CN109018957B - Full-automatic food production method - Google Patents

Full-automatic food production method Download PDF

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Publication number
CN109018957B
CN109018957B CN201810939402.6A CN201810939402A CN109018957B CN 109018957 B CN109018957 B CN 109018957B CN 201810939402 A CN201810939402 A CN 201810939402A CN 109018957 B CN109018957 B CN 109018957B
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China
Prior art keywords
lifting
box
conveying
support
tray
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CN201810939402.6A
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Chinese (zh)
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CN109018957A (en
Inventor
彭涛
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Priority to CN201810939402.6A priority Critical patent/CN109018957B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/64Switching conveyors
    • B65G47/641Switching conveyors by a linear displacement of the switching conveyor
    • B65G47/643Switching conveyors by a linear displacement of the switching conveyor in a vertical plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/2045Mechanical means for guiding or retaining the load on the load-carrying surface
    • B65G21/2063Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/06De-stacking from the bottom of the stack
    • B65G59/061De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
    • B65G59/062De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0258Trays, totes or bins

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The application belongs to the technical field of food processing, and particularly relates to a full-automatic food production method without manual participation, which comprises the following steps: a plurality of overlapping empty support boxes that hold in the palm separate one by one from down at least, and a plurality of empty support boxes after the separation carry to food forming machine department in proper order and load the shaping food, and the full support box lifting that has the shaping food carries the transport height, will hold in the palm the box and place the rectification that realizes holding in the palm the box on main conveying line simultaneously fully. The application can meet the conveying purpose of the existing quick-frozen food from processing to conveying to the freezer, and the whole course of the processing and conveying process does not need manual participation, thereby realizing full-automatic production. And when the tray box containing the food is conveyed to the main conveying line from the outlet of the production equipment, the tray box can be prevented from being placed on the main conveying line to deviate.

Description

Full-automatic food production method
Technical Field
The application belongs to the technical field of food processing, and particularly relates to a full-automatic food production method without manual participation.
Background
In the production process of the existing quick-frozen rice dumpling food, the processed and formed food needs to be quickly frozen, and the quick-frozen final finished product is packaged. However, in the existing food production line, because the opening inlet of the freezer is higher and the outlets of the forming devices on the production line are lower, the tray boxes filled with food need to be manually placed on the main conveying line leading to the entrance of the freezer, and each production line needs a plurality of workers to take and place the tray boxes, so that the labor cost is increased, and certain influence is brought to the food sanitation and safety.
The lift function in the food transportation is also provided to current patent, for example patent application number is CN201420789507.5, and application date is 20141215, the utility model patent of the name "one-way chain circulation lift automatic equipment", its technical scheme is: the utility model relates to an one-way chain circulation lift automatic equipment, including frame, lift power unit, lift chain drive mechanism, flexible conveying belt, automatic conveyor belt system. The lifting chain transmission mechanism is arranged on the left inner side and the right inner side in the frame. Four flexible conveyer belts are arranged in the frame. The four flexible conveyer belts are distributed and connected on the ring chain at equal intervals and can move horizontally up and down or vertically up and down to and fro along with the ring chain. The lifting power mechanism is arranged on the right side of the lower part of the frame. The lifting power mechanism drives the lifting chain transmission mechanism to realize horizontal rising or falling motion of the flexible conveying belt through positive and negative rotation of the motor. The automatic conveyor system is located at the front side of the rack and includes an automatic input line and an automatic output line, both arranged inline and offline.
Although the above patent can realize the ascending or descending action of the tray, on the food production line, the conveying directions of the main conveying line and each production device are mutually perpendicular, when the tray containing food is conveyed from the outlet of the production device to the main conveying line, it becomes a difficult problem how to avoid the deviation of the tray on the main conveying line, and the above patent does not have a structure for correcting the deviation.
Disclosure of Invention
In order to overcome the problems in the prior art, a fully automatic food production method which does not need manual intervention and can automatically correct errors is provided.
In order to achieve the technical effects, the technical scheme of the application is as follows:
a full-automatic food production method comprises the following steps:
a plurality of overlapping empty support boxes separate one by one from the lower supreme, and a plurality of empty support boxes after the separation are carried to food forming machine department in proper order and are loaded into shaped food's full support box lifting carry height, will be full support box and place the rectifying that realizes holding in the palm the box simultaneously on main conveying line.
Specifically, a plurality of overlapping empty support boxes are separated one by one from bottom to top under the effect of a lower box mechanism, the separated empty support boxes are sequentially conveyed to a food forming machine to load formed food under the effect of a lifting conveying mechanism, a full support box loaded with the formed food is lifted and conveyed to a conveying height through the lifting conveying mechanism, and the full support box is placed on a main conveying line under the effect of an auxiliary feeding mechanism.
Further, when the support box is transmitted to the tray discharging conveying mechanism below the food forming machine from the lifting conveying mechanism of the lower support machine, the lifting conveying mechanism can lift the height of the support box, and the lifting conveying mechanism resets after the conveying is finished.
Further, when the support box is transmitted to the main conveying line from the lifting conveying mechanism of the upper support machine, the lifting conveying mechanism can lift the height of the support box, and the lifting conveying mechanism resets after the conveying is completed.
The equipment for realizing the method comprises the following steps: the utility model provides a full-automatic food production line which characterized in that: the automatic correction device comprises a lower support machine which separates a plurality of empty support boxes and has a lifting function, a food forming machine which processes food, an upper support machine which lifts and corrects the full support boxes filled with the food, and a main conveying line, wherein the lower support machine, the food forming machine and the upper support machine form a production unit, the lower support machine and the upper support machine are respectively positioned at the head end and the tail end of the food forming machine, and the plurality of production units are sequentially arranged on at least one side edge of the main conveying line. The food forming machine can be food processing equipment such as a dumpling machine, a cooking machine and the like in the prior art.
The lower support machine comprises a box discharging mechanism used for separating a plurality of empty support boxes and a lifting conveying mechanism with a lifting function, wherein the lifting conveying mechanism is arranged below the box discharging mechanism.
The upper supporting machine comprises a lifting conveying mechanism for lifting the supporting box and an auxiliary line feeding mechanism for horizontally pushing and correcting the supporting box.
The food forming machine is characterized in that a tray arranging and conveying mechanism is arranged on the lower portion of the food forming machine, the lifting and conveying mechanism is located at the head end of the tray arranging and conveying mechanism, an upper supporting machine is arranged at the tail end of the tray arranging and conveying mechanism and is adjacent to the main conveying line, and the moving direction of the supporting box on the horizontal plane of the upper supporting machine is perpendicular to the moving direction of the supporting box on the horizontal plane of the main conveying line.
The production line comprises a plurality of production units, wherein the production units are distributed on one side or two sides of the main conveying line.
