CN109018927A - Conveying belt cleaning maintainer and application method - Google Patents
Conveying belt cleaning maintainer and application method Download PDFInfo
- Publication number
- CN109018927A CN109018927A CN201710435743.5A CN201710435743A CN109018927A CN 109018927 A CN109018927 A CN 109018927A CN 201710435743 A CN201710435743 A CN 201710435743A CN 109018927 A CN109018927 A CN 109018927A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- swivel bearing
- frame plate
- conveyer belt
- bearing frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/24—Cleaning devices comprising plural diverse cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/26—Cleaning devices for gathering residue after cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of conveying belt cleaning maintainer and application method, which includes frame body, and conveyer belt two sides are corresponded on frame body and are respectively equipped with fixed bracket, swivel bearing frame plate connected to it is equipped with friction roller and cleans brush roll；The driving wheel that friction roller one end is equipped with drives driven wheel, so that cleaning brush roll is corresponded to conveyer belt and forms counter-rotating；Cleaning water pipe mounting rack is equipped with below swivel bearing frame plate；Execution cylinder is equipped in the ear mount of frame body swivel bearing frame plate；Scraper cleaner is equipped in the side of swivel bearing frame plate；The lower part of frame body is equipped with maintenance agent storage bin and waste water deflector.In application, carrying out high pressure water cleaning to conveyor belt surface by cleaning the hydraulic spray nozzle in front of brush roll first, then cleaned, cleared up by cleaning brush roll, scraper cleaner respectively, and air-dries drying；It cleaned after adhesive tape and airless spraying is carried out to conveyer belt, be dried；Finally equipment itself is cleaned.
Description
Technical field
The present invention relates to a kind of conveying belt cleaning maintainer and application method, in particular to a kind of conveyer belt clean and maintenance is set
Standby and application method.
Background technique
Belt conveyor is widely used in the general conveying equipment of the industries such as power plant, mine, coal mine, harbour, chemical industry, it
Safe and stable operation directly influences the efficiency and production capacity of conveying.Since conveyer belt is at work by tensile stress, bending stress
It is acted on various chemical attacks, so the conveyer belt of belt conveyor is the main easily worn part of the maintenance machine, and cost ratio
It is higher.Up to the present, industry also stops the online lower stage repaired to the maintenance of conveyer belt, i.e., after a shutdown passively right
Bonded Repair is carried out at damages of conveyor belt, there are no dedicated to maintain equipments to the on-line maintenance of conveyer belt progress active.
Therefore, how on-line maintenance effectively to be carried out to conveyer belt, a kind of effective conveyer belt clean and maintenance is provided
Machine is one of current urgent problem to be solved of industry.
Summary of the invention
It is an object of the present invention to overcome the above deficiencies, effectively extends the service life of conveyer belt, provides a kind of behaviour
Make it is simple, be easy to implement and conveyer belt clean and maintenance equipment at low cost and application method.
To achieve the above object the technical scheme adopted by the invention is that: a kind of conveying belt cleaning maintainer, feature exist
Include frame body in the maintenance machine, conveyer belt two sides are corresponded on frame body and are respectively equipped with fixed bracket, fixes bracket and pass through rotation
Bearing frame plate upper installing hole fixes half axis connection；Fixed semiaxis is respectively provided with for connecting rotary shaft bolster in the two sides of frame body
Plate, the swivel bearing frame plate centre, which is equipped with, fixes half shaft mounting hole, and fixed semiaxis passes through the mounting hole on swivel bearing frame plate,
It is respectively equipped with adjustable mounting hole in the two sides up and down of its mounting hole, friction roller is fixed on cleaning brush roll by rolling bearing units
On the adjustable mounting hole of frame body two sides swivel bearing frame plate；It is equipped with driving wheel in one end of friction roller, driving wheel passes through driving
Belt drives driven wheel, so that cleaning brush roll is corresponded to conveyer belt and forms counter-rotating；Ejected wash water is equipped with below swivel bearing frame plate
Pipe mounting rack, the swivel bearing frame plate that the cleaning water pipe connecting with hydraulic spray nozzle is fixed on two sides by cleaning water pipe mounting rack
On；The swivel bearing frame plate of the frame body side is equipped with ear mount, which is provided with execution cylinder；In the side of swivel bearing frame plate
Equipped with scraper cleaner；The lower part of the frame body is equipped with maintenance agent storage bin, is equipped with waste water deflector above maintenance agent storage bin,
It is correspondingly provided with compressed air unit in the side of waste water deflector, maintenance agent nozzle and air-dried nozzle are connected in parallel in air compression
In equipment, and air-dries nozzle and be set to maintenance agent nozzle rear；Using belt conveyor material transportation direction as front.
