CN109016112A - A kind of the streamlined manufacturing device and method of fiber-loaded concrete foaming insulation board - Google Patents
A kind of the streamlined manufacturing device and method of fiber-loaded concrete foaming insulation board Download PDFInfo
- Publication number
- CN109016112A CN109016112A CN201810886584.5A CN201810886584A CN109016112A CN 109016112 A CN109016112 A CN 109016112A CN 201810886584 A CN201810886584 A CN 201810886584A CN 109016112 A CN109016112 A CN 109016112A
- Authority
- CN
- China
- Prior art keywords
- fiber
- insulation board
- concrete
- foaming insulation
- packet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 245
- 239000004567 concrete Substances 0.000 title claims abstract description 166
- 238000005187 foaming Methods 0.000 title claims abstract description 137
- 238000009413 insulation Methods 0.000 title claims abstract description 136
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000011159 matrix material Substances 0.000 claims abstract description 97
- 239000002002 slurry Substances 0.000 claims abstract description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000001035 drying Methods 0.000 claims abstract description 53
- 238000009954 braiding Methods 0.000 claims abstract description 13
- 238000004513 sizing Methods 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims description 96
- 238000005096 rolling process Methods 0.000 claims description 69
- 238000005520 cutting process Methods 0.000 claims description 47
- 230000005540 biological transmission Effects 0.000 claims description 38
- 238000009940 knitting Methods 0.000 claims description 30
- 239000002689 soil Substances 0.000 claims description 30
- 238000013329 compounding Methods 0.000 claims description 29
- 230000015271 coagulation Effects 0.000 claims description 28
- 238000005345 coagulation Methods 0.000 claims description 28
- 239000004568 cement Substances 0.000 claims description 27
- 238000005507 spraying Methods 0.000 claims description 23
- 239000002121 nanofiber Substances 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 21
- 239000003365 glass fiber Substances 0.000 claims description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 18
- 239000000725 suspension Substances 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- -1 polypropylene Polymers 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 238000011068 loading method Methods 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 239000011224 oxide ceramic Substances 0.000 claims description 10
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 10
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 9
- 239000003619 algicide Substances 0.000 claims description 9
- 239000002131 composite material Substances 0.000 claims description 9
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 claims description 9
- 229940112669 cuprous oxide Drugs 0.000 claims description 9
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 claims description 9
- 238000009792 diffusion process Methods 0.000 claims description 9
- 239000000839 emulsion Substances 0.000 claims description 9
- 235000013312 flour Nutrition 0.000 claims description 9
- 150000002500 ions Chemical class 0.000 claims description 9
- 229920001155 polypropylene Polymers 0.000 claims description 9
- 239000000377 silicon dioxide Substances 0.000 claims description 9
- 229920005573 silicon-containing polymer Polymers 0.000 claims description 9
- 229940070527 tourmaline Drugs 0.000 claims description 9
- 229910052613 tourmaline Inorganic materials 0.000 claims description 9
- 239000011032 tourmaline Substances 0.000 claims description 9
- 230000009466 transformation Effects 0.000 claims description 9
- IDQBJILTOGBZCR-UHFFFAOYSA-N 1-butoxypropan-1-ol Chemical compound CCCCOC(O)CC IDQBJILTOGBZCR-UHFFFAOYSA-N 0.000 claims description 8
- 239000005843 Thiram Substances 0.000 claims description 8
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 claims description 8
- 229910052912 lithium silicate Inorganic materials 0.000 claims description 8
- 229960002447 thiram Drugs 0.000 claims description 8
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 7
- 229920002472 Starch Polymers 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 235000019698 starch Nutrition 0.000 claims description 6
- 239000008107 starch Substances 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 5
- 239000004909 Moisturizer Substances 0.000 claims description 5
- 239000002518 antifoaming agent Substances 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 5
- 239000004917 carbon fiber Substances 0.000 claims description 5
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 5
- 239000004088 foaming agent Substances 0.000 claims description 5
- 239000004816 latex Substances 0.000 claims description 5
- 229920000126 latex Polymers 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
- 230000001333 moisturizer Effects 0.000 claims description 5
- 239000004094 surface-active agent Substances 0.000 claims description 5
- 238000009736 wetting Methods 0.000 claims description 5
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 4
- 235000013539 calcium stearate Nutrition 0.000 claims description 4
- 239000008116 calcium stearate Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 235000012054 meals Nutrition 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims 1
- 229920002521 macromolecule Polymers 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims 1
- 238000005336 cracking Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 238000005213 imbibition Methods 0.000 abstract description 2
- 238000012805 post-processing Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 16
- 239000000047 product Substances 0.000 description 13
- 238000010521 absorption reaction Methods 0.000 description 11
- 239000010410 layer Substances 0.000 description 10
- 239000004005 microsphere Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000012467 final product Substances 0.000 description 4
- 230000009970 fire resistant effect Effects 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 230000000977 initiatory effect Effects 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 240000007594 Oryza sativa Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 230000003467 diminishing effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011433 polymer cement mortar Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 1
- IXAWXWACDBWEJF-UHFFFAOYSA-L C(CCCCCCC)[Sn+2]CCCCCCCC.C(CCCCCCCCCCC)(=O)[O-].C(CCCCCCCCCCC)(=O)[O-].[Sn+4] Chemical compound C(CCCCCCC)[Sn+2]CCCCCCCC.C(CCCCCCCCCCC)(=O)[O-].C(CCCCCCCCCCC)(=O)[O-].[Sn+4] IXAWXWACDBWEJF-UHFFFAOYSA-L 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229920000715 Mucilage Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000011489 building insulation material Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/10—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses the streamlined manufacturing devices and method of a kind of fiber-loaded concrete foaming insulation board, belong to building materials manufacturing technology, the manufacturing device includes three-dimensional fiber braiding device, concrete Ultrafill device, cuts binding apparatus, foaming and forming apparatus, packet sizing device and drying device；It the described method comprises the following steps: braiding three-dimensional fiber matrix；Prepare fiber concrete blanket；Cut fiber concrete blanket；Prepare foaming insulation board just body；Preparation packet slurry foaming insulation board；Dry packet slurry foaming insulation board；Post-processing.In short, streamlined manufacturing device design of the invention is reasonable, industrialization degree is high.There is intensity height, good toughness, good heat insulation by the product of present invention preparation production, can effectively avoid cracking and reduce water imbibition.
Description
Technical field
The invention belongs to building materials manufacturing technologys, and in particular to a kind of fiber-loaded concrete foaming insulation board
Streamlined manufacturing device and method.
Background technique
Cement insulation board is one of inorganic building thermal insulation material, its thermal and insulating performance is good, ageing-resistant, bonding
Intensity is high, and non-ignitable, is new building insulation material ideal at present, has broad application prospects.However it foams
Cement heat preserving plate category cement-based material, brittleness is larger, while its intensity is lower, generally 0.3~0.6MPa, thus is transporting
With breakage is easy to happen in work progress.According to statistics, the breakage rate of cement insulation board during transportation and construction at present
Up to 15% or more, thus it is most important how to reduce its breakage rate during transportation and construction.It is more currently used
Method, such as increase cement, gypsum protective layer or binding cement fiberboard, calcium silicate board with microporous on cement insulation board surface, though
It so can effectively reduce breakage rate, but cement insulation board self weight dramatically increased, to reduce its heat insulation property
Can, and construction inconvenience is increased, while entire wall thermal insulating system thickness and self weight are dramatically increased, it is easy to produce
Insulation system such as falls off at the security risks.
The Chinese patent of Publication No. 203905187U proposes a kind of fibre reinforced cement insulation board, which includes
Composite foam concrete plate, alkali-proof glass fiber mesh and polymer cement mortar enhancement layer, the composite foaming cement thermal insulation
The upper and lower surface of plate pastes alkali-proof glass fiber mesh, and polymer cement mortar enhancement layer is by spraying, soaking paste or scrapes slurry etc.
Mode brushing is in the upper and lower surface of composite foamed cement insulation board and its four sides.The insulation board overcomes composite foamed water
The disadvantages of mud insulation board brittleness is big, easy to crack, water absorption rate is high, picking is serious, has water absorption rate low (water absorption rate is less than 5%), power
Have excellent performance, thermal coefficient is low, good integrity, is not easily susceptible to cracking, the advantages that durability is good, but due to alkali-resistant glass fibre
Grid cloth high production cost, technical requirements are high, alkaline-resisting coating material requirement is stringent, and production cost is higher.