The box supporting and discharging method specifically comprises the following steps:
a plurality of support boxes are stacked in the hollow part of the fixed frame, the rotary supporting plate is positioned at the bottom of the support box at the lowest part for supporting, and the inserting strips are drawn out of the bottom of the support boxes;
the rotating supporting plate rotates downwards by an angle A, the whole group of the supporting boxes can integrally move downwards due to the influence of downward opening of the rotating supporting plate, and the middle part of the lowest supporting box can protrude downwards due to the larger whole supporting box, so that the distance between the lowest supporting box and the penultimate supporting box is changed into H;
inserting the inserting bar into a space between the lowest tray box and the penultimate tray box to support the penultimate tray box, and then rotating the supporting plate to continuously rotate downwards to a completely opened state so that the lowest tray box falls freely;
the rotating supporting plate rotates upwards to the initial position, the inserting strips are drawn out and return to the initial position, and the work flow of the box unloading of the supporting box is finished.
The person skilled in the art can adjust the appropriate values of the rotation angle a and the spacing H according to the actual size of the magazine. Typically A is between 10 and 60 degrees and H is between 2 and 20 mm.
The rotary supporting plate is driven by the servo motor to rotate.
The cutting is driven by the servo motor to perform linear reciprocating motion.
The device for realizing the method for supporting the box to be taken off is a box supporting and taking-off mechanism, and comprises a square-frame-shaped fixed frame, guide strips are arranged on the inner sides of four corners of the fixed frame, foundation plates are arranged outside two sides of the fixed frame, and a rotary supporting plate for supporting the bottom of the box through rotary motion and an inserting strip for supporting the bottom of the box through linear reciprocating motion are arranged at the bottom of the fixed frame.
The cutting and the rotary supporting plate are respectively provided with two groups, and one group of cutting and one group of rotary supporting plate are positioned on the same side of the fixed frame.
The cutting and the rotary supporting plate are respectively provided with two groups, and each group of cutting and each group of rotary supporting plate are respectively positioned on one side edge of the fixed frame.
The fixed frame comprises two first fixed plates which are longitudinally arranged and two second fixed plates which are transversely arranged, and the first fixed plates and the second fixed plates are mutually connected in an initial position to form a square frame-shaped structure in an enclosing mode.
The first fixed plate is connected with a servo motor mounting plate, a servo motor is arranged on the servo motor mounting plate, and the output part of the servo motor is connected with a rotating shaft of the rotating supporting plate through a synchronous belt.
The second is connected with the foundatin plate admittedly, be provided with the servo motor mount pad on the foundatin plate, install servo motor on the servo motor mount pad, servo motor output portion passes through synchronous belt and drives the lead screw and rotate, the both ends of lead screw are provided with left-handed thread and right-handed thread respectively, left-handed thread with there is a slider hookup seat on the right-handed thread respectively threaded connection, the slider hookup seat is connected with the cutting.
The slider connection seat is connected with a moving rod which is transversely arranged, the moving rod is connected with connecting blocks which are longitudinally arranged, the connecting blocks are connected with the inserting strips which are transversely arranged, and at least two inserting strips are arranged on each connecting block.
And two ends of the screw rod are fixed on the foundation plate through bearing blocks.
The specific structure of the lifting conveying mechanism is as follows:
the lifting conveying mechanism comprises a rack, wherein a fixed conveying part and a lifting conveying part are arranged on the rack, the fixed conveying part is fixedly arranged on the rack, and the lifting conveying part for lifting the height of the supporting box is adjacent to the fixed conveying part.
The fixed conveying part comprises a conveying flat belt, correcting baffles are arranged on two sides of the conveying flat belt, a guiding section is arranged at the tail end of each correcting baffle, and the guiding section is concave towards the conveying flat belt.
The lifting conveying part comprises at least two first lifting support rods and at least two second lifting support rods which are arranged in a cross mode, the cross positions of the two lifting support rods are movably connected with each other, lifting bases are arranged at the upper ends of the two lifting support rods, synchronous belt wheels are arranged at two ends of each lifting base, conveying synchronous belts are sleeved on the synchronous belt wheels, and the synchronous belt wheels are connected with the output end of the motor.
A first guide rod is fixed below the lifting base, a first guide sleeve is sleeved on the first guide rod, and the upper part of the first lifting support rod is connected with the first guide sleeve; the upper part of the second lifting support rod is connected with the lower part of the lifting base, the lower part of the second lifting support rod is connected with a second guide sleeve, the second guide sleeve is movably sleeved on a second guide rod, two ends of the first guide rod are respectively fixedly connected with a first fixing plate and a second fixing plate, the second fixing plate is sleeved on the second guide sleeve and is connected with the lower part of the second lifting support rod, a motor is arranged on the second fixing plate, the output end of the motor is connected with the second fixing plate through a nut pair, and the nut pair is sleeved on a ball screw.
The lifting base is provided with a supporting fork strip which is of a fixed or telescopic structure. The supporting fork strip can provide certain supporting force when the supporting box leaves the synchronous belt, so that the condition that the supporting box inclines and falls down is avoided.
The working principle of the lifting conveying mechanism is as follows:
the fixed conveying part horizontally conveys the support box to the lifting conveying part, and the lifting conveying part lifts the height and transmits the support box to the next station.
Specifically, after the tray box enters the conveying flat belt and is limited by the correcting baffle plate, the tray box enters the guiding section part, the guiding section part limits the position of the tray box so that the tray box does not deviate, after the tray box enters the lifting part, the tray box is firstly conveyed to the synchronous belt, the motor drives the synchronous belt wheel to rotate so as to drive the synchronous belt to transmit, after the tray box is transmitted to the synchronous belt, the lifting part lifts the height of the tray box according to the actual requirement, the motor drives the nut pair and the second fixing plate to move on the ball screw, so that the upper part of the first lifting support rod and the lower part of the second lifting support rod respectively move horizontally along the first guide rod and the second guide rod, the lower part of the first lifting support rod and the upper part of the second lifting support rod are respectively fixedly connected with other structures, and the middle part of the first lifting support rod and the middle part of the second lifting support rod are movably connected, therefore, when the motor drives the structure to move, the lifting base at the upper ends of the first lifting support rod and the second lifting support rod can be lifted and lowered.
The method for assisting the tray in getting on line comprises the following steps:
the supporting box is horizontally pushed to the tail end from the head end of the frame by the pushing device, and the correcting device places the supporting box downwards on the main conveying belt after the supporting box reaches the tail end.
The supporting box is sent to the head end of the frame by the synchronous belt, the supporting plate horizontally moves from the tail end of the frame to the head end of the frame, and the supporting plate is positioned in a gap below the synchronous belt below the supporting box and is not contacted with the supporting box;
the synchronous belt conveys the support box forwards, the supporting plate moves in the same direction as the support box, and when the support box leaves the synchronous belt, the support box falls on the supporting plate below the synchronous belt, and the supporting plate supports the support box;
after the supporting plate and the supporting box reach the tail end of the frame together, the fork plate extends out under the action of the cylinder and is inserted into a gap at the bottom of the supporting box to support one end of the supporting box; the other end of the supporting box can fall on the main conveying belt due to no support;
the fork plates are retracted simultaneously, and the tail end of the tray box falls on the main conveying belt due to lack of supporting force, so that the whole tray box is prevented from deviating when falling on the main conveying belt.