The applying step of conveying belt cleaning maintainer is as follows:
(1) on the basis of belt conveyor material transportation direction, by the water for being located at below conveyer belt, cleaning brush roll rear
Atomizing nozzle carries out high pressure water flushing to conveyor belt surface；
(2) friction roller is driven by the conveyer belt of operation, friction roller passes through the belt wheel or other co-rotating transmission machines of one end again
Cleaning brush roll below structure driving conveying belt cleans conveyer belt, removes cinder, the mineral powder impurity of conveyor belt surface；And lead to
The air-dried nozzle cleaned in front of brush roll is crossed conveyor belt surface is dried；
(3) airless spraying is carried out to conveyer belt by maintenance agent nozzle after completion cleaning operation, while spraying,
Start air-dried solenoid valve and conveyor belt surface is carried out to air-dry processing by air-drying nozzle, conveyer belt circulation primary is only needed just to complete to spray
It applies；
(4) after completing spraying operation, i.e., the pipeline and component of the maintenance machine Spray Application are cleaned, starting first applies
Hopper solenoid purge valve injects ejected wash water, while starting airless spraying pump, closes when clear water in maintenance agent nozzle sprays
Coating case solenoid purge valve and airless spraying pump, that is, complete the cleaning to spraying pipeline and component.
The beneficial effects of the present invention are:
(1) it can easily and effectively safeguard conveyer belt, improve the service life of conveyer belt, conveyer belt can be repaired online
Function.
(2) cleaning thoroughly, is equipped with twice cleaning agency, respectively cleaning brush roll cleaning agency and scraper plate cleaning agency.
(3) easy to operate, maintenance work intensity is low, safeguards that required field condition is content with very little, maintenance process condition is wide
Pine, it is only necessary to water, power supply；It can realize and automatically control by industrial automation control systems such as PLC, the course of work is not necessarily to people
Member intervenes.
(4) energy is saved, the power of cleaning function directly frictionally rubbing between roller and belt of belt conveyor is executed
It wipes power to provide, is not necessarily to other power-driven mechanisms.
(5) clean and environmental protection, waste water after cleaning can direct emission recycled in sewage recovery tube road on site.
The present invention is since structure is simple, and design is reasonable, reliable performance, practical function highly significant.Application process operation letter
Victory is thus particularly suited for wide popularization and application.
Detailed description of the invention
Fig. 1 is structure of the invention schematic side view；
Fig. 2 is working principle diagram of the present invention.
In figure: 1 frame body, 2 fixed brackets, 3 swivel bearing frame plates, 4-1 execution cylinder, 4-2 electric pushrod, 5 scraper plates clean
Device, 6 maintenance agent nozzles, 7 compressed air units, 8 ear mounts, 9 waste water deflectors, 10 maintenance agent storage bins, 11 cleaning water pipe installations
Frame, 12 fixed semiaxis, 13 mounting holes, 14 rolling bearing units, 15 friction rollers, 16 driving wheels, 17 drive belts, 18 driven wheels, 19 is clear
Brush roller, 20 shields, 21 air-dried solenoid valves, 22 shut-off valves, 23 air filters, 24 pressure reducing valves, 25 oil sprayers, 26 two-position five-ways
Solenoid valve, 27 throttle valves, 28 maintenance agent spray solenoid valves, 29 air-dried nozzles, 30 hydraulic spray nozzles, 31 water mist solenoid valves, 32 water routes
Filter, 33 water route shut-off valves.