The Chinese patent of publication number CN104790545A proposes a kind of low alkalinity cracking resistance mucilage fiber enhanced foaming cement
Insulation board, including cement insulation board layer, alkaline-resisting confining bed, glass chopped strand mat layer and the enhancing of low alkalinity cracking resistance rubber cement
Layer, alkaline-resisting confining bed brushing is in the upper and lower surface of cement insulation board and its four sides；Glass chopped strand mat layer package
And be pasted onto the cement insulation board for applying swiped through alkaline-resisting confining bed upper and lower surface and its four sides, and glass fibre
Scrim layer is located between alkaline-resisting confining bed and low alkalinity cracking resistance rubber cement enhancement layer；Low alkalinity cracking resistance rubber cement enhancement layer brushing exists
By the upper and lower surface and its surrounding of the cement insulation board layer that alkaline-resisting confining bed is handled.
But the manufacture craft of two kinds of cement heat preserving plates is all relatively complicated, and industrialized mass production rate is low, also, utilizes
Cement heat preserving plate the defects of there are intensity and toughness to take into account, plate is easy to crack, water absorption rate is high of conventional method preparation.
Summary of the invention
Against the above technical problems, the present invention provides a kind of streamlined manufacture dress of fiber-loaded concrete foaming insulation board
It sets and method.
The technical solution of the present invention is as follows: a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, including
Three-dimensional fiber weaves device, concrete Ultrafill device, cuts binding apparatus, foaming and forming apparatus, packet sizing device and drying
Device；
The three-dimensional fiber braiding device includes thread case, three dimensional knitting machine and the rolling that multiple inside are equipped with nanofibers
Cylinder one, the thread case is equidistantly mounted on the top of the three dimensional knitting machine, and nanofiber is conveyed into three dimensional knitting machine
Nanofibers are woven into three-dimensional fiber matrix by silk, three dimensional knitting machine, and the roller one is located at the lower section of three dimensional knitting machine,
For winding the three-dimensional fiber matrix；
The concrete Ultrafill device rolling stand three includes one rolling stand three of rolling stand, two roller branch of roller
Frame three, concrete spraying device rolling stand three, ultrasonic wave vibro-rammer rolling stand three, one rolling stand three of rolling stand
Totally two, left and right is oppositely arranged respectively, and one rolling stand three of roller for loading three-dimensional fiber matrix rolling stand three is moved to a left side
On one rolling stand three of rolling stand at end, two rolling stand three of roller is located at one rolling stand of rolling stand of right end
On three, one rolling stand three of roller is connect with two rolling stand three of roller by three scrolling of three-dimensional fiber matrix rolling stand, institute
The top that concrete spraying device rolling stand three is located at three-dimensional fiber matrix rolling stand three is stated, is used for three-dimensional fiber matrix
Rolling stand three sprays concrete powder, and the ultrasonic wave vibro-rammer rolling stand three is located at three-dimensional fiber matrix rolling stand
Three lower section, and it is opposite with about three concrete spraying device rolling stands, uniformly for concrete powder diffusion, obtained fibre
The winding of concrete blanket rolling stand three is tieed up on two rolling stand three of roller；
The cutting binding apparatus includes transmission bed, rolling stand two, cutting manipulator, attachment means, the rolling stand
Two are fixedly mounted on the left end of the transmission bed, and the attachment means is mounted on the right end of transmission bed, has the fiber to mix load
The roller two of solidifying soil blanket moves on rolling stand two, and fiber concrete blanket one end is placed on transmission bed, and by transmission bed band
Dynamic to be transported to attachment means one end, the cutting manipulator is located at the rear side of transmission bed and close to attachment means one end；
The foaming and forming apparatus includes thermal-insulating body, temperature controller, hanger, sprinkling disk, water tank, leakage catch basin, institute
The inside that hanger is located at the thermal-insulating body is stated, hanger includes two vertical fixed support rods, and is movably connected in two and erects
To the horizontal hanger rod of fixed supporting bar top, the horizontal hanger rod is equipped with suspension hook, and the suspension hook is used to hang the fibre after hanging cutting
Concrete blanket is tieed up, the water tank is located at the right side wall lower part of thermal-insulating body, and leakage catch basin is connected to the bottom of thermal-insulating body
And be connected with water tank by filter, the sprinkling disk is located at the inner top of thermal-insulating body, and passes through water pump and water tank phase
Even, for making solidificating fiber concrete slab, the temperature controller is mounted on thermal-insulating body to fiber concrete blanket spray water
Right side wall top, for controlling body at the beginning of blowing temperature prepares foaming insulation board；
The packet sizing device includes packet stock tank and boom hoisting, and the packet stock tank is provided with packet slurries, the boom hoisting
It will be at the beginning of foaming insulation board for clamping the horizontal hanger rod of body at the beginning of extension hangs the foaming insulation board positioned at the surface of packet stock tank
Body is immersed in packet stock tank, obtains packet slurry foaming insulation board；
The drying device includes drying box, drying bracket, heating blower, and the drying bracket is located at the drying
The inside of cabinet, is used to support the horizontal hanger rod hung and hang the packet slurry foaming insulation board, and the heating blower is located at drying
The top of cabinet is used for drying box delivered inside hot-air.
Further, the nanofibers are respectively by nanometer zirconium oxide ceramic fiber, nanometer bamboo and woods fiber, nano-glass
Fiber is that 3:1:1 is formed with quantity ratio, and it is excellent that not only there is nanometer zirconium oxide ceramic fiber good fire resistant heat preserving performance also to have
Good toughness can guarantee that three-dimensional fiber matrix does not break when concrete foam volume expands in this, as braiding matrix
It splits；Nanometer bamboo and woods fiber has good anti-corrosion effect；Nanometer glass fiber can increase the intensity of three-dimensional fiber matrix.
Further, the cutting mechanics are equipped with laser navigation equipment on hand, reduce cutting error.
Further, the three-dimensional fiber matrix thickness is 10-30mm, and internal cross section structure is triangle, and porosity is
80-85%, the excessively thin thickness of three-dimensional fiber matrix thickness will affect the last intensity of finished product, and blocked up first is that in braiding difficulty
It is larger, second is that compounding coagulation soil powder is not easy uniformly to spread, it will cause the uneven phenomenon of load, and then final product quality is caused to be deposited
In defect, internal structure is that triangle is not only with good stability, moreover it is possible to reach good erasure effect, in addition, high hole
Gap rate can load more compounding coagulation soil and be not easy to lose powder.
Further, the concrete spraying device includes feed inlet, storage bin, oscillating screen plate and motor, the feed inlet
The upper and lower port of the storage bin is located at oscillating screen plate, the motor is located on the side wall of storage bin and and vibrating screen
Plate is electrically connected, and can prevent concrete powder from accumulating using oscillating screen plate sprinkling concrete powder.
A kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, comprising the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into quantity ratio for 3:1:1
In the different thread cases, it is woven into three-dimensional fiber matrix through the three dimensional knitting machine, and wind on the roller one；
(2) it prepares fiber concrete blanket: the roller one for loading three-dimensional fiber matrix is moved on the rolling stand one, and
Three-dimensional fiber matrix one end is led into the roller two, compounding coagulation soil powder is added to the storage bin from the feed inlet
In, the upper surface 1-2cm by the oscillating screen plate apart from three-dimensional fiber matrix, by the compounding coagulation soil powder with 10-30g/
cm3Dosage vibration be spread across the upper surface of three-dimensional fiber matrix, meanwhile, the ultrasonic wave vibro-rammer is close to three-dimensional fiber matrix
Lower surface, using 25-50KHZ frequency by compounding coagulation soil powder diffusion load to three-dimensional fiber intrinsic silicon, obtained fibre
The winding of concrete blanket is tieed up on roller two, wherein the windup rate of fiber concrete blanket is 0.8-1.2m/min；
(3) it cuts fiber concrete blanket: thering is the roller two of the fiber concrete blanket to move on rolling stand two load,
Fiber concrete blanket one end is placed on transmission bed, and attachment means one end is transported to by the drive of transmission bed, and by attachment means to fibre
Upper nail ring is ordered according to cutting block number in dimension concrete blanket end, is driven bed stop motion, and the cutting manipulator is led in the laser
It navigates under the navigation of instrument, is cut according to being sized, obtain fiber concrete block, after cutting, attachment means unclamps, and
Transmission bed continues to move, and makes after cutting and with the fiber concrete block Automatic-falling for following closely ring；
(4) it prepares foaming insulation board just body: the fiber concrete block with nail ring being passed sequentially through into the suspension hook hanging and is existed
On the horizontal hanger rod, and horizontal hanger rod is placed into the top of two vertical fixed support rods, by the railloading
After, it pushes in thermal-insulating body, using the sprinkling disk to fiber concrete block spray water to complete wetting, opens institute
Temperature controller is stated, controls thermal-insulating body internal temperature at 35-40 DEG C, and keep the temperature 1-3h, obtains foaming insulation board just body；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body at the beginning of hanging the foaming insulation board moves to institute
Boom hoisting is stated, will be infiltrated in packet slurries that body at the beginning of foaming insulation board is completely submerged in the packet stock tank using boom hoisting
3-5 times, each infiltrating time is 3-5s, is spaced 1-3min, obtains packet slurry foaming insulation board；
(6) horizontal hanger rod that the packet slurry foaming insulation board is hung in branch support dry packet slurry foaming insulation board: is hung over into institute
It states on drying bracket, and send to the drying box, open the heating blower, be 60-70 DEG C in temperature, wind speed is
Dry 30-40min under the conditions of 1-2m/s obtains dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring on the packet slurry foaming insulation board of the drying being removed, and the nail hole of formation is utilized and is wrapped
Slurries coating repairing, obtains foamed heat insulating board finished product.