The structure of the method is a box supporting auxiliary line feeding mechanism, and the mechanism comprises a frame, wherein a fixed cross beam is arranged in the middle of the frame, a pushing device used for horizontally pushing the box supporting is installed in the frame, and a deviation correcting device used for limiting and correcting the falling box supporting is installed at the tail end of the frame.
The pushing device comprises a supporting plate which is arranged in the hollow part of the frame and moves along the length direction of the frame, the supporting plate is connected with a nut pair which is sleeved on a ball screw, one end of the ball screw is connected with a servo motor, and the other end of the ball screw is fixedly connected. Particularly, the other end of the ball screw can be fixedly connected with the frame, also can be fixedly connected with the fixed cross beam, and also can be fixedly connected with other structures as long as the two ends of the ball screw are ensured to be fixed.
The nut pair is connected with the supporting plate through the movable cross beam, mounting strips are mounted on two side edges of the movable cross beam, the inner sides of the two mounting strips are fixedly connected with the supporting plate, sliding blocks are arranged on the outer sides of the mounting strips, and linear sliding rails matched with the inner walls of two sides of the frame are arranged on the inner walls of two sides of the frame. Except that the slider is installed in the mounting bar outside, also can directly be at the both sides external mounting slider of layer board, cancel the mounting bar structure, let the layer board directly with linear slide rail cooperation motion.
The deviation correcting device comprises a first horizontal movement cylinder and a second horizontal movement cylinder which are arranged on a frame, wherein the output parts of the first horizontal movement cylinder and the second horizontal movement cylinder are connected with a transversely arranged fork rod, the first horizontal movement cylinder and the second horizontal movement cylinder drive the fork rod connected with the first horizontal movement cylinder to do horizontal reciprocating movement, and the fork rods are respectively located in the directions of the front end and the rear end of the supporting plate. The main conveyer belt of layer board below is carried forward, and the fork board is then fixed with the fork board with both ends around the layer board, and the position that the fork board specifically inserted the layer board bottom is close to in the corner of layer board and at the afterbody position of main conveyer belt direction of transmission, the effect of this moment best.
The first horizontal movement cylinder is connected with a first vertical movement cylinder, the first vertical movement cylinder drives the first horizontal movement cylinder to reciprocate up and down, and the first vertical movement cylinder is arranged on the fixed cross beam. The purpose that first vertical motion cylinder set up is, when the mounted position of first horizontal motion cylinder has blocked the motion route of layer board and support box, then first vertical motion cylinder promotes first horizontal motion cylinder, and the layer board of being convenient for passes through with the support box, treats that layer board and support box pass through afterwards, and first vertical motion cylinder drives first horizontal motion cylinder again and descends, and first horizontal motion cylinder drives fork board horizontal motion and realizes the support to holding in the palm the box. The second horizontal movement cylinder does not shield the movement path of the supporting plate and the supporting box, and the abdicating is not required to be realized through vertical movement.
The application has the advantages that:
1. the conveying purpose of the existing quick-frozen food from processing to conveying to the freezer can be met, the whole process of processing and conveying does not need manual participation, and full-automatic production is realized. And when the tray box containing the food is conveyed to the main conveying line from the outlet of the production equipment, the tray box can be prevented from being placed on the main conveying line to deviate.
2. This application can be full-automatic realization hold in the palm the box down the box, hold in the palm the box lift, hold in the palm the box and load, hold in the palm the box lift, hold in the palm the box and rectify a set of complete process flows such as whereabouts, whole process is more reasonable, and a plurality of production units distribute at the side of main transfer chain, and a plurality of production units simultaneous working has promoted production efficiency, has guaranteed production quality.
3. The tray box unloading mechanism adopts a mode of combining a linear path support and an arc path support at the bottom of the tray box for unloading, has the advantages that a plurality of tray boxes can be unloaded in sequence only by two support structures without the help of other auxiliary structures, and the arc motion path of the rotary supporting plate is utilized, so that the tray box at the bottom and the tray box at the last but one in sequence can automatically generate a gap, and the inserting strip can be conveniently inserted horizontally, and the structure is simple.
4. The transmission structure on the box supporting and discharging mechanism is simple, and the motion of a plurality of structures can be realized simultaneously through one transmission structure through the power source.
5. The utility model provides a lift conveying mechanism is including fixed conveying part and lift conveying part, wherein fixed conveying part can play the effect of carrying the changeover portion, and lift conveying part then can play the effect that the box height was held in the palm in the lifting, and such setting can guarantee that lift conveying mechanism and other conveying mechanism on the production line cooperate each other.
6. The two sides of the conveying flat belt are provided with a correction baffle and a guide section, so that the conveyed support box can be corrected and positioned, and the forward direction of the conveyed support box can be kept when the conveyed support box enters the lifting conveying part.
7. The lifting structure of the lifting conveying part is simple, and the integral lifting of the support box can be realized through the first lifting support rod, the second lifting support rod and the power part which are arranged in a mutually crossed manner.
8. The support box auxiliary line feeding mechanism comprises a pushing device for horizontally pushing the support box and a deviation correcting device for limiting and correcting the falling support box, so that when the support box is pushed, the support box is guaranteed not to deviate when falling on the main conveying belt, and subsequent processes are influenced. The tray boxes can be arranged on the main conveyor belt and enter the next station.
9. The pushing device realizes the horizontal movement of the supporting plate through the matching of the ball screw and the nut pair controlled by the servo motor, and the stability and controllability of the horizontal movement of the supporting plate can be ensured. And the matching of the linear slide rail and the slide block can ensure that the tray box can not shift in the horizontal movement process, so that the supporting plate moves on a specified path.
10. The deviation correcting device drives the fork plate to realize horizontal movement through the two cylinders, the front end and the rear end of the supporting box during pushing are inserted and fixed relative to the tail end part of the main conveying belt in the transmission direction, so that the position of the supporting box before falling is not deviated all the time, and when the supporting box falls, the front end of the supporting box in the transmission direction of the main conveying belt can fall on the main conveying belt firstly due to lack of support, but the tail end of the supporting box in the transmission direction of the main conveying belt is still fixed by the fork rod, so the supporting box can not move along with the main conveying belt, when the fork rod is withdrawn simultaneously, the two sides of the tail end of the supporting box fall on the main conveying belt simultaneously, so that the supporting box can always keep a positive direction and is conveyed by the main conveying belt without deviation.
11. The first vertical motion cylinder can move away the first horizontal cylinder which blocks on the action routes of the support box and the supporting plate, so that the first horizontal cylinder can support the support box after horizontal movement, and the normal movement of the support box is not influenced.
Drawings
Fig. 1 is a front view of a fully automatic food production line.
Fig. 2 is a top view of a fully automated food production line.
Fig. 3 is a schematic view of the overall structure of the lower box mechanism.
Fig. 4 is a side view of the lower cassette mechanism.
Fig. 5 is a bottom view of the lower cassette mechanism.
Fig. 6 is a schematic structural view of the lifting conveying mechanism.
Fig. 7 is a schematic structural view of the lifting conveying mechanism.
Fig. 8 is a schematic structural view of the lifting conveying part.
Fig. 9 is a schematic view of the overall structure of the auxiliary threading mechanism.
FIG. 10 is a schematic view of the operation relationship of the auxiliary thread feeding mechanism.
