CN109014944B - Plate processing system - Google Patents

Plate processing system Download PDF

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Publication number
CN109014944B
CN109014944B CN201810828378.9A CN201810828378A CN109014944B CN 109014944 B CN109014944 B CN 109014944B CN 201810828378 A CN201810828378 A CN 201810828378A CN 109014944 B CN109014944 B CN 109014944B
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CN
China
Prior art keywords
plate
panel
finished product
processing system
processing
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Expired - Fee Related
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CN201810828378.9A
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Chinese (zh)
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CN109014944A (en
Inventor
颜标兵
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Guangdong Hanzi Electrical Appliance Co ltd
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Guangdong Hanzi Electrical Appliance Co ltd
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Priority to CN201810828378.9A priority Critical patent/CN109014944B/en
Publication of CN109014944A publication Critical patent/CN109014944A/en
Application granted granted Critical
Publication of CN109014944B publication Critical patent/CN109014944B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/06Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Punching Or Piercing (AREA)

Abstract

The application discloses panel system of processing, treat the whole in-process that processing panel processed and obtain first finished product panel, directly with material feeding unit, the grooving device, stamping device, rolling press device and cutting device design into interconnect's complete production line, the data send process of panel is accomplished by conveyer, need not take off panel from a lathe, move panel to another lathe and handle, do not need the manual work to carry out the transfer and processing to panel, the transfer link of panel has been saved, working hour has been saved, manpower resources have been practiced thrift, machining efficiency has been improved, it is more to have solved current panel processing transfer link, the length of the machinist is long, the extravagant manpower, and appear easily because of the transfer panel takes place mechanical collision or artificial damage, make the panel appear the technical problem of scraping colored or the risk of deformation.