Further, the compounding coagulation soil powder is made of following weight percent: 13-15% nanometers of silica flours,
7-8% phase transformation polymer microsphere, 5-6% diatom powder, 3-4% conch meal, 1.5-2.5% nano-tourmaline, 3-5% are ultra-fine hard
Matter acid calcium, 1.2-1.5% redisperse latex powder, 1-1.5% negative ion powder, 6-7% polypropylene powder, 0.3-0.5% tin dilaurate
Dioctyltin, 3-4%% foaming agent, 1-3% water-reducing agent, 2-3% moisturizer, surplus are cement powder；Wherein, dopen Nano
Silica flour can be improved the wearability of foaming insulation board；Phase transformation polymer microsphere can further increase the guarantor of foaming insulation board
Warm heat-proof quality；Diatom powder can purify nocuousness and penetrating odor when prepared by foaming insulation board itself；Nano-tourmaline and
Negative ion powder can play the role of radiation protection；Bis(lauroyloxy)dioctyltin is avoided as a kind of bubble stabilizer due to table
Face tension force effect, initiation system is unstable, and bubble merging, the generation of fracture phenomena, polypropylene powder can reduce foaming insulation board
Water absorption rate.
Further, the packet slurries are made of following weight percent: 4-5% starch ether, 5-5.5% propylene glycol
Butyl ether, 7-9% polysiloxanes, 8-10% lithium metasilicate, 2-4% cuprous oxide, 0.5-1.5% thiram algicide, 0.3-
0.6% fluorocarbon surfactant, 0.5-1.3%P803 powder defoaming agent, 0.2-0.8%F10 powder water-reducing agent, 0.5-2% at
Film, 0.5-1.5% levelling agent, surplus are organic fluorinated silicone polymer emulsion；Wherein, propandiol butyl ether makes packet slurries obtained
With good splitting resistance；Cuprous oxide and thiram algicide can increase the pollution resistance of packet slurries；Lithium metasilicate can
Improve packet slurries every moist；Organic fluorinated silicone polymer emulsion has excellent water resistance, weatherability and resistance to soiling.
Compared with prior art, the invention has the benefit that
(1) using streamlined manufacturing device of the present invention by weaving three-dimensional fiber matrix, preparing fiber concrete blanket, progress
Cutting forms fiber concrete block, the molding of watering thermal insulation foaming, seven big steps of the processing of packet slurry, drying process and post-processing, with biography
The preparation method of system compares, have can batch production batch production, save the time, use manpower and material resources sparingly, controllability and convenience
High advantage；
(2) foaming insulation board of the invention finally carries out packet slurry processing, splitting resistance using the packet slurries that the present invention prepares
Good, elasticity is good, while having good water resistance, corrosion resistance, weatherability and resistance to ag(e)ing, keeps product durable；
(3) present invention uses nanometer zirconium oxide ceramic fiber, three kinds of nanometer bamboo and woods fiber, nanometer glass fiber nanofibers
Silk, and three-dimensional fiber matrix is woven into using three dimensional weaving technique, with good toughness, intensity is high, porosity is big and load factor is high
The advantages that；
(4) it is mixed to form fiber using ultrasonic wave assisted loading compounding coagulation soil powder into three-dimensional fiber matrix by the present invention
Solidifying soil blanket, the excellent toughness of three-dimensional fiber matrix is maintained when not watering, can freely be crimped, intensity at once after rewatering
It is hardened, and intensity is higher than striaght cement；
(5) foaming and forming apparatus of the invention is by increasing temperature controller, by device internal temperature control in foaming optimum
35-40 DEG C between, be conducive to the molding of foaming, the success rate of foaming greatly improves.
In short, streamlined manufacturing device design of the invention is reasonable, industrialization degree is high, manufacturing time can be saved significantly, is saved
Human-saving physics reduces manufacturing cost.Of the invention preparation method is simple, can operate and repeatability is high.System of the invention
The product of standby production has intensity height, light weight, good toughness, can effectively avoid cracking and reduce water imbibition, also has good
Fire prevention well, heat preservation, heat-insulated, attraction, the effect of electromagnetic shielding.
Detailed description of the invention
Fig. 1 is a kind of structural representation of the streamlined manufacturing device of fiber-loaded concrete foaming insulation board of the invention
Figure.Wherein, 1- three-dimensional fiber braiding device, 11- thread case, 12- three dimensional knitting machine, 13- roller one, 2- concrete ultrasound are filled out
Fill set, 21- rolling stand one, 22- roller two, 23- concrete spraying device, 231- feed inlet, 232- storage bin, 233- vibration
Dynamic sieve plate, 234- motor, 24- ultrasonic wave vibro-rammer, 3- cut binding apparatus, 31- transmission bed, 32- rolling stand two, 33- and cut
Cut manipulator, 331- laser navigation equipment, 34- attachment means, 35- nail ring, 4- foaming and forming apparatus, 41- thermal-insulating body, 42- temperature control
The fixed support rod of device, 43- hanger, 431-, 432- horizontal hanger rod, 433- suspension hook, 44- spray disk, 45- water tank, 46- leakage
Catch basin, 47- filter, 48- water pump, 5- packet sizing device, 51- packet stock tank, 52- boom hoisting, 6- drying device, 61- are dry
Cabinet, 62- drying bracket, 63- heat blower, 7- three-dimensional fiber matrix, 7a- fiber concrete blanket, 7b- fiber concrete
Just body, 7d- packet starch foaming insulation board for block, 7c- foaming insulation board.
Specific embodiment
Embodiment 1
As shown in Figure 1, a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, including three-dimensional fiber are compiled
It knits device 1, concrete Ultrafill device 2, cut binding apparatus 3, foaming and forming apparatus 4, packet sizing device 5 and drying device
6；
It includes thread case 11,12 and of three dimensional knitting machine that multiple inside are equipped with nanofibers that three-dimensional fiber, which weaves device 1,
Roller 1, thread case 11 is equidistantly mounted on the top of three dimensional knitting machine 12, and conveys nanofiber into three dimensional knitting machine 12
Nanofibers are woven into three-dimensional fiber matrix 7 by silk, three dimensional knitting machine 12, and roller 1 is located under three dimensional knitting machine 12
Side, for winding three-dimensional fiber matrix 7；Wherein, nanofibers are fine by nanometer zirconium oxide ceramic fiber, nanometer bamboo and wood respectively
Dimension, nanometer glass fiber are that 3:1:1 is formed with quantity ratio, and nanometer zirconium oxide ceramic fiber not only has good fire resistant heat preserving
Performance also has excellent toughness, in this, as braiding matrix, can guarantee three-dimensional fiber when concrete foam volume expands
Matrix 7 is not broken；Nanometer bamboo and woods fiber has good anti-corrosion effect；Nanometer glass fiber can increase three-dimensional fiber
The intensity of matrix 7.Wherein, three-dimensional fiber matrix 7 is with a thickness of 10mm, and internal cross section structure is triangle, porosity 80%,
The excessively thin thickness of 7 thickness of three-dimensional fiber matrix will affect the last intensity of finished product, and blocked up first is that larger in braiding difficulty, and two
It is that compounding coagulation soil powder is not easy uniformly to spread, will cause the uneven phenomenon of load, and then lead to final product quality existing defects,
Internal structure is that triangle is not only with good stability, moreover it is possible to reach good erasure effect, in addition, high porosity energy
It enough loads more compounding coagulation soil and is not easy to lose powder.