FIG. 11 is a schematic view of the operation relationship of the auxiliary feeding mechanism during the transportation of the tray.
In the drawings:
1-lower supporting machine, 2-food forming machine, 3-upper supporting machine, 100-box-lower mechanism, 200-lifting conveying mechanism, 300-auxiliary line-feeding mechanism, 400-tray-arrangement conveying mechanism, 500-main conveying belt and 600-supporting box.
101-fixed frame, 102-guide bar, 103-base plate, 104-rotary supporting plate, 105-cutting bar, 106-first fixed plate, 107-second fixed plate, 108-servo motor mounting plate, 109-servo motor mounting seat, 110-screw rod, 111-left-hand thread, 112-right-hand thread, 113-sliding block connecting seat, 114-moving rod, 115-connecting block and 116-bearing seat.
201-a frame, 202-a fixed conveying part, 203-a lifting conveying part, 204-a conveying flat belt, 205-a correction baffle, 206-a guide section, 207-a first lifting support rod, 208-a second lifting support rod, 209-a lifting base, 210-a synchronous pulley, 211-a conveying synchronous belt, 212-a first guide rod, 213-a first guide sleeve, 214-a second guide sleeve, 215-a second guide rod, 216-a first fixing plate, 217-a second fixing plate, 218-a ball screw rod and 219-a supporting fork strip.
301-frame, 302-fixed beam, 303-supporting plate, 304-ball screw, 305-nut pair, 306-servo motor, 307-movable beam, 308-mounting bar, 309-sliding block, 310-linear sliding rail, 311-first horizontal moving cylinder, 312-second horizontal moving cylinder, 313-fork rod and 314-first vertical moving cylinder.
Detailed Description
Example 1
A full-automatic food production method comprises the following steps:
a plurality of overlapping empty box 600 that holds in the palm under the effect of machine 1 is held in the palm down from supreme separation one by one, and a plurality of empty box 600 after the separation carry in proper order to food make-up machine 2 department and load the shaping food, and the full box 600 that holds in the palm that loads the shaping food is through the lifting carry height of 3 liftings of last machine of holding in the palm, will fully hold in the palm box 600 and place on main conveying line and realize holding in the palm rectifying of box 600 simultaneously under the effect of last machine of holding in the palm 3.
Specifically, the plurality of overlapped empty tray boxes 600 are separated one by one from the bottom to the top under the action of the lower box mechanism 100, the separated empty tray boxes 600 are sequentially conveyed to the food forming machine 2 under the action of the lifting and conveying mechanism 200 to load formed food, the full tray boxes 600 loaded with the formed food are lifted and conveyed by the lifting and conveying mechanism 200 to a high level, and the full tray boxes 600 are placed on the main conveying line under the action of the auxiliary feeding mechanism 300.
Further, when the tray 600 is transferred from the lifting and conveying mechanism 200 of the lower tray 1 to the tray-arranging conveying mechanism 400 below the food forming machine 2, the lifting and conveying mechanism 200 lifts the height of the tray 600, and the lifting and conveying mechanism 200 resets after the conveyance is completed.
Further, when the tray 600 is transferred from the lifting and conveying mechanism 200 of the upper tray machine 3 to the main conveying line, the lifting and conveying mechanism 200 lifts the height of the tray 600, and the lifting and conveying mechanism 200 resets after the conveyance is completed.
The equipment for realizing the method comprises the following steps: the utility model provides a full-automatic food production line which characterized in that: the automatic food conveying device comprises a lower support machine 1 which separates a plurality of empty support boxes 600 to obtain lower boxes and has a lifting function, a food forming machine 2 which processes food, an upper support machine 3 which lifts and corrects the full support boxes 600 filled with the food, and a main conveying line, wherein the lower support machine 1, the food forming machine 2 and the upper support machine 3 form a production unit, the lower support machine 1 and the upper support machine 3 are respectively positioned at the head end and the tail end of the food forming machine 2, and the production units are sequentially arranged on at least one side edge of the main conveying line. The food forming machine 2 may be a food processing apparatus such as a dumpling machine, a shaomai machine, etc. in the related art.
The lower tray machine 1 comprises a tray mechanism 100 for separating a plurality of empty tray boxes 600 and a lifting conveying mechanism 200 with a lifting function, which is arranged below the tray mechanism 100.
The tray loader 3 comprises a lifting conveying mechanism 200 for lifting the tray 600 and an auxiliary line feeding mechanism 300 for horizontally pushing and correcting the tray 600.
The lower portion of the food forming machine 2 is provided with a plate-arranging conveying mechanism 400, the lifting conveying mechanism 200 is located at the head end of the plate-arranging conveying mechanism 400, the tail end of the plate-arranging conveying mechanism 400 is provided with an upper support machine 3, the upper support machine 3 is adjacent to the main conveying line, and the moving direction of the support box 600 on the horizontal plane of the upper support machine 3 is perpendicular to the moving direction of the support box 600 on the horizontal plane of the main conveying line.
The production line comprises a plurality of production units, wherein the production units are distributed on one side or two sides of the main conveying line.
The application can meet the conveying purpose of the existing quick-frozen food from processing to conveying to the freezer, and the whole course of the processing and conveying process does not need manual participation, thereby realizing full-automatic production. And when the tray 600 containing the food is conveyed from the outlet of the production equipment to the main conveying line, the tray 600 can be prevented from being placed on the main conveying line to be deviated.
This application can be full-automatic realization hold in the palm box 600 lower box, hold in the palm box 600 and go up and down, hold in the palm box 600 and load, hold in the palm box 600 and go up and down, hold in the palm box 600 and rectify a set of complete process flows such as whereabouts, and whole process is more reasonable, and a plurality of production units distribute at the side of main transfer chain, and a plurality of production units simultaneous working has promoted production efficiency, has guaranteed production quality.
Example 2
A full-automatic food production method comprises the following steps:
a plurality of overlapping empty box 600 that holds in the palm separates one by one from down supreme under the effect of machine 1 that holds in the palm down, and a plurality of empty box 600 that hold in the palm after the separation carry food make-up machine 2 department in proper order and load the shaping food, and the full box 600 that holds in the palm that loads the shaping food is through the lifting conveying height of machine 3 that holds in the palm of last, will fully hold in the palm the box 600 and place on main conveying line under the effect of machine 3 that holds in the palm.
Specifically, the plurality of overlapped empty tray boxes 600 are separated one by one from the bottom to the top under the action of the lower box mechanism 100, the separated empty tray boxes 600 are sequentially conveyed to the food forming machine 2 under the action of the lifting and conveying mechanism 200 to load formed food, the full tray boxes 600 loaded with the formed food are lifted and conveyed by the lifting and conveying mechanism 200 to a high level, and the full tray boxes 600 are placed on the main conveying line under the action of the auxiliary feeding mechanism 300.
Further, when the tray 600 is transferred from the lifting and conveying mechanism 200 of the lower tray 1 to the tray-arranging conveying mechanism 400 below the food forming machine 2, the lifting and conveying mechanism 200 lifts the height of the tray 600, and the lifting and conveying mechanism 200 resets after the conveyance is completed.
