves, 18. the 4th check valves, 19. second horizontal-vertical double-purposes electricity
Machine, 20. second pilot operated compound relief valves, 21. second relief valves, 22. second pressure gauges, 23. testboard bays, 24. electric switches,
25. reversal valve valve plate, 26. speed governing valve valve plates, 27. overflow valve valve plates, 28. oil cylinder erecting beds to be measured, 29. air control switchs, 30. behaviour
Make panel, 31. work lights, 32. first pump brackets, 33. second pump brackets protect blend stop on 34., 35. it is lower protect blend stops, 36.
Support leg, 37. test fuel tanks, 38. oil cylinders to be measured.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings, but is not the limit to the scope of the present invention
System.
As shown in Figs 1-4, a kind of oil cylinder special test platform, including testboard bay 23, the liquid being mounted on testboard bay 23
Pressure system, electric switch 24, harness are several and oil pipe is several.Hydraulic system includes the test pump group being connected on oil cylinder 38 to be measured
With the test fuel tank 37 of cooperation test pump group.Test pump group connects the two of oil cylinder 38 to be measured by three-position four-way electromagnetic directional valve 13
End is equipped with speed governing valve 12 between three-position four-way electromagnetic directional valve 13 and test pump group, cooperation is also equipped on testboard bay 23 and is surveyed
The oil absorption filter and return filter of pump testing group, oil absorption filter be located at test pump group oil inlet end and test fuel tank 37 it
Between, pilot operated compound relief valve is equipped between return filter and the oil outlet for testing pump group, return filter is located at pilot-operated type overflow
Between valve and test fuel tank 37, test pump group includes the high-pressure pump and low-lift pump being connected on speed governing valve 12 side by side.Low-lift pump is
Axial plunger pump 7, high-pressure pump are radial plunger pump 9, are connected with the first horizontal-vertical double-purpose motor 8, radial plunger on axial plunger pump 7
The second horizontal-vertical double-purpose motor 19 is connected on pump 9.Pilot operated compound relief valve includes the first pilot-operated type overflow for cooperating axial plunger pump 7
Second pilot operated compound relief valve 20 of valve 10 and cooperation radial plunger pump 9, oil absorption filter include cooperate axial plunger pump 7 first
Second oil absorption filter 4 of oil absorption filter 3 and cooperation radial plunger pump 9, return filter include cooperation axial plunger pump 7
Second return filter 16 of the first return filter 5 and cooperation radial plunger pump 9, three-position four-way electromagnetic directional valve 13 and first
Return filter 5 connects.The first check valve 6, radial plunger pump 9 and speed governing valve are equipped between axial plunger pump 7 and speed governing valve 12
It is equipped with second one-way valve 11 between 12, third list is equipped between three-position four-way electromagnetic directional valve 13 and the rod chamber of oil cylinder to be measured 38
To valve 17, the 4th check valve 18, second one-way valve 11 are equipped between three position four-way electromagnetic valve 13 and the rodless cavity of oil cylinder to be measured 38
For tubular type check valve.It tests fuel tank 37 and is equipped with liquid level thermometer 1 and air cleaner 2;Connect on the both ends of third check valve 17
It is connected to the first relief valve 14, the second relief valve 21, the first relief valve 14 and oil to be measured are connected on the both ends of the 4th check valve 18
It is equipped with first pressure gauge 15 between cylinder 38, second pressure gauge 22 is equipped between the second relief valve 21 and oil cylinder to be measured 38.Testboard
It is equipped with the speed governing valve valve plate 26 of installation speed governing valve 12 inside frame 23, the reversal valve valve plate 25 of three-position four-way electromagnetic directional valve 13 is installed
And the overflow valve valve plate 27 of installation the first pilot operated compound relief valve 10 and the second pilot operated compound relief valve 20.The front side of testboard bay 23
Middle part is equipped with oil cylinder erecting bed 28 to be measured, and electric switch 24 is arranged in the forward upper of testboard bay 23, before testboard bay 23
Upper lateral part is additionally provided with operation panel 30, air control switch 29 and work light 31.Axial plunger pump 7 is installed by the first pump bracket 32
At the back side of testboard bay 23, radial plunger pump 9 is mounted on the inside of testboard bay 23 by the second pump bracket 33.Testboard bay 23
Front side at the top of be equipped with upper protection blend stop 34, the front side of oil cylinder erecting bed 28 to be measured is equipped with bottom and is equipped with lower protection blend stop 35, survey
23 bottom of test stand frame is equipped with support leg 36.
A kind of test method of oil cylinder special test platform, steps are as follows:
Axial plunger oil pump feed, axial plunger pump pressure oil output, by speed governing valve are enabled when testing lowest starting pressure
With the rod chamber or rodless cavity for entering oil cylinder to be measured after three-position four-way electromagnetic directional valve;
Radial plunger oil pump feed, radial plunger pump pressure oil output, by speed governing valve are enabled when testing high voltage dwell pressure
With the rod chamber or rodless cavity for entering oil cylinder to be measured after three-position four-way electromagnetic directional valve;
Pilot operated compound relief valve adjusts test oil pressure, and three-position four-way electromagnetic directional valve adjusts oil cylinder measurement direction, and speed governing valve comes
The movement velocity of oil cylinder to be measured in test process is adjusted, oil absorption filter and return filter filter well cuts.
The present invention uses air cleaner, oil absorption filter and return filter, can guarantee Liquid Residue in oil cylinder to be measured
Pressure oil reaches cleannes requirement, and hydraulic oil service life is long.
The present invention uses two kinds of oil pressure testings of high pressure and low pressure, with low pressure oil pump feed when testing lowest starting pressure, test
High pressure fuel supply pump when high pressure dwell pressure, the switching for facilitating high-low pressure to test improve testing efficiency, reduce energy consumption, adopt simultaneously
Filtering with oil absorption filter and return filter to hydraulic oil guarantees that the interior residual hydraulic oil of tested oil cylinder reaches cleannes and wants
It asks, hydraulic oil service life is long, reduces testing cost.