Concrete Ultrafill device 2 includes rolling stand 1, roller 2 22, concrete spraying device 23, ultrasonic wave vibration
Tamping iron 24, rolling stand 1 totally two, left and right is oppositely arranged respectively, and the roller 1 for loading three-dimensional fiber matrix 7 is moved to
On the rolling stand 1 of left end, roller 2 22 is located on the rolling stand 1 of right end, and roller 1 passes through with roller 2 22
The connection of 7 scrolling of three-dimensional fiber matrix, concrete spraying device 23 are located at the top of three-dimensional fiber matrix 7, are used for three-dimensional fiber base
Body 7 sprays concrete powder, wherein concrete spraying device 23 includes feed inlet 231, storage bin 232, oscillating screen plate 233 and electricity
Machine 234, feed inlet 231 and oscillating screen plate 233 are located at the upper and lower port of storage bin 232, and motor 234 is located at storage bin 232
Side wall on and with oscillating screen plate 233 be electrically connected, using oscillating screen plate 233 spray concrete powder can prevent concrete powder
It accumulates at end.Ultrasonic wave vibro-rammer 24 is located at the lower section of three-dimensional fiber matrix 7, and opposite with about 23 concrete spraying device,
Uniformly for concrete powder diffusion, obtained fiber concrete blanket 7a is wound on roller 2 22；
Cutting binding apparatus 3 includes transmission bed 31, rolling stand 2 32, cutting manipulator 33, attachment means 34, rolling stand
2 32 are fixedly mounted on the left end of transmission bed 31, and attachment means 34 is mounted on the right end of transmission bed 31, load is had fiber concrete
The roller 2 22 of blanket 7a moves on rolling stand 2 32, and fiber concrete one end blanket 7a is placed on transmission bed 31, and by passing
The dynamic drive of bed 31 is transported to 34 one end of attachment means, and cutting manipulator 33 is located at the rear side of transmission bed 31 and close to attachment means 34 1
End, cutting manipulator 33 are equipped with laser navigation equipment 331, reduce cutting error.；
Foaming and forming apparatus 4 includes thermal-insulating body 41, temperature controller 42, hanger 43, sprinkling disk 44, water tank 45, leakage collection
Sink 46, hanger 43 are located at the inside of thermal-insulating body 41, and hanger 43 includes two vertical fixed support rods 431, and activity is even
The horizontal hanger rod 432 on two vertical fixed 431 tops of support rod is connect, horizontal hanger rod 432 is equipped with suspension hook 433, suspension hook 433
For hanging the fiber concrete blanket 7a after hanging cutting, water tank 45 is located at the right side wall lower part of thermal-insulating body, leakage catch basin 46
It is connected to the bottom of thermal-insulating body 41 and is connected with water tank 45 by filter 47, sprinkling disk 44 is located at thermal-insulating body 41
Inner top, and be connected by water pump 48 with water tank 45, for keeping solidificating fiber mixed to fiber concrete blanket 7a spray water
Concrete board, temperature controller 42 are mounted on the right side wall top of thermal-insulating body 41, for controlling at the beginning of blowing temperature prepares foaming insulation board
Body 7c；
Packet sizing device 5 includes packet stock tank 51 and boom hoisting 52, and packet stock tank 51 is provided with packet slurries, and boom hoisting 52 is located at
It the surface of packet stock tank 51 will be at the beginning of foaming insulation board for clamping the horizontal hanger rod 432 of body 7c at the beginning of extension hangs foaming insulation board
Body 7c is immersed in packet stock tank 51, obtains packet slurry foaming insulation board 7d；
Drying device 6 includes drying box 61, drying bracket 62, heating blower 63, and drying bracket 62 is located at drying box
The inside of body 61, is used to support the horizontal hanger rod 432 hung and hang packet slurry foaming insulation board 7d, and heating blower 63 is located at drying
The top of cabinet 61 is used for 61 delivered inside hot-air of drying box.
A kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, comprising the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into quantity ratio for 3:1:1
In different thread cases 11, it is woven into three-dimensional fiber matrix 7 through three dimensional knitting machine 12, and wind on roller 1；
(2) it prepares fiber concrete blanket: the roller 1 for loading three-dimensional fiber matrix 7 is moved on rolling stand 1,
And 7 one end of three-dimensional fiber matrix is led into roller 2 22, compounding coagulation soil powder is added to storage bin 232 from feed inlet 231
In, the upper surface 1cm by oscillating screen plate 233 apart from three-dimensional fiber matrix 7, by compounding coagulation soil powder with 10g/cm3Dosage
Vibration is spread across the upper surface of three-dimensional fiber matrix 7, meanwhile, ultrasonic wave vibro-rammer 24 is close to the lower surface of three-dimensional fiber matrix 7,
The diffusion of compounding coagulation soil powder is loaded to inside three-dimensional fiber matrix 7 using 25KHZ frequency, obtained fiber concrete blanket
7a is wound on roller 2 22, wherein the windup rate of fiber concrete blanket 7a is 0.8m/min；Wherein, compounding coagulation soil powder
End is made of following weight percent: 13% nanometer of silica flour, 7% phase transformation polymer microsphere, 5% diatom powder, 3% shell
Powder, 1.5% nano-tourmaline, 3% ultra-fine calcium stearate, 1.2% redisperse latex powder, 1% negative ion powder, 6% polypropylene
Powder, 0.3% Bis(lauroyloxy)dioctyltin, 3%% foaming agent, 1% water-reducing agent, 2% moisturizer, surplus are cement powder；Its
In, dopen Nano silica flour can be improved the wearability of foaming insulation board；Phase transformation polymer microsphere can further increase foaming
The thermal and insulating performance of insulation board；Diatom powder can purify nocuousness and penetrating odor when prepared by foaming insulation board itself；It receives
Rice tourmaline and negative ion powder can play the role of radiation protection；Bis(lauroyloxy)dioctyltin as a kind of bubble stabilizer,
It avoids due to surface tension effects, initiation system is unstable, and bubble merging, the generation of fracture phenomena, polypropylene powder can reduce
The water absorption rate of foaming insulation board.
(3) it cuts fiber concrete blanket: thering is the roller 2 22 of fiber concrete blanket 7a to move to rolling stand 2 32 load
On, fiber concrete one end blanket 7a is placed on transmission bed 31, and 34 one end of attachment means is transported to by the drive of transmission bed 31, and
Upper nail ring 35 is ordered according to cutting block number to the fiber concrete end blanket 7a by attachment means 34, is driven 31 stop motion of bed, cutting machine
Tool hand 33 is cut under the navigation of laser navigation equipment 331 according to being sized, and is obtained fiber concrete block 7b, has been cut
Bi Hou, the release of attachment means 34, and be driven bed 31 and continue to move, make after cutting and have the fiber concrete block 7b of nail ring 35 certainly
It is dynamic to fall off；
(4) it prepares foaming insulation board just body: the fiber concrete block 7b with nail ring 35 being passed sequentially through into suspension hook 433 and is hung
Two vertical tops for fixing support rod 431 are placed on horizontal hanger rod 432, and by horizontal hanger rod 432, hanger 43 is filled
It after load, pushes in thermal-insulating body 41, using sprinkling disk 44 to fiber concrete block 7b spray water to complete wetting, beats
Temperature controller 42 is opened, controls 41 internal temperature of thermal-insulating body at 35 DEG C, and keep the temperature 1h, obtains foaming insulation board just body 7c；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body 7c at the beginning of hanging foaming insulation board moves to lifting
Device 52 will infiltrate 3 in packet slurries that body 7c at the beginning of foaming insulation board is completely submerged in packet stock tank 51 using boom hoisting 52
Secondary, each infiltrating time is 3s, is spaced 1min, obtains packet slurry foaming insulation board 7d；Wherein, packet slurries is by following weight
Percentage composition: 4% starch ether, 5% propandiol butyl ether, 7% polysiloxanes, 8% lithium metasilicate, 2% cuprous oxide, 0.5% good fortune
U.S. double algicide, 0.3% fluorocarbon surfactant, 0.5%P803 powder defoaming agent, 0.2%F10 powder water-reducing agents, 0.5%
Film forming agent, 0.5% levelling agent, surplus are organic fluorinated silicone polymer emulsion；Wherein, propandiol butyl ether makes packet slurries tool obtained
There is good splitting resistance；Cuprous oxide and thiram algicide can increase the pollution resistance of packet slurries；Lithium metasilicate can mention
High packet slurries every moist；Organic fluorinated silicone polymer emulsion has excellent water resistance, weatherability and resistance to soiling.