Further, when the tray 600 is transferred from the lifting and conveying mechanism 200 of the upper tray machine 3 to the main conveying line, the lifting and conveying mechanism 200 lifts the height of the tray 600, and the lifting and conveying mechanism 200 resets after the conveyance is completed.
The equipment for realizing the method comprises the following steps: the utility model provides a full-automatic food production line which characterized in that: the automatic food conveying device comprises a lower support machine 1 which separates a plurality of empty support boxes 600 to obtain lower boxes and has a lifting function, a food forming machine 2 which processes food, an upper support machine 3 which lifts and corrects the full support boxes 600 filled with the food, and a main conveying line, wherein the lower support machine 1, the food forming machine 2 and the upper support machine 3 form a production unit, the lower support machine 1 and the upper support machine 3 are respectively positioned at the head end and the tail end of the food forming machine 2, and the production units are sequentially arranged on at least one side edge of the main conveying line. The food forming machine 2 may be a food processing apparatus such as a dumpling machine, a shaomai machine, etc. in the related art.
The lower tray machine 1 comprises a tray mechanism 100 for separating a plurality of empty tray boxes 600 and a lifting conveying mechanism 200 with a lifting function, which is arranged below the tray mechanism 100.
The tray loader 3 comprises a lifting conveying mechanism 200 for lifting the tray 600 and an auxiliary line feeding mechanism 300 for horizontally pushing and correcting the tray 600.
The lower portion of the food forming machine 2 is provided with a plate-arranging conveying mechanism 400, the lifting conveying mechanism 200 is located at the head end of the plate-arranging conveying mechanism 400, the tail end of the plate-arranging conveying mechanism 400 is provided with an upper support machine 3, the upper support machine 3 is adjacent to the main conveying line, and the moving direction of the support box 600 on the horizontal plane of the upper support machine 3 is perpendicular to the moving direction of the support box 600 on the horizontal plane of the main conveying line.
The production line comprises a plurality of production units, wherein the production units are distributed on one side or two sides of the main conveying line.
The method for placing the tray 600 comprises the following steps:
a plurality of the tray boxes 600 are stacked in the hollow part of the fixed frame 101, the rotating pallet 104 is positioned at the bottom of the tray box 600 at the lowest part for supporting, and the inserting bar 105 is drawn out from the bottom of the tray box 600;
the rotating supporting plate 104 rotates downwards by an angle A, the whole set of the supporting boxes 600 integrally moves downwards due to the influence of the downward opening of the rotating supporting plate 104, and the middle part of the lowest supporting box 600 protrudes downwards due to the integral larger supporting box 600, so that the distance between the lowest supporting box 600 and the penultimate supporting box 600 is changed into H;
the insert 105 is inserted into a space between the lowermost tray 600 and the penultimate tray 600 to support the penultimate tray 600, and then the rotating pallet 104 continues to rotate downward to a fully opened state, so that the lowermost tray 600 freely falls;
the rotating support plate 104 rotates upwards to the initial position, the cutting slip 105 is extracted and returns to the initial position, and the work flow of the box taking-off of the box 600 is finished.
The rotation angle a and the interval H may be adjusted by those skilled in the art according to the size of the actual tray 600. Typically A is between 10 and 60 degrees and H is between 2 and 20 mm.
The rotating plate 104 is driven by a servo motor to rotate.
The cutting 105 is driven by the servo motor 306 to perform linear reciprocating motion.
The device for realizing the method for supporting the box 600 to be taken down is a box 600 supporting and taking-down mechanism 100, which comprises a square fixed frame 101, guide strips 102 are arranged on the inner sides of four corners of the fixed frame 101, base plates 103 are arranged on the outer sides of two sides of the fixed frame 101, and a rotary supporting plate 104 for supporting the bottom of the box 600 through rotation and an inserting strip 105 for supporting the bottom of the box 600 through linear reciprocating motion are arranged at the bottom of the fixed frame 101.
The cutting bars 105 and the rotating support plates 104 are respectively provided with two groups, and one group of cutting bars 105 and one group of rotating support plates 104 are positioned on the same side of the fixed frame 101.
The inserting bars 105 and the rotating support plates 104 are respectively provided with two groups, and each group of inserting bars 105 and each group of rotating support plates 104 are respectively positioned on one side edge of the fixed frame 101.
The fixed frame 101 includes two first fixed plates 106 arranged longitudinally and two second plates arranged transversely, and the first fixed plates 106 and the second fixed plates 107 are mutually connected in an end position to form a square frame-shaped structure.
The first fixing plate 106 is connected with a servo motor mounting plate 108, a servo motor is arranged on the servo motor mounting plate 108, and the output part of the servo motor is connected with a rotating shaft of the rotating supporting plate 104 through a synchronous belt.
The second is connected with foundatin plate 103 admittedly, be provided with servo motor mount pad 109 on the foundatin plate 103, install servo motor on the servo motor mount pad 109, the servo motor output passes through synchronous belt and drives lead screw 110 and rotate, the both ends of lead screw 110 are provided with left-handed screw 111 and right-handed screw 112 respectively, left-handed screw 111 with there is a slider hookup seat 113 on the right-handed screw 112 respectively threaded connection, slider hookup seat 113 is connected with cutting 105.
The sliding block coupling seat 113 is connected with a transversely arranged moving rod 114, the moving rod 114 is connected with longitudinally arranged connecting blocks 115, the connecting blocks 115 are connected with the transversely arranged inserting strips 105, and at least two inserting strips 105 are arranged on each connecting block 115.
Two ends of the screw rod 110 are fixed on the base plate 103 through bearing seats 116.
The specific structure of the lifting and conveying mechanism 200:
the lifting conveying mechanism 200 comprises a frame 201, a fixed conveying part 202 and a lifting conveying part 203 are arranged on the frame 201, the fixed conveying part 202 is fixedly installed on the frame 201, and the lifting conveying part 203 for lifting the height of the tray 600 is arranged adjacent to the fixed conveying part 202.
The fixed conveying part 202 comprises a conveying flat belt 204, correction baffles 205 are arranged on two sides of the conveying flat belt 204, a guide section 206 is arranged at the tail end of each correction baffle 205, and the guide section 206 is concave towards the conveying flat belt 204.
The lifting conveying part 203 comprises at least two first lifting support rods 207 and two second lifting support rods 208 which are arranged in a cross mode, the cross positions of the two lifting support rods are movably connected with each other, lifting bases 209 are arranged at the upper ends of the two lifting support rods, synchronous belt wheels 210 are arranged at two ends of each lifting base 209, conveying synchronous belts 211 are sleeved on the synchronous belt wheels 210, and the synchronous belt wheels 210 are connected with the output end of a motor.
A first guide rod 212 is fixed below the lifting base 209, a first guide sleeve 213 is sleeved on the first guide rod 212, and the upper part of the first lifting support rod 207 is connected with the first guide sleeve 213; the upper part of the second lifting support rod 208 is connected with the lower part of the lifting base 209, the lower part of the second lifting support rod 208 is connected with the second guide sleeve 214, the second guide sleeve 214 is movably sleeved on the second guide rod 215, two ends of the first guide rod 212 are respectively fixedly connected with the first fixing plate 216 and the second fixing plate 217, the second fixing plate 217 is sleeved on the second guide sleeve 214 and connected with the lower part of the second lifting support rod 208, a motor is arranged on the second fixing plate 217, the output end of the motor is connected with the second fixing plate 217 through a nut pair, and the nut pair is sleeved on a ball screw.