Specific embodiment
Below in conjunction with attached drawing and preferred embodiment, the specific embodiment, structure, feature provided according to the present invention is described in detail
It is as follows:
Embodiment 1
As shown in Figure 1 and Figure 2, which includes frame body 1, and channel steel, angle steel or the weldering of other profiles can be used in the frame body 1
It connects or using bolt closing；Conveyer belt two sides are corresponded on frame body 1 and are connected separately with fixed bracket 2, are fixed bracket 2 and are worn
The fixation semiaxis 12 of 3 upper installing hole 13 of overwinding rotary bearing pedestal plate uses static connection；It is equipped with and fixes among the swivel bearing frame plate 3
Half shaft mounting hole 13, fixed semiaxis 12 pass through half shaft mounting hole 13 of fixing on swivel bearing frame plate 3, and swivel bearing frame plate 3 is logical
It crosses and fixes half shaft mounting hole 13 and the two fixed dynamic connections of the realization of semiaxis 12.Half shaft mounting hole 13 is fixed in swivel bearing frame plate 3
Two sides up and down be respectively equipped with adjustable mounting hole, friction roller 15 and clean brush roll 19 and be fixed on frame body by rolling bearing units 14
On the adjustable mounting hole of the swivel bearing frame plate 3 of 1 two sides.Driving wheel 16 is respectively assembled to friction roller in ipsilateral with driven wheel 18
15 on cleaning brush roll 19, i.e., one end of friction roller 15 is equipped with driving wheel 16, and driving wheel 16 is driven driven by drive belt 17
Wheel 18 realizes friction roller 15 by the synchronous drive mechanism with tensioning apparatus and cleans the transmission between brush roll 19；Make clear
Brush roller 19 corresponds to conveyer belt counter-rotating.Cleaning water pipe mounting rack 11 is equipped with below swivel bearing frame plate 3, with hydraulic spray nozzle
The cleaning water pipe of 30 connections is fixed on the swivel bearing frame plate 3 of two sides by cleaning water pipe mounting rack 11；1 side of frame body
Swivel bearing frame plate 3 on ear mount 8 is installed, for installing execution cylinder 4-1；It is equipped in the side of swivel bearing frame plate 3
Scraper cleaner 5, for cleaning the dirt for cleaning brush roll 19 and not cleaning up.The lower part of the frame body 1 is stored equipped with maintenance agent
Case 10 and waste water deflector 9, waste water deflector 9 are set to the top of maintenance agent storage bin 10；In the side pair of waste water deflector 9
It should be equipped with compressed air unit 7, maintenance agent nozzle 6 and air-dried nozzle 29 are connected in parallel on compressed air unit 7, and air-dry spray
Mouth 29 is set to 6 rear of maintenance agent nozzle；Compressed air unit 7 is installed in the lower section of frame body 1, is pressed through compressed air unit 7
After contracting；Air passes through air filter 23, pressure reducing valve 24, oil sprayer 25, two by tri- tunnel 22 Fen Wei of shut-off valve all the way
Five-way electromagnetic valve 26 and throttle valve 27 are for pushing execution cylinder 4-1；It is used for all the way by air-drying solenoid valve 21, air-drying nozzle 29
Air-dry conveyer belt；Another way enters maintenance agent nozzle 6 by maintenance agent spray solenoid valve 28 and sprays for maintenance agent；Cleaning agent is logical
It crosses water route shut-off valve 33, water route filter 32, water mist solenoid valve 31 and controls the ejection of hydraulic spray nozzle 30 for cleaning conveyer belt.
The two sides of the frame body 1 are equipped with shield 20, ensure safe and reliable to operation.