Description

Plate processing system
Technical Field
The application relates to the technical field of machining, in particular to a plate machining system.
Background
Along with the development of social economy, the living standard of people is continuously improved, the requirements of people on home life are higher and higher, and the cabinet is one of home supplies which are often used in the daily life, work and learning processes of people, and brings convenience to people.
The cupboard generally comprises a plurality of cupboard boards, current cupboard board generally adopts panel processing to form, demand volume along with the cupboard is fast growing, the panel demand volume of cupboard board is also bigger and bigger, but current panel processing mode is in panel course of working, need earlier the length of having tailor panel at the shearing lathe, remove panel again and move punching press lathe punching press panel, then remove and carry out panel roll extrusion hem shaping to the roll forming lathe again, the transfer link is more, the man-hour of having increased processing, low in machining efficiency, extravagant manpower, and the transfer in-process appears easily because of mechanical collision or artificial damage, make panel appear scraping flower or the risk of warping.
Disclosure of Invention
The application provides a panel system of processing for it is more to solve current panel processing transfer link, and the processing man-hour is long, and machining efficiency is low, extravagant manpower, and appears easily because of the mechanical collision or the artificial damage of transfer panel emergence, makes the technical problem of the risk that the flower or warp appear scraping in panel.
The application provides a panel processing system, includes: the device comprises a feeding device, a grooving device, a stamping device, a rolling device, a cutting device and a conveying device;
the feeding device is used for feeding the plate to be processed into the grooving device;
the grooving device is used for grooving the plate to be processed at a first preset position to obtain a grooved plate with a notch, and the grooved plate is conveyed to the conveying device, so that the conveying device conveys the grooved plate to the stamping device;
the stamping device is used for stamping the slotted plate at a second preset position to obtain a stamped plate, and the slotted plate is conveyed to the conveying device, so that the conveying device conveys the slotted plate to the rolling device;
the rolling device is used for performing edge folding and roll forming on the second preset position of the slotted plate to obtain a rolled plate, and the rolled plate is sent to the conveying device, so that the conveying device conveys the rolled plate to the cutting device;
and the cutting device is used for cutting the rolled plate by preset length to obtain a first plate finished product.
Preferably, the notch is a V-shaped notch.
Preferably, the plate processing system further comprises: a material preparation device;
the material preparing device is used for storing the plate to be processed.
Preferably, the plate processing system further comprises: a leveling device;
and one end of the leveling device is connected with the feeding device, and the other end of the leveling device is connected with the material preparing device and is used for leveling the surface of the plate to be processed conveyed by the material preparing device.
Preferably, the feeding device is a servo feeder.
Preferably, the conveying device is a linear guide rail, and a platform for placing a processing workpiece is arranged on the linear guide rail.
Preferably, the plate processing system further comprises: a pressing device;
and the pressing device is used for bending and pressing the first plate finished product at a preset angle from the notch to obtain a second plate semi-finished product.
Preferably, the manufacturing method of the second plate finished product is consistent with the manufacturing method of the first plate.
Preferably, the plate processing system further comprises: a glue brushing device;
and the glue brushing device is used for brushing glue on the preset edge of the second plate semi-finished product and pressing the second plate semi-finished product tightly, so that the joint of the second plate semi-finished product is tightly attached under the bonding action of the glue, and a second plate finished product is obtained.
Preferably, the gum is AB gum.
Preferably, the plate processing system further comprises: a drying device;
and the drying device is used for drying the second plate finished product.
According to the technical scheme, the method has the following advantages:
the application provides a panel processing system includes: the device comprises a feeding device, a grooving device, a stamping device, a rolling device, a cutting device and a conveying device, wherein the feeding device feeds materials to replace traditional manual feeding, the plates to be processed are sent into the grooving device, grooving treatment is carried out on the plates to be processed at a first preset position through the grooving device to obtain grooved plates with notches, the grooved plates are sent to the conveying device, the grooved plates are sent to the stamping device through the conveying device, the grooved plates are stamped at a second preset position of the plates by the stamping device, then the stamped plates obtained after stamping treatment are sent to the conveying device through the stamping device, the punched plates are conveyed to the rolling device through the conveying device, the rolled plates are obtained after flanging and roll forming treatment are carried out on the stamped plates through the rolling device, the rolled plates are sent to the conveying device through the conveying device, and the rolled plates are sent to the cutting device through the conveying device, and cutting the rolled plate by a preset length by using the cutting device to obtain a first finished plate. The utility model provides a system, treat the processing panel and process the whole in-process that obtains first finished product panel, directly with material feeding unit, the grooving device, stamping device, rolling press device and cutting device design into interconnect's complete production line, the data send process of panel is accomplished by conveyer, need not take off panel from a lathe, move panel and handle on another lathe, do not need the manual work to carry out the transfer and processing to panel, the transfer link of panel has been saved, working hours has been saved, manpower resources has been practiced thrift, machining efficiency has been improved, it is more to have solved current panel processing transfer link, the working hours is long, machining efficiency is low, manpower is wasted, and appear easily because of the mechanical collision or artificial damage of transfer panel emergence, make the technical problem of the risk that the flower or warp appear in panel.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of an embodiment of a sheet processing system provided in an embodiment of the present application;