The lifting base 209 is provided with a supporting fork strip 219, and the supporting fork strip 219 is of a fixed or telescopic structure. The supporting fork strip 219 can provide a certain supporting force when the supporting box 600 leaves the synchronous belt, so that the situation that the supporting box 600 inclines and falls down is avoided.
The working principle of the lifting conveying mechanism 200 is as follows:
the fixed conveying part 202 horizontally conveys the tray 600 to the elevation conveying part 203, and the elevation conveying part 203 raises the height to convey the tray 600 to the next station.
Specifically, after the tray 600 enters the conveying flat belt 204 and is limited by the correcting baffle 205, the tray 600 enters the guiding section 206, the guiding section 206 limits the position of the tray 600 so that the tray 600 does not deviate, after the tray 600 enters the lifting section, the tray 600 is firstly conveyed to the synchronous belt, the motor drives the synchronous belt pulley 210 to rotate so as to drive the synchronous belt to transmit, after the tray 600 is transmitted to the synchronous belt, the lifting section lifts the height of the tray 600 according to actual requirements, the motor drives the nut pair and the second fixing plate 217 to move on the ball screw, so that the upper part of the first lifting support rod and the lower part of the second lifting support rod respectively move horizontally along the first guide rod 212 and the second guide rod 215, because the lower part of the first lifting support rod and the upper part of the second lifting support rod are respectively fixedly connected with other structures, and the middle part of the first lifting support rod and the middle part of the second lifting support rod are movably connected, therefore, when the motor drives the above structure to move, the elevation and the descent of the elevation base 209 at the upper ends of the first elevation supporting rod and the second elevation supporting rod can be realized.
The method for assisting the on-line of the tray 600 comprises the following steps:
the tray 600 is firstly horizontally pushed from the head end to the tail end of the frame 301 by the pushing device, and after the tray 600 reaches the tail end, the deviation rectifying device places the tray 600 downwards on the main conveyor belt 500.
The tray 600 is sent to the head end of the frame 301 by the synchronous belt, the supporting plate 303 horizontally moves from the tail end of the frame 301 to the head end of the frame 301, and at the moment, the supporting plate 303 is positioned in a gap below the synchronous belt below the tray 600 and is not contacted with the tray 600;
the synchronous belt conveys the support box 600 forwards, the supporting plate 303 moves in the same direction as the support box 600, when the support box 600 leaves the synchronous belt, the supporting plate can fall on the supporting plate 303 below the synchronous belt, and the supporting plate 303 supports the support box 600;
after the supporting plate 303 and the supporting box 600 reach the tail end of the frame 301 together, the fork plate extends out under the action of the cylinder and is inserted into a gap at the bottom of the supporting box 600, so that one end of the supporting box 600 is supported; the other end of the tray 600 may fall on the main conveyor 500 without being supported;
the fork plates are retracted at the same time, and the tail end of the tray 600 falls down on the main conveyor belt 500 due to lack of supporting force, so that the whole tray 600 is ensured not to be deviated when falling down on the main conveyor belt 500.
The specific structure of the method is that the supporting box 600 assists the line feeding mechanism 300, and the method comprises a frame 301, wherein a fixed cross beam 302 is arranged in the middle of the frame 301, a pushing device used for horizontally pushing the supporting box 600 is installed in the frame 301, and a deviation correcting device used for limiting and correcting the falling supporting box 600 is installed at the tail end of the frame 301.
The pushing device comprises a supporting plate 303 which is arranged in the hollow part of the frame 301 and moves along the length direction of the frame 301, the supporting plate 303 is connected with a nut pair 305 sleeved on a ball screw 304, one end of the ball screw 304 is connected with a servo motor 306, and the other end of the ball screw 304 is fixedly connected. Specifically, the other end of the ball screw 304 may be fixedly connected to the frame 301, the fixed beam 302, or other structures, as long as the two ends of the ball screw 304 are fixed.
The nut pair 305 is connected with the supporting plate 303 through a movable beam 307, mounting bars 308 are mounted on two side edges of the movable beam 307, the inner sides of the two mounting bars 308 are fixedly connected with the supporting plate 303, sliding blocks 309 are arranged on the outer sides of the mounting bars 308, and linear sliding rails 310 matched with the inner walls of two sides of the frame 301 are arranged on the inner walls of the two sides. Besides installing the sliding blocks 309 outside the installation bars 308, the sliding blocks 309 can also be directly installed outside both sides of the supporting plate 303, and the structure of the installation bars 308 is eliminated, so that the supporting plate 303 directly cooperates with the linear sliding rails 310 to move.
The deviation correcting device comprises a first horizontal moving cylinder 311 and a second horizontal moving cylinder 312 which are arranged on a frame 301, the output parts of the first horizontal moving cylinder 311 and the second horizontal moving cylinder 312 are both connected with a transversely arranged fork rod 313, the first horizontal moving cylinder 311 and the second horizontal moving cylinder 312 drive the fork rod 313 connected with the first horizontal moving cylinder 311 and the second horizontal moving cylinder 312 to horizontally reciprocate, and the fork rods 313 are respectively positioned at the front end and the rear end of a supporting plate 303. The main conveyer belt 500 of layer board 303 below carries forward, and the fork board is then fixed with layer board 303 front and back both ends with the fork board, and the position that the fork board specifically inserted layer board 303 bottom is close to in the corner of layer board 303 and at the afterbody position of main conveyer belt 500 direction of transfer, and the effect at this moment is best.
The first horizontal moving cylinder 311 is connected with a first vertical moving cylinder 314, the first vertical moving cylinder 314 drives the first horizontal moving cylinder 311 to reciprocate up and down, and the first vertical moving cylinder 314 is arranged on the fixed cross beam 302. The purpose that first vertical motion cylinder 314 set up is, when the mounted position of first horizontal motion cylinder 311 has blocked the motion route of layer board 303 and support box 600, then first vertical motion cylinder 314 promotes first horizontal motion cylinder 311, is convenient for layer board 303 and support box 600 to pass through, treats layer board 303 and support box 600 and passes through afterwards, first vertical motion cylinder 314 drives first horizontal motion cylinder 311 again and descends, and first horizontal motion cylinder 311 drives fork board horizontal motion realization to support box 600. The second horizontal movement cylinder 312 does not block the movement path of the pallet 303 and the tray 600, and thus the abdicating is not required to be realized through the vertical movement.
The conveying purpose of the existing quick-frozen food from processing to conveying to the freezer can be met, the whole process of processing and conveying does not need manual participation, and full-automatic production is realized. And when the tray 600 containing the food is conveyed from the outlet of the production equipment to the main conveying line, the tray 600 can be prevented from being placed on the main conveying line to be deviated.