Claims (2)
1. a kind of conveying belt cleaning maintainer, it is characterised in that the maintenance machine includes frame body, and conveyer belt two sides are corresponded on frame body
It is respectively equipped with fixed bracket, fixed bracket fixes half axis connection with across swivel bearing frame plate upper installing hole；The two of frame body
Side is respectively provided with fixed semiaxis for connecting swivel bearing frame plate, and fixed semiaxis installation is equipped among the swivel bearing frame plate
Hole, fixed semiaxis pass through the mounting hole on swivel bearing frame plate, are respectively equipped with adjustable peace in the two sides up and down of its mounting hole
Hole is filled, friction roller and cleaning brush roll are fixed on the adjustable mounting hole of frame body two sides swivel bearing frame plate by rolling bearing units；
It is equipped with driving wheel in one end of friction roller, driving wheel drives driven wheel by drive belt, and cleaning brush roll is made to correspond to conveyer belt shape
At counter-rotating；Cleaning water pipe mounting rack is equipped with below swivel bearing frame plate, the cleaning water pipe connecting with hydraulic spray nozzle passes through
Cleaning water pipe mounting rack is fixed on the swivel bearing frame plate of two sides；The swivel bearing frame plate of the frame body side is equipped with ear
Seat, which is provided with execution cylinder；Scraper cleaner is equipped in the side of swivel bearing frame plate；The lower part of the frame body is equipped with maintenance
Agent storage bin, maintenance agent storage bin top are equipped with waste water deflector, are correspondingly provided with air compression in the side of waste water deflector and set
After standby, maintenance agent nozzle and air-dried nozzle are connected in parallel on compressed air unit, and air-dried nozzle is set to maintenance agent nozzle
Side；The frame body two sides are respectively equipped with shield.
2. a kind of application method of conveying belt cleaning maintainer according to claim 1, it is characterised in that applying step is such as
Under:
(1) on the basis of running direction of conveyor belt, by being located at below conveyer belt, cleaning the hydraulic spray nozzle at brush roll rear to conveying
Belt surface carries out high pressure water flushing；
(2) friction roller is driven by the conveyer belt of operation, friction roller passes through the belt wheel or other co-rotating transmission mechanisms band of one end again
Cleaning brush roll below dynamic conveyer belt cleans conveyer belt, removes cinder, the mineral powder impurity of conveyor belt surface；And by clear
Conveyor belt surface is dried in the air-dried nozzle at brush roller rear；
(3) conveyer belt progress airless spraying is started while spraying by maintenance agent nozzle after completing cleaning operation
It air-dries solenoid valve and conveyor belt surface is carried out to air-dry processing by air-drying nozzle, conveyer belt circulation primary is only needed just to complete to spray；
(4) after completing spraying operation, i.e., the pipeline and component of the maintenance machine Spray Application are cleaned, first starting coating case
Solenoid purge valve injects ejected wash water, while starting airless spraying pump, closes coating when clear water in maintenance agent nozzle sprays
Case solenoid purge valve and airless spraying pump, that is, complete the cleaning to spraying pipeline and component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710435743.5A CN109018927A (en) | 2017-06-12 | 2017-06-12 | Conveying belt cleaning maintainer and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710435743.5A CN109018927A (en) | 2017-06-12 | 2017-06-12 | Conveying belt cleaning maintainer and application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109018927A true CN109018927A (en) | 2018-12-18 |
Family
ID=64628948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710435743.5A Withdrawn CN109018927A (en) | 2017-06-12 | 2017-06-12 | Conveying belt cleaning maintainer and application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109018927A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110525924A (en) * | 2019-09-04 | 2019-12-03 | 长沙雾谷智能科技有限公司 | A kind of belt conveyor clearing apparatus |
| CN113041754A (en) * | 2021-03-29 | 2021-06-29 | 中国水利水电第四工程局有限公司 | A house is torn open and is taken place atomizing raise dust and administer device for immigration engineering construction |
| CN115159032A (en) * | 2022-06-27 | 2022-10-11 | 四川兆纪光电科技有限公司 | Double-disc front mechanism |
-
2017
- 2017-06-12 CN CN201710435743.5A patent/CN109018927A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110525924A (en) * | 2019-09-04 | 2019-12-03 | 长沙雾谷智能科技有限公司 | A kind of belt conveyor clearing apparatus |
| CN110525924B (en) * | 2019-09-04 | 2020-12-08 | 长沙雾谷智能科技有限公司 | Belt conveyor cleaning device |
| CN113041754A (en) * | 2021-03-29 | 2021-06-29 | 中国水利水电第四工程局有限公司 | A house is torn open and is taken place atomizing raise dust and administer device for immigration engineering construction |
| CN115159032A (en) * | 2022-06-27 | 2022-10-11 | 四川兆纪光电科技有限公司 | Double-disc front mechanism |
| CN115159032B (en) * | 2022-06-27 | 2024-04-26 | 四川兆纪光电科技有限公司 | Double-disc front channel mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181218 |