fig. 2 is a schematic structural diagram of another embodiment of a panel processing system provided in an embodiment of the present application;
fig. 3 is a schematic diagram of a plate processing system provided in an embodiment of the present application.
Detailed Description
The embodiment of the application discloses a panel system of processing for it is more to solve current panel processing transfer link, and the processing worker is long, extravagant manpower, and appears easily because of the mechanical collision or the artificial damage takes place for the transfer panel, makes the technical problem of the risk that the flower or warp appear scraping in panel.
Referring to fig. 1 and 3, an embodiment of a panel processing system provided by the present application includes: the device comprises a feeding device, a grooving device, a stamping device, a rolling device, a cutting device and a conveying device;
the feeding device is used for feeding the plate to be processed into the grooving device;
the grooving device is used for grooving the plate to be processed at a first preset position to obtain a grooved plate with a notch, and conveying the grooved plate to the conveying device so that the conveying device conveys the grooved plate to the stamping device;
the punching device is used for punching the slotted plate at a second preset position to obtain a punched plate, and conveying the slotted plate to the conveying device so that the conveying device conveys the slotted plate to the rolling device;
the rolling device is used for performing edge folding and roll forming treatment on the second preset position of the slotted plate to obtain a rolled plate, and the rolled plate is conveyed to the conveying device so that the conveying device conveys the rolled plate to the cutting device;
and the cutting device is used for cutting the rolled plate by preset length to obtain a first plate finished product.
It should be noted that, in the embodiment of the present application, feeding is performed by a feeding device instead of conventional manual feeding, a to-be-processed plate is fed into a grooving device, grooving processing is performed on the to-be-processed plate at a first preset position by the grooving device to obtain a grooved plate with a notch, the grooved plate is fed onto a conveying device, the grooved plate is fed into a stamping device by the conveying device, the grooved plate is stamped at a second preset position of the plate by the stamping device, the stamped plate obtained after stamping processing is fed onto the conveying device by the stamping device, the plate is conveyed to a rolling device by the conveying device, the stamped plate is subjected to edge folding and roll forming processing by the rolling device to obtain a rolled plate, the rolled plate is fed onto the conveying device by the rolling device, the rolled plate is fed to a cutting device by the conveying device, so that the cutting device performs cutting processing on the rolled plate with a preset length, obtaining a first finished board.
The grooving device can be provided with a cutting tool, a notch is formed in a first preset position on the plate through the cutting tool, and the first preset position can be a preset position parameter. The stamping device can be provided with a stamping die, the second preset position of the plate is stamped through the stamping die, and the stamping die can be driven by a hydraulic oil cylinder.
In the plate processing system provided by the embodiment of the application, in the whole process of processing the plate to be processed to obtain the first finished plate, the feeding device, the grooving device, the stamping device, the rolling device and the cutting device are directly designed into a complete production line which is mutually connected, the conveying process of the plate is completed by the conveying device, the plate does not need to be taken down from one machine tool and moved to another machine tool for processing, the plate does not need to be transferred and processed manually, the transferring link of the plate is saved, the processing working hour is saved, saves human resources, improves the processing efficiency, solves the problems of more transfer links, long processing time, low processing efficiency and manpower waste in the prior plate processing, and the technical problem that the board is easy to generate the risk of scraping or deforming because the transfer board is mechanically collided or artificially damaged is easily caused.
Referring to fig. 2 to 3, the present application provides another embodiment of a panel processing system, and further provides a V-shaped notch according to the above embodiment.
Further, the plate processing system further comprises: the material preparing device is used for storing the plates to be processed.
It should be noted that, in order to better improve the plate processing efficiency, in the embodiment of the present application, a material preparation device is disposed at the start end of the plate processing system, a plate to be processed is prepared in advance through the material preparation device, when the plate processing system is started, the plate is directly conveyed to the rear end processing device through the material preparation device for processing, and it can be understood that the material preparation device may be a metal winding and unwinding frame.