This application can be full-automatic realization hold in the palm box 600 lower box, hold in the palm box 600 and go up and down, hold in the palm box 600 and load, hold in the palm box 600 and go up and down, hold in the palm box 600 and rectify a set of complete process flows such as whereabouts, and whole process is more reasonable, and a plurality of production units distribute at the side of main transfer chain, and a plurality of production units simultaneous working has promoted production efficiency, has guaranteed production quality.
The tray 600 unloading mechanism 100 adopts a mode of combining linear path support and arc path support at the bottom of the tray 600 for unloading processing, and has the advantages that sequential unloading of a plurality of tray 600 can be realized only by two support structures without the help of other auxiliary structures, and the arc motion path of the rotary supporting plate 104 is utilized, so that a gap can be automatically generated between the tray 600 at the lowest position and the tray 600 at the penultimate position, the insertion strip 105 can be conveniently inserted horizontally, and the structure is simple.
The transmission structure of the lower box mechanism 100 of the tray 600 is simple, and the motion of a plurality of structures can be realized simultaneously through one transmission structure by the power source.
The lifting conveying mechanism 200 comprises a fixed conveying part 202 and a lifting conveying part 203, wherein the fixed conveying part 202 can play a role in conveying a transition section, the lifting conveying part 203 can play a role in lifting the height of the supporting box 600, and the lifting conveying mechanism 200 can be matched with other conveying mechanisms on a production line due to the arrangement.
The two sides of the conveying flat belt 204 are provided with a correction baffle 205 and a guide section 206, which can correct and position the conveyed tray 600, so that the conveyed tray can keep forward when entering the lifting conveying part 203.
The lifting structure of the lifting conveying part 203 is simple, and the tray 600 can be lifted integrally through the first lifting stay bar 207, the second lifting stay bar 208 and the power part which are arranged in a mutually crossed manner.
The supporting box 600 assists the line feeding mechanism 300 to comprise a pushing device for horizontally pushing the supporting box 600 and a deviation correcting device for limiting and correcting the falling supporting box 600, so that when the supporting box 600 is pushed, the supporting box 600 is guaranteed not to deviate when falling on the main conveying belt 500, and subsequent processes are influenced. The tray 600 can be ensured to be arranged on the main conveyor 500 to enter the next station.
The pushing device realizes the horizontal movement of the supporting plate 303 through the matching of the ball screw 304 and the nut pair 305 controlled by the servo motor 306, and the stability and controllability of the horizontal movement of the supporting plate 303 can be ensured. And the linear slide rail 310 and the slide block 309 are matched to ensure that the tray 600 does not shift during the horizontal movement, so that the supporting plate 303 moves on a specified path.
The deviation correcting device drives the fork plates to move horizontally through the two cylinders, the front end and the rear end of the tray 600 during pushing and the tail end part of the tray 600 relative to the transmission direction of the main conveying belt 500 are inserted and fixed, so that the position of the tray 600 before falling is not deviated all the time, and when the tray 600 falls, the front end of the tray 600 in the transmission direction of the main conveying belt 500 can fall on the main conveying belt 500 firstly due to lack of support, but because the tail end of the tray 600 in the transmission direction of the main conveying belt 500 is still fixed by the fork rod 313, the tray 600 cannot move along with the main conveying belt 500, when the fork rod 313 is withdrawn all the time, the two sides of the tail end of the tray 600 fall on the main conveying belt 500 at the same time, so that the tray 600 can keep forward all the time and is conveyed by the main conveying belt 500 without deviation.
The first vertical movement cylinder 314 can move away the first horizontal cylinder which is blocked on the action route of the tray 600 and the supporting plate 303, so that the first horizontal cylinder can support the tray 600 after horizontal movement, and the normal movement of the tray 600 is not influenced.

Claims (21)

1. A full-automatic food production method is characterized in that: the method comprises the following steps:
the multiple overlapped empty supporting boxes (600) are separated one by one from bottom to top, the separated empty supporting boxes (600) are sequentially conveyed to a food forming machine (2) to load formed food, a full supporting box (600) loaded with the formed food is lifted to a conveying height, and the full supporting box (600) is placed on a main conveying line to realize deviation correction of the supporting box (600);
the deviation rectification is realized through a deviation rectification device, the supporting plate (303) is connected with the frame (301), the supporting box (600) is located on the supporting plate (303) at the moment, the deviation rectification device comprises a first horizontal movement cylinder (311) and a second horizontal movement cylinder (312) which are arranged on the frame (301), output parts of the first horizontal movement cylinder (311) and the second horizontal movement cylinder (312) are connected with a transversely arranged fork rod (313), the first horizontal movement cylinder (311) and the second horizontal movement cylinder (312) drive the fork rod (313) connected with the first horizontal movement cylinder and the second horizontal movement cylinder to do horizontal reciprocating movement, and the fork rods (313) are respectively located in the directions of two ends of the supporting plate (303); the head end of the tray (600) in the transmission direction of the main conveyer belt (500) can fall on the main conveyer belt (500) because of no support; the tail end of the tray (600) in the transmission direction of the main conveyer belt (500) is still fixed by the fork rod (313), so that the tray (600) cannot move along with the main conveyer belt (500), and when the fork rod (313) is withdrawn simultaneously, two sides of the tail end of the tray (600) fall on the main conveyer belt (500) simultaneously, so that the tray (600) can always keep the forward direction and is conveyed by the main conveyer belt (500) without deviation.
2. A fully automated food production method according to claim 1, characterized in that: a plurality of overlapping empty support boxes (600) are separated one by one from the bottom under the action of a lower box mechanism (100), the separated empty support boxes (600) are sequentially conveyed to a food forming machine (2) to load formed food under the action of a lifting conveying mechanism, a full support box (600) loaded with the formed food is lifted and conveyed to a conveying height through another lifting conveying mechanism, and the full support box (600) is placed on a main conveying line under the action of an auxiliary feeding mechanism (300).
3. A fully automated food production method according to claim 2, characterized in that: when the support box (600) is transmitted to the tray-arranging conveying mechanism (400) below the food forming machine (2) from the lifting conveying mechanism of the lower support machine (1), the lifting conveying mechanism can lift the height of the support box (600), and the lifting conveying mechanism resets after the conveying is finished.
4. A fully automated food production method according to claim 2, characterized in that: when the supporting box (600) is transmitted to the main conveying line from the lifting conveying mechanism of the upper supporting machine (3), the lifting conveying mechanism can lift the height of the supporting box (600), and the lifting conveying mechanism resets after the conveying is finished.
5. A fully automated food production method according to any one of claims 1 to 4, characterized in that: the equipment for realizing the method is a full-automatic food production line, the full-automatic food production line comprises a lower support machine (1) which separates a plurality of empty support boxes (600) and has a lifting function, a food forming machine (2) for processing food, an upper support machine (3) which lifts and corrects the full support boxes (600) filled with the food, and a main conveying line, wherein the lower support machine (1), the food forming machine (2) and the upper support machine (3) form a production unit, the lower support machine (1) and the upper support machine (3) are respectively positioned at the head end and the tail end of the food forming machine (2), and the production units are sequentially arranged on at least one side edge of the main conveying line.