(6) dry packet slurry foaming insulation board: the horizontal hanger rod 432 that packet slurry foaming insulation board 7d is hung in branch support is hung over dry
It on dry bracket 62, and send to drying box 61, opens heating blower 63, be 60 DEG C in temperature, under the conditions of wind speed is 1m/s
Dry 30min obtains dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring 35 on dry packet slurry foaming insulation board being removed, and packet slurry is utilized to the nail hole of formation
Liquid coating repairing, obtains foamed heat insulating board finished product.
Experimental result: the compression strength of foamed heat insulating board finished product is 0.82Mpa, flexural strength 2.30Mpa, volume water absorption
Rate is 3.0%, and thermal coefficient is 0.065W/ (m.k).
Embodiment 2
As shown in Figure 1, a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, including three-dimensional fiber are compiled
It knits device 1, concrete Ultrafill device 2, cut binding apparatus 3, foaming and forming apparatus 4, packet sizing device 5 and drying device
6；
It includes thread case 11,12 and of three dimensional knitting machine that multiple inside are equipped with nanofibers that three-dimensional fiber, which weaves device 1,
Roller 1, thread case 11 is equidistantly mounted on the top of three dimensional knitting machine 12, and conveys nanofiber into three dimensional knitting machine 12
Nanofibers are woven into three-dimensional fiber matrix 7 by silk, three dimensional knitting machine 12, and roller 1 is located under three dimensional knitting machine 12
Side, for winding three-dimensional fiber matrix 7；Wherein, nanofibers are fine by nanometer zirconium oxide ceramic fiber, nanometer bamboo and wood respectively
Dimension, nanometer glass fiber are that 3:1:1 is formed with quantity ratio, and nanometer zirconium oxide ceramic fiber not only has good fire resistant heat preserving
Performance also has excellent toughness, in this, as braiding matrix, can guarantee three-dimensional fiber when concrete foam volume expands
Matrix 7 is not broken；Nanometer bamboo and woods fiber has good anti-corrosion effect；Nanometer glass fiber can increase three-dimensional fiber
The intensity of matrix 7.Wherein, three-dimensional fiber matrix 7 is with a thickness of 20m, and internal cross section structure is triangle, porosity 82%, and three
The excessively thin thickness of dimension 7 thickness of fibrous matrix will affect the last intensity of finished product, and blocked up first is that larger in braiding difficulty, second is that
Compounding coagulation soil powder is not easy uniformly to spread, and will cause the uneven phenomenon of load, and then lead to final product quality existing defects, interior
Portion's structure is that triangle is not only with good stability, moreover it is possible to reach good erasure effect, in addition, high porosity can
It loads more compounding coagulation soil and is not easy to lose powder.
Concrete Ultrafill device 2 includes rolling stand 1, roller 2 22, concrete spraying device 23, ultrasonic wave vibration
Tamping iron 24, rolling stand 1 totally two, left and right is oppositely arranged respectively, and the roller 1 for loading three-dimensional fiber matrix 7 is moved to
On the rolling stand 1 of left end, roller 2 22 is located on the rolling stand 1 of right end, and roller 1 passes through with roller 2 22
The connection of 7 scrolling of three-dimensional fiber matrix, concrete spraying device 23 are located at the top of three-dimensional fiber matrix 7, are used for three-dimensional fiber base
Body 7 sprays concrete powder, wherein concrete spraying device 23 includes feed inlet 231, storage bin 232, oscillating screen plate 233 and electricity
Machine 234, feed inlet 231 and oscillating screen plate 233 are located at the upper and lower port of storage bin 232, and motor 234 is located at storage bin 232
Side wall on and with oscillating screen plate 233 be electrically connected, using oscillating screen plate 233 spray concrete powder can prevent concrete powder
It accumulates at end.Ultrasonic wave vibro-rammer 24 is located at the lower section of three-dimensional fiber matrix 7, and opposite with about 23 concrete spraying device,
Uniformly for concrete powder diffusion, obtained fiber concrete blanket 7a is wound on roller 2 22；
Cutting binding apparatus 3 includes transmission bed 31, rolling stand 2 32, cutting manipulator 33, attachment means 34, rolling stand
2 32 are fixedly mounted on the left end of transmission bed 31, and attachment means 34 is mounted on the right end of transmission bed 31, load is had fiber concrete
The roller 2 22 of blanket 7a moves on rolling stand 2 32, and fiber concrete one end blanket 7a is placed on transmission bed 31, and by passing
The dynamic drive of bed 31 is transported to 34 one end of attachment means, and cutting manipulator 33 is located at the rear side of transmission bed 31 and close to attachment means 34 1
End, cutting manipulator 33 are equipped with laser navigation equipment 331, reduce cutting error.；
Foaming and forming apparatus 4 includes thermal-insulating body 41, temperature controller 42, hanger 43, sprinkling disk 44, water tank 45, leakage collection
Sink 46, hanger 43 are located at the inside of thermal-insulating body 41, and hanger 43 includes two vertical fixed support rods 431, and activity is even
The horizontal hanger rod 432 on two vertical fixed 431 tops of support rod is connect, horizontal hanger rod 432 is equipped with suspension hook 433, suspension hook 433
For hanging the fiber concrete blanket 7a after hanging cutting, water tank 45 is located at the right side wall lower part of thermal-insulating body, leakage catch basin 46
It is connected to the bottom of thermal-insulating body 41 and is connected with water tank 45 by filter 47, sprinkling disk 44 is located at thermal-insulating body 41
Inner top, and be connected by water pump 48 with water tank 45, for keeping solidificating fiber mixed to fiber concrete blanket 7a spray water
Concrete board, temperature controller 42 are mounted on the right side wall top of thermal-insulating body 41, for controlling at the beginning of blowing temperature prepares foaming insulation board
Body 7c；
Packet sizing device 5 includes packet stock tank 51 and boom hoisting 52, and packet stock tank 51 is provided with packet slurries, and boom hoisting 52 is located at
It the surface of packet stock tank 51 will be at the beginning of foaming insulation board for clamping the horizontal hanger rod 432 of body 7c at the beginning of extension hangs foaming insulation board
Body 7c is immersed in packet stock tank 51, obtains packet slurry foaming insulation board 7d；
Drying device 6 includes drying box 61, drying bracket 62, heating blower 63, and drying bracket 62 is located at drying box
The inside of body 61, is used to support the horizontal hanger rod 432 hung and hang packet slurry foaming insulation board 7d, and heating blower 63 is located at drying
The top of cabinet 61 is used for 61 delivered inside hot-air of drying box.
A kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, comprising the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into quantity ratio for 3:1:1
In different thread cases 11, it is woven into three-dimensional fiber matrix 7 through three dimensional knitting machine 12, and wind on roller 1；
(2) it prepares fiber concrete blanket: the roller 1 for loading three-dimensional fiber matrix 7 is moved on rolling stand 1,
And 7 one end of three-dimensional fiber matrix is led into roller 2 22, compounding coagulation soil powder is added to storage bin 232 from feed inlet 231
In, the upper surface 1.5cm by oscillating screen plate 233 apart from three-dimensional fiber matrix 7, by compounding coagulation soil powder with 20g/cm3Agent
Amount vibration is spread across the upper surface of three-dimensional fiber matrix 7, meanwhile, ultrasonic wave vibro-rammer 24 is close to the following table of three-dimensional fiber matrix 7
Face is loaded to the diffusion of compounding coagulation soil powder inside three-dimensional fiber matrix 7 using 35KHZ frequency, obtained fiber concrete
Blanket 7a is wound on roller 2 22, wherein the windup rate of fiber concrete blanket 7a is 1.0m/min；Wherein, compounding coagulation soil
Powder is made of following weight percent: 14% nanometer of silica flour, 7.5% phase transformation polymer microsphere, 5.5% diatom powder,
3.5% conch meal, 2% nano-tourmaline, 4% ultra-fine calcium stearate, 1.3% redisperse latex powder, 1.3% negative ion powder,
6.5% polypropylene powder, 0.4% Bis(lauroyloxy)dioctyltin, 3.5%% foaming agent, 2% water-reducing agent, 2.5% moisturizer, it is remaining
Amount is cement powder；Wherein, dopen Nano silica flour can be improved the wearability of foaming insulation board；Phase transformation polymer microsphere can
Further increase the thermal and insulating performance of foaming insulation board；Diatom powder can purify nocuousness when foaming insulation board itself preparation
And penetrating odor；Nano-tourmaline and negative ion powder can play the role of radiation protection；Bis(lauroyloxy)dioctyltin conduct
A kind of bubble stabilizer is avoided due to surface tension effects, and initiation system is unstable, bubble merging, the generation of fracture phenomena,
Polypropylene powder can reduce the water absorption rate of foaming insulation board.