6. A fully automated food production method according to claim 5, characterized in that: the lower support machine (1) comprises a lower box mechanism (100) used for separating a plurality of empty support boxes (600) and a lifting conveying mechanism with a lifting function, wherein the lifting conveying mechanism is arranged below the lower box mechanism (100).
7. A fully automated food production method according to claim 5, characterized in that: the upper supporting machine (3) comprises a lifting conveying mechanism for lifting the supporting box (600) and an auxiliary line feeding mechanism (300) for horizontally pushing and correcting the supporting box (600).
8. A fully automated food production method according to claim 5, characterized in that: food forming machine (2) lower part is provided with row dish conveying mechanism (400), and lift conveying mechanism is located the head end of arranging dish conveying mechanism (400), the tail end of arranging dish conveying mechanism (400) is provided with and goes up support machine (3), go up support machine (3) and main transfer chain adjacent setting, and hold in the palm box (600) at the direction of motion at last support machine (3) horizontal plane and hold in the palm box (600) at the direction of motion mutually perpendicular of main transfer chain horizontal plane.
9. A fully automated food production method according to claim 5, characterized in that: the production line comprises a plurality of production units, wherein the production units are distributed on one side or two sides of the main conveying line.
10. The fully automated food production process according to claim 6, wherein: lower box mechanism (100) is including being fixed frame (101) of square frame form, four angle inboards of fixed frame (101) are provided with conducting bar (102), and the both sides of fixed frame (101) are provided with foundatin plate (103) outward, the bottom of fixed frame (101) is provided with and realizes carrying out the rotatory layer board (104) that supports and inserting strip (105) that support to holding in the palm box (600) bottom through rotatory action and through straight reciprocating motion realization.
11. A fully automated food production method according to claim 10, wherein: the fixed frame (101) comprises two first fixed plates (106) which are longitudinally arranged and two second fixed plates (107) which are transversely arranged, and the first fixed plates (106) and the second fixed plates (107) are mutually connected in an end position to form a square frame-shaped structure in an enclosing mode; the first fixed plate (106) is connected with a servo motor mounting plate (108), a servo motor is arranged on the servo motor mounting plate (108), and the output part of the servo motor is connected with a rotating shaft of the rotating supporting plate (104) through a synchronous belt.
12. A fully automated food production method according to claim 11, wherein: the second is connected with foundatin plate (103) admittedly, be provided with servo motor mount pad (109) on foundatin plate (103), install servo motor (306) on servo motor mount pad (109), servo motor output portion passes through synchronous belt and drives lead screw (110) and rotates, the both ends of lead screw (110) are provided with left-handed thread (111) and right-handed thread (112) respectively, left-handed thread (111) with on right-handed thread (112) respectively threaded connection have a slider hookup seat (113), slider hookup seat (113) are connected with and insert strip (105).
13. A fully automated food production method according to claim 12, wherein: the sliding block connecting seat (113) is connected with a moving rod (114) which is transversely arranged, the moving rod (114) is connected with connecting blocks (115) which are longitudinally arranged, the connecting blocks (115) are connected with the inserting strips (105) which are transversely arranged, and at least two inserting strips (105) are arranged on each connecting block (115); two ends of the screw rod (110) are fixed on the foundation plate (103) through bearing blocks (116).
14. A fully automated food production method according to claim 6 or 7, characterized in that: the lifting conveying mechanism comprises a rack (201), wherein a fixed conveying part (202) and a lifting conveying part (203) are arranged on the rack (201), the fixed conveying part (202) is fixedly installed on the rack (201), and the lifting conveying part (203) used for lifting the height of the tray (600) is arranged adjacent to the fixed conveying part (202).
15. A fully automated food production method according to claim 14, wherein: the fixed conveying part (202) comprises a conveying flat belt (204), correcting baffles (205) are arranged on two sides of the conveying flat belt (204), a guiding section (206) is arranged at the tail end of each correcting baffle (205), and the guiding section (206) is concave towards the conveying flat belt (204).
16. A fully automated food production method according to claim 14, wherein: the lifting conveying part (203) comprises at least two first lifting support rods (207) and at least two second lifting support rods (208) which are arranged in a mutually crossed mode, the crossed parts of the two lifting support rods are movably connected with each other, lifting bases (209) are arranged at the upper ends of the two lifting support rods, synchronous belt wheels (210) are arranged at the two ends of each lifting base (209), conveying synchronous belts (211) are sleeved on the synchronous belt wheels (210), and the synchronous belt wheels (210) are connected with the output end of a motor.
17. A fully automated food production method according to claim 16, wherein: a first guide rod (212) is fixed below the lifting base (209), a first guide sleeve (213) is sleeved on the first guide rod (212), and the upper part of the first lifting support rod (207) is connected with the first guide sleeve (213); the upper part of the second lifting support rod (208) is connected with the lower part of a lifting base (209), the lower part of the second lifting support rod (208) is connected with a second guide sleeve (214), the second guide sleeve (214) is movably sleeved on a second guide rod (215), two ends of the first guide rod (212) are respectively fixedly connected with a first fixing plate (216) and a second fixing plate (217), the second fixing plate (217) is sleeved on the second guide sleeve (214) and connected with the lower part of the second lifting support rod (208), a motor is arranged on the second fixing plate (217), the output end of the motor is connected with the second fixing plate (217) through a nut pair, and the nut pair is sleeved on a ball screw; the lifting base (209) is provided with a supporting fork strip (219), and the supporting fork strip (219) is of a fixed or telescopic structure.
18. A fully automated food production method according to claim 7, characterized in that: supplementary mechanism (300) of going up line includes frame (301), frame (301) middle part is provided with fixed cross beam (302), install in frame (301) and be used for carrying out the pusher that the level was carried out propelling movement with holding in the palm box (600), the tail end of frame (301) is installed and is used for carrying out spacing and the deviation correcting device who rectifies the processing to the support box (600) of whereabouts.
19. A fully automated food production method according to claim 18, wherein: the pushing device comprises a supporting plate (303) which is arranged in the hollow part of the frame (301) and moves along the length direction of the frame (301), the supporting plate (303) is connected with a nut pair (305) sleeved on a ball screw (304), one end of the ball screw (304) is connected with a servo motor (306), and the other end of the ball screw is fixedly connected.
20. A fully automated food production method according to claim 19, wherein: the nut pair (305) is connected with the supporting plate (303) through the movable cross beam (307), mounting strips (308) are installed on two side edges of the movable cross beam (307), the inner sides of the two mounting strips (308) are fixedly connected with the supporting plate (303), a sliding block (309) is arranged on the outer side of each mounting strip (308), and linear sliding rails (310) matched with the inner walls of two sides of the frame (301) are arranged on the inner walls of two sides of the frame.
21. A fully automated food production method according to claim 18, wherein: the first horizontal moving cylinder (311) is connected with a first vertical moving cylinder (314), the first vertical moving cylinder (314) drives the first horizontal moving cylinder (311) to reciprocate up and down, and the first vertical moving cylinder (314) is arranged on the fixed cross beam (302).
CN201810939402.6A 2018-08-17 2018-08-17 Full-automatic food production method Active CN109018957B (en)

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