(3) it cuts fiber concrete blanket: thering is the roller 2 22 of fiber concrete blanket 7a to move to rolling stand 2 32 load
On, fiber concrete one end blanket 7a is placed on transmission bed 31, and 34 one end of attachment means is transported to by the drive of transmission bed 31, and
Upper nail ring 35 is ordered according to cutting block number to the fiber concrete end blanket 7a by attachment means 34, is driven 31 stop motion of bed, cutting machine
Tool hand 33 is cut under the navigation of laser navigation equipment 331 according to being sized, and is obtained fiber concrete block 7b, has been cut
Bi Hou, the release of attachment means 34, and be driven bed 31 and continue to move, make after cutting and have the fiber concrete block 7b of nail ring 35 certainly
It is dynamic to fall off；
(4) it prepares foaming insulation board just body: the fiber concrete block 7b with nail ring 35 being passed sequentially through into suspension hook 433 and is hung
Two vertical tops for fixing support rod 431 are placed on horizontal hanger rod 432, and by horizontal hanger rod 432, hanger 43 is filled
It after load, pushes in thermal-insulating body 41, using sprinkling disk 44 to fiber concrete block 7b spray water to complete wetting, beats
Temperature controller 42 is opened, controls 41 internal temperature of thermal-insulating body at 37 DEG C, and keep the temperature 2h, obtains foaming insulation board just body 7c；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body 7c at the beginning of hanging foaming insulation board moves to lifting
Device 52 will infiltrate 4 in packet slurries that body 7c at the beginning of foaming insulation board is completely submerged in packet stock tank 51 using boom hoisting 52
Secondary, each infiltrating time is 4s, is spaced 2min, obtains packet slurry foaming insulation board 7d；Wherein, packet slurries is by following weight
Percentage composition: 4.5% starch ether, 5.3% propandiol butyl ether, 8% polysiloxanes, 9% lithium metasilicate, 3% cuprous oxide,
1.0% thiram algicide, 0.45% fluorocarbon surfactant, 0.9%P803 powder defoaming agent, 0.5%F10 powder diminishing
Agent, 1.2% film forming agent, 1.0% levelling agent, surplus are organic fluorinated silicone polymer emulsion；Wherein, propandiol butyl ether makes obtained
Packet slurries have good splitting resistance；Cuprous oxide and thiram algicide can increase the pollution resistance of packet slurries；Silicic acid
Lithium can be improved packet slurries every moist；Organic fluorinated silicone polymer emulsion has excellent water resistance, weatherability and resistance to soiling.
(6) dry packet slurry foaming insulation board: the horizontal hanger rod 432 that packet slurry foaming insulation board 7d is hung in branch support is hung over dry
It on dry bracket 62, and send to drying box 61, opens heating blower 63, be 65 DEG C in temperature, wind speed is 1.5m/s condition
Lower dry 35min obtains dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring 35 on dry packet slurry foaming insulation board being removed, and packet slurry is utilized to the nail hole of formation
Liquid coating repairing, obtains foamed heat insulating board finished product.
Experimental result: the compression strength of foamed heat insulating board finished product is 1.35Mpa, flexural strength 2.15Mpa, volume water absorption
Rate is 2.7%, and thermal coefficient is 0.074W/ (m.k).
Embodiment 3
As shown in Figure 1, a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, including three-dimensional fiber are compiled
It knits device 1, concrete Ultrafill device 2, cut binding apparatus 3, foaming and forming apparatus 4, packet sizing device 5 and drying device
6；
It includes thread case 11,12 and of three dimensional knitting machine that multiple inside are equipped with nanofibers that three-dimensional fiber, which weaves device 1,
Roller 1, thread case 11 is equidistantly mounted on the top of three dimensional knitting machine 12, and conveys nanofiber into three dimensional knitting machine 12
Nanofibers are woven into three-dimensional fiber matrix 7 by silk, three dimensional knitting machine 12, and roller 1 is located under three dimensional knitting machine 12
Side, for winding three-dimensional fiber matrix 7；Wherein, nanofibers are fine by nanometer zirconium oxide ceramic fiber, nanometer bamboo and wood respectively
Dimension, nanometer glass fiber are that 3:1:1 is formed with quantity ratio, and nanometer zirconium oxide ceramic fiber not only has good fire resistant heat preserving
Performance also has excellent toughness, in this, as braiding matrix, can guarantee three-dimensional fiber when concrete foam volume expands
Matrix 7 is not broken；Nanometer bamboo and woods fiber has good anti-corrosion effect；Nanometer glass fiber can increase three-dimensional fiber
The intensity of matrix 7.Wherein, three-dimensional fiber matrix 7 is with a thickness of 30mm, and internal cross section structure is triangle, porosity 85%,
The excessively thin thickness of 7 thickness of three-dimensional fiber matrix will affect the last intensity of finished product, and blocked up first is that larger in braiding difficulty, and two
It is that compounding coagulation soil powder is not easy uniformly to spread, will cause the uneven phenomenon of load, and then lead to final product quality existing defects,
Internal structure is that triangle is not only with good stability, moreover it is possible to reach good erasure effect, in addition, high porosity energy
It enough loads more compounding coagulation soil and is not easy to lose powder.
Concrete Ultrafill device 2 includes rolling stand 1, roller 2 22, concrete spraying device 23, ultrasonic wave vibration
Tamping iron 24, rolling stand 1 totally two, left and right is oppositely arranged respectively, and the roller 1 for loading three-dimensional fiber matrix 7 is moved to
On the rolling stand 1 of left end, roller 2 22 is located on the rolling stand 1 of right end, and roller 1 passes through with roller 2 22
The connection of 7 scrolling of three-dimensional fiber matrix, concrete spraying device 23 are located at the top of three-dimensional fiber matrix 7, are used for three-dimensional fiber base
Body 7 sprays concrete powder, wherein concrete spraying device 23 includes feed inlet 231, storage bin 232, oscillating screen plate 233 and electricity
Machine 234, feed inlet 231 and oscillating screen plate 233 are located at the upper and lower port of storage bin 232, and motor 234 is located at storage bin 232
Side wall on and with oscillating screen plate 233 be electrically connected, using oscillating screen plate 233 spray concrete powder can prevent concrete powder
It accumulates at end.Ultrasonic wave vibro-rammer 24 is located at the lower section of three-dimensional fiber matrix 7, and opposite with about 23 concrete spraying device,
Uniformly for concrete powder diffusion, obtained fiber concrete blanket 7a is wound on roller 2 22；
Cutting binding apparatus 3 includes transmission bed 31, rolling stand 2 32, cutting manipulator 33, attachment means 34, rolling stand
2 32 are fixedly mounted on the left end of transmission bed 31, and attachment means 34 is mounted on the right end of transmission bed 31, load is had fiber concrete
The roller 2 22 of blanket 7a moves on rolling stand 2 32, and fiber concrete one end blanket 7a is placed on transmission bed 31, and by passing
The dynamic drive of bed 31 is transported to 34 one end of attachment means, and cutting manipulator 33 is located at the rear side of transmission bed 31 and close to attachment means 34 1
End, cutting manipulator 33 are equipped with laser navigation equipment 331, reduce cutting error；
Foaming and forming apparatus 4 includes thermal-insulating body 41, temperature controller 42, hanger 43, sprinkling disk 44, water tank 45, leakage collection
Sink 46, hanger 43 are located at the inside of thermal-insulating body 41, and hanger 43 includes two vertical fixed support rods 431, and activity is even
The horizontal hanger rod 432 on two vertical fixed 431 tops of support rod is connect, horizontal hanger rod 432 is equipped with suspension hook 433, suspension hook 433
For hanging the fiber concrete blanket 7a after hanging cutting, water tank 45 is located at the right side wall lower part of thermal-insulating body, leakage catch basin 46
It is connected to the bottom of thermal-insulating body 41 and is connected with water tank 45 by filter 47, sprinkling disk 44 is located at thermal-insulating body 41
Inner top, and be connected by water pump 48 with water tank 45, for keeping solidificating fiber mixed to fiber concrete blanket 7a spray water
Concrete board, temperature controller 42 are mounted on the right side wall top of thermal-insulating body 41, for controlling at the beginning of blowing temperature prepares foaming insulation board
Body 7c；
Packet sizing device 5 includes packet stock tank 51 and boom hoisting 52, and packet stock tank 51 is provided with packet slurries, and boom hoisting 52 is located at
It the surface of packet stock tank 51 will be at the beginning of foaming insulation board for clamping the horizontal hanger rod 432 of body 7c at the beginning of extension hangs foaming insulation board
Body 7c is immersed in packet stock tank 51, obtains packet slurry foaming insulation board 7d；
Drying device 6 includes drying box 61, drying bracket 62, heating blower 63, and drying bracket 62 is located at drying box
The inside of body 61, is used to support the horizontal hanger rod 432 hung and hang packet slurry foaming insulation board 7d, and heating blower 63 is located at drying
The top of cabinet 61 is used for 61 delivered inside hot-air of drying box.
A kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, comprising the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into quantity ratio for 3:1:1
In different thread cases 11, it is woven into three-dimensional fiber matrix 7 through three dimensional knitting machine 12, and wind on roller 1；
(2) it prepares fiber concrete blanket: the roller 1 for loading three-dimensional fiber matrix 7 is moved on rolling stand 1,
And 7 one end of three-dimensional fiber matrix is led into roller 2 22, compounding coagulation soil powder is added to storage bin 232 from feed inlet 231
In, the upper surface 2cm by oscillating screen plate 233 apart from three-dimensional fiber matrix 7, by compounding coagulation soil powder with 30g/cm3Dosage
Vibration is spread across the upper surface of three-dimensional fiber matrix 7, meanwhile, ultrasonic wave vibro-rammer 24 is close to the lower surface of three-dimensional fiber matrix 7,
The diffusion of compounding coagulation soil powder is loaded to inside three-dimensional fiber matrix 7 using 50KHZ frequency, obtained fiber concrete blanket
7a is wound on roller 2 22, wherein the windup rate of fiber concrete blanket 7a is 1.2m/min；Wherein, compounding coagulation soil powder
End is made of following weight percent: 15% nanometer of silica flour, 8% phase transformation polymer microsphere, 6% diatom powder, 4% shell
Powder, 2.5% nano-tourmaline, 5% ultra-fine calcium stearate, 1.5% redisperse latex powder, 1.5% negative ion powder, 7% polypropylene
Powder, 0.5% Bis(lauroyloxy)dioctyltin, 4%% foaming agent, 3% water-reducing agent, 3% moisturizer, surplus are cement powder；Its
In, dopen Nano silica flour can be improved the wearability of foaming insulation board；Phase transformation polymer microsphere can further increase foaming
The thermal and insulating performance of insulation board；Diatom powder can purify nocuousness and penetrating odor when prepared by foaming insulation board itself；It receives
Rice tourmaline and negative ion powder can play the role of radiation protection；Bis(lauroyloxy)dioctyltin as a kind of bubble stabilizer,
It avoids due to surface tension effects, initiation system is unstable, and bubble merging, the generation of fracture phenomena, polypropylene powder can reduce
The water absorption rate of foaming insulation board.
(3) it cuts fiber concrete blanket: thering is the roller 2 22 of fiber concrete blanket 7a to move to rolling stand 2 32 load
On, fiber concrete one end blanket 7a is placed on transmission bed 31, and 34 one end of attachment means is transported to by the drive of transmission bed 31, and
Upper nail ring 35 is ordered according to cutting block number to the fiber concrete end blanket 7a by attachment means 34, is driven 31 stop motion of bed, cutting machine
Tool hand 33 is cut under the navigation of laser navigation equipment 331 according to being sized, and is obtained fiber concrete block 7b, has been cut
Bi Hou, the release of attachment means 34, and be driven bed 31 and continue to move, make after cutting and have the fiber concrete block 7b of nail ring 35 certainly
It is dynamic to fall off；
(4) it prepares foaming insulation board just body: the fiber concrete block 7b with nail ring 35 being passed sequentially through into suspension hook 433 and is hung
Two vertical tops for fixing support rod 431 are placed on horizontal hanger rod 432, and by horizontal hanger rod 432, hanger 43 is filled
It after load, pushes in thermal-insulating body 41, using sprinkling disk 44 to fiber concrete block 7b spray water to complete wetting, beats
Temperature controller 42 is opened, controls 41 internal temperature of thermal-insulating body at 40 DEG C, and keep the temperature 3h, obtains foaming insulation board just body 7c；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body 7c at the beginning of hanging foaming insulation board moves to lifting
Device 52 will infiltrate 5 in packet slurries that body 7c at the beginning of foaming insulation board is completely submerged in packet stock tank 51 using boom hoisting 52
Secondary, each infiltrating time is 5s, is spaced 3min, obtains packet slurry foaming insulation board 7d；Wherein, packet slurries is by following weight
Percentage composition: 5% starch ether, 5.5% propandiol butyl ether, 9% polysiloxanes, 10% lithium metasilicate, 4% cuprous oxide,
1.5% thiram algicide, 0.6% fluorocarbon surfactant, 1.3%P803 powder defoaming agent, 0.8%F10 powder diminishing
Agent, 2% film forming agent, 1.5% levelling agent, surplus are organic fluorinated silicone polymer emulsion；Wherein, propandiol butyl ether makes packet obtained
Slurries have good splitting resistance；Cuprous oxide and thiram algicide can increase the pollution resistance of packet slurries；Lithium metasilicate
Can be improved packet slurries every moist；Organic fluorinated silicone polymer emulsion has excellent water resistance, weatherability and resistance to soiling.
(6) dry packet slurry foaming insulation board: the horizontal hanger rod 432 that packet slurry foaming insulation board 7d is hung in branch support is hung over dry
It on dry bracket 62, and send to drying box 61, opens heating blower 63, be 70 DEG C in temperature, under the conditions of wind speed is 2m/s
Dry 40min obtains dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring 35 on dry packet slurry foaming insulation board being removed, and packet slurry is utilized to the nail hole of formation
Liquid coating repairing, obtains foamed heat insulating board finished product.
Experimental result: the compression strength of foamed heat insulating board finished product is 1.1Mpa, flexural strength 2.0Mpa, volume water absorption rate
It is 3.2%, thermal coefficient is 0.075W/ (m.k).
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (7)
1. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board, which is characterized in that compiled including three-dimensional fiber
Knit device (1), concrete Ultrafill device (2), cut binding apparatus (3), foaming and forming apparatus (4), packet sizing device (5) and
Drying device (6)；
Three-dimensional fiber braiding device (1) includes thread case (11), the three dimensional knitting machine that multiple inside are equipped with nanofibers
(12) and roller one (13), the thread case (11) is equidistantly mounted on the top of the three dimensional knitting machine (12), and compiles to three-dimensional
Nanofibers are conveyed in loom (12), nanofibers are woven into three-dimensional fiber matrix (7) by three dimensional knitting machine (12), described
Roller one (13) is located at the lower section of three dimensional knitting machine (12), for winding the three-dimensional fiber matrix (7)；
The concrete Ultrafill device (2) include rolling stand one (21), roller two (22), concrete spraying device (23),
Ultrasonic wave vibro-rammer (24), the rolling stand one (21) totally two, left and right is oppositely arranged respectively, will load three-dimensional fiber matrix
(7) roller one (13) moves on the rolling stand one (21) of left end, and the roller two (22) is located at the rolling stand one of right end
(21) on, roller one (13) is connect with roller two (22) by three-dimensional fiber matrix (7) scrolling, the concrete spraying device (23)
Positioned at the top of three-dimensional fiber matrix (7), for spraying concrete powder to three-dimensional fiber matrix (7), the ultrasonic wave vibrates
Plate (24) is located at the lower section of three-dimensional fiber matrix (7), and opposite up and down with concrete spraying device (23), expands for concrete powder
The fiber concrete blanket (7a) uniformly obtained is dissipated to wind on roller two (22)；
The cutting binding apparatus (3) includes transmission bed (31), rolling stand two (32), cutting manipulator (33), attachment means
(34), the rolling stand two (32) is fixedly mounted on the left end of transmission bed (31), and the attachment means (34) is mounted on biography
The right end of dynamic bed (31), has the roller two (22) of the fiber concrete blanket (7a) to move on rolling stand two (32) load,
And fiber concrete blanket one end (7a) is placed in transmission bed (31), and driven by transmission bed (31) and be transported to attachment means (34) one
End, the cutting manipulator (33) are located at the rear side of transmission bed (31) and close to attachment means (34) one end；
The foaming and forming apparatus (4) includes thermal-insulating body (41), temperature controller (42), hanger (43), sprinkling disk (44), water tank
(45), leakage catch basin (46), the hanger (43) are located at the inside of the thermal-insulating body (41), and hanger (43) includes two perpendicular
To fixed support rod (431), and it is movably connected in the horizontal hanger rod (432) on two vertical fixed support rod (431) tops, institute
Horizontal hanger rod (432) are stated equipped with suspension hook (433), the suspension hook (433) is used to hang the fiber concrete blanket (7a) after hanging cutting,
The water tank (45) is located at the right side wall lower part of thermal-insulating body, and leakage catch basin (46) is connected to the bottom of thermal-insulating body (41)
And be connected with water tank (45) by filter (47), sprinkling disk (44) is located at the inner top of thermal-insulating body (41), and leads to
Water pump (48) is crossed to be connected with water tank (45), for making solidificating fiber concrete slab to fiber concrete blanket (7a) spray water,
The temperature controller (42) is mounted on the right side wall top of thermal-insulating body (41), for controlling at the beginning of blowing temperature prepares foaming insulation board
Body (7c)；
The packet sizing device (5) includes packet stock tank (51) and boom hoisting (52), and the packet stock tank (51) is provided with packet slurries, institute
The surface that boom hoisting (52) is located at packet stock tank (51) is stated, for clamping the cross of body (7c) at the beginning of extension hangs the foaming insulation board
To sunpender (432), body at the beginning of foaming insulation board (7c) is immersed in packet stock tank (51), obtains packet slurry foaming insulation board (7d)；
The drying device (6) includes drying box (61), drying bracket (62), heating blower (63), the drying bracket
(62) it is located at the inside of the drying box (61), is used to support the horizontal hanger rod that extension hangs packet slurry foaming insulation board (7d)
(432), heating blower (63) is located at the top of drying box (61), for empty to drying box (61) delivered inside heat
Gas.
2. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board as described in claim 1, feature exist
In the nanofibers are with quantity ratio by nanometer zirconium oxide ceramic fiber, nanometer bamboo and woods fiber, nanometer glass fiber respectively
3:1:1 composition.
3. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board as described in claim 1, feature exist
In the cutting manipulator (33) is equipped with laser navigation equipment (331).
4. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board as described in claim 1, feature exist
In, the concrete spraying device (23) include feed inlet (231), storage bin (232), oscillating screen plate (233) and motor (234),
The feed inlet (231) and oscillating screen plate (233) are located at the upper and lower port of the storage bin (232), the motor (234)
It is electrically connected on the side wall of storage bin (232) and with oscillating screen plate (233).
5. a kind of manufacturing method of three-dimensional fiber load concrete foaming insulation board, which comprises the following steps:
(1) it weaves three-dimensional fiber matrix: composite fibre, carbon fiber, glass fibre is respectively charged into difference with quantity ratio for 3:1:1
The thread case (11) in, be woven into three-dimensional fiber matrix (7) through the three dimensional knitting machine (12), and wind in the roller
On one (13)；
(2) it prepares fiber concrete blanket: the roller one (13) for loading three-dimensional fiber matrix (7) is moved into the rolling stand one
(21) on, and three-dimensional fiber matrix (7) one end is led into the roller two (22), it is mixed that compounding is added from the feed inlet (231)
Upper surface 1- of the solidifying soil powder in the storage bin (232), by the oscillating screen plate (233) apart from three-dimensional fiber matrix (7)
2cm, by the compounding coagulation soil powder with 10-30g/cm3Dosage vibration be spread across the upper surfaces of three-dimensional fiber matrix (7), meanwhile,
The ultrasonic wave vibro-rammer (24) is close to the lower surface of three-dimensional fiber matrix (7), using 25-50KHZ frequency by compounding coagulation
Native powder diffusion loads to three-dimensional fiber matrix (7) inside, and obtained fiber concrete blanket (7a) is wound on roller two (22),
Wherein, the windup rate of fiber concrete blanket (7a) is 0.8-1.2m/min；
(3) it cuts fiber concrete blanket: thering is the roller two (22) of the fiber concrete blanket (7a) to move to rolling stand load
On two (32), fiber concrete blanket one end (7a) is placed in transmission bed (31), and is driven by transmission bed (31) and is transported to bookbinding
Device (34) one end, and upper nail ring (35) is ordered according to cutting block number to the fiber concrete blanket end (7a) by attachment means (34), it is driven
Bed (31) stop motion, the cutting manipulator (33) under the navigation of the laser navigation equipment (331), according to be sized into
Row is cut, and obtains fiber concrete block (7b), and after cutting, attachment means (34) unclamps, and is driven bed (31) and is continued to move, and is made
After cutting and with described fiber concrete block (7b) Automatic-falling for following closely ring (35)；
(4) it prepares foaming insulation board just body: the fiber concrete block (7b) with nail ring (35) is passed sequentially through into the suspension hook
(433) hanging is placed into two vertical fixed support rods on the horizontal hanger rod (432), and by horizontal hanger rod (432)
(431) top after loading the hanger (43), pushes in thermal-insulating body (41), utilizes the sprinkling disk (44)
To fiber concrete block (7b) spray water to complete wetting, open the temperature controller (42), the internal temperature of control thermal-insulating body (41)
Degree keeps the temperature 1-3h at 35-40 DEG C, obtains foaming insulation board just body (7c)；
(5) preparation packet slurry foaming insulation board: the horizontal hanger rod that clamping is hung to body (7c) at the beginning of hanging the foaming insulation board moves to institute
Boom hoisting (52) are stated, body at the beginning of foaming insulation board (7c) is completely submerged in the packet stock tank (51) using boom hoisting (52)
Packet slurries in infiltrate 3-5 times, each infiltrating time be 3-5s, be spaced 1-3min, obtain packet slurry foaming insulation board (7d)；
(6) dry packet slurry foaming insulation board: the horizontal hanger rod (432) that packet slurry foaming insulation board (7d) is hung in branch support is hung
It on the drying bracket (62), and send to the drying box (61), opens the heating blower (63), be in temperature
60-70 DEG C, wind speed dry 30-40min under the conditions of being 1-2m/s, obtain dry packet slurry foaming insulation board；
(7) it post-processes: the nail ring (35) on the packet slurry foaming insulation board of the drying being removed, and the nail hole of formation is utilized and is wrapped
Slurries coating repairing, obtains foamed heat insulating board finished product.
6. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board as claimed in claim 5, feature exist
In the compounding coagulation soil powder is made of following weight percent: 13-15% nanometers of silica flours, 7-8% phase transformation macromolecule
Microballoon, 5-6% diatom powder, 3-4% conch meal, 1.5-2.5% nano-tourmaline, the ultra-fine calcium stearate of 3-5%, 1.2-1.5%
Redisperse latex powder, 1-1.5% negative ion powder, 6-7% polypropylene powder, 0.3-0.5% Bis(lauroyloxy)dioctyltin, 3-
4%% foaming agent, 1-3% water-reducing agent, 2-3% moisturizer, surplus are cement powder.
7. a kind of streamlined manufacturing device of fiber-loaded concrete foaming insulation board as claimed in claim 5, feature exist
In the packet slurries are made of following weight percent: 4-5% starch ether, 5-5.5% propandiol butyl ether, the poly- silicon of 7-9%
Oxygen alkane, 8-10% lithium metasilicate, 2-4% cuprous oxide, 0.5-1.5% thiram algicide, 0.3-0.6% fluoro-carbon surface active
Agent, 0.5-1.3%P803 powder defoaming agent, 0.2-0.8%F10 powder water-reducing agent, 0.5-2% film forming agent, 0.5-1.5% levelling
Agent, surplus are organic fluorinated silicone polymer emulsion.
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Effective date of registration: 20190624 Address after: 223600 Shuyang County Development Zone, Suqian City, Jiangsu Province, east of Shuqi Road, north of Xiaoshan Road Applicant after: Ai Shangshuyang New Material Technology Co., Ltd. Address before: 100070 B3388, 3, 8 hang Feng Road, Science City, Fengtai District, Beijing (Park) Applicant before: Beijing Kai Shun Beijing Teng Technology Co., Ltd. |
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