Further, the plate processing system further comprises: a leveling device;
and one end of the leveling device is connected with the feeding device, and the other end of the leveling device is connected with the material preparation device and is used for performing surface leveling treatment on the plate to be processed conveyed by the material preparation device.
It should be noted that, in order to make and send panel to be processed that the device of prepareeing material conveys and come can directly be processed by the dadoing device, the panel that needs to guarantee to send the dadoing device possesses certain surface smoothness, consequently, this application embodiment is after the device of prepareeing material, before material feeding unit, set up level and smooth device for carry out the surfacing treatment to panel, avoid because of there is the unsmooth or the perk of edge bending in panel surface to lead to unable normal dadoing device, make panel processing system appear blocking or stop-and-go trouble.
Further, the feeding device is a servo feeding machine.
The servo feeder is an automatic device integrating digital, mechanical and pneumatic functions, and plays a significant role in high-end stamping industry. The servo feeder has the following advantages:
1. the feeding precision is high: the precision is ensured within +/-0.03 mm by the control of a closed-loop feedback system of a computer;
2. staged feeding skill: 20 groups of different feeding lengths can be input, and each group provides 999 stamping times to meet the processing and production of special products;
3. the feeding length can be set as follows: on the control panel, the feeding length is directly input, and the required feeding distance can be achieved;
4. the roller of the feeding mechanism is hollow, so that the feeding mechanism is light in weight, small in rotation inertia, hard chromium plated at the surface hardness of HR60 degrees, wear-resistant and long in service life;
5. the developable functions are: a counting function, a multi-step distance transferring function, a mold parameter storing function and the like;
6. the servo feeder is more convenient and easier to operate than other mechanical feeders in terms of regulation control.
Further, the conveying device is a linear guide rail, and a platform for placing the processing workpiece is arranged on the linear guide rail.
It should be noted that the linear guide rail is also called a linear rail, a slide rail, a linear guide rail, a linear slide rail, and is used to support and guide the moving member to make a reciprocating linear motion in a given direction. Linear guide divide into gyro wheel linear guide, cylinder linear guide and ball linear guide three kinds, specifically chooses that kind of linear guide for use, and the skilled person in the art can select according to the actual application condition, does not specifically prescribe a limit in the embodiment of this application. It should be noted that a platform for placing a processing workpiece (in the embodiment of the present application, a slotted plate, a stamped plate, and a rolled plate) may be disposed on the linear guide, and the platform may fix the processing workpiece and may move in a designated direction along the linear guide, so as to implement a function of conveying the processing workpiece.
Further, the plate processing system further comprises: a pressing device;
and the pressing device is used for bending and pressing the first plate finished product at a preset angle from the notch to obtain a second plate semi-finished product.
It should be noted that, as shown in fig. 3, the second plate semi-finished product in this embodiment is in the shape of a box with a hollow interior and two open ends, and is formed by performing grooving, punching, edge folding, roll forming, bending and pressing on one plate, where the grooving position in this embodiment is the middle position of the plate to be processed, the number of the notches is two, the preset angle is 90 degrees, and the bending and pressing at 90 degrees is performed at the notch, so as to finally make the overall structure of the plate be a rectangular structure.
Further, the plate processing system further comprises: a glue brushing device;
and the glue brushing device is used for brushing glue on the preset edge of the second plate semi-finished product and pressing the second plate semi-finished product tightly, so that the joint of the second plate semi-finished product is tightly attached under the adhesive action of the glue, and a second plate finished product is obtained.
It should be noted that in the actual plate processing process, a jelly is sometimes needed to adhere the connecting edge of the second plate semi-finished product, and therefore, in the embodiment of the present application, a glue brushing device is further provided after the cutting device.
Further, the jelly is AB glue.
The AB glue is glue formed by mixing the component A, the component B and the component B according to a certain proportion, wherein the component A is acrylic acid modified epoxy or epoxy resin, or contains a catalyst and other additives, the component B is modified amine or other hardening agents, or contains a catalyst and other additives, the glue has high bonding strength, and the AB glue is used as a connecting medium between a first plate finished product and a second plate finished product, so that the connecting reliability of the plates can be improved.
Further, the plate processing system further comprises: a drying device;
and the drying device is used for drying the third plate finished product.
It should be noted that, because the jelly is viscous liquid, it is necessary to exert its adhesive function well after it is solidified, and it takes a relatively long time for the jelly to solidify by itself without an external action.
The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.

Claims (8)

1. A panel processing system, comprising: the device comprises a feeding device, a grooving device, a stamping device, a rolling device, a cutting device and a conveying device;
the feeding device is used for feeding the plate to be processed into the grooving device;
the grooving device is used for grooving the plate to be processed at a first preset position to obtain a grooved plate with a notch, and the grooved plate is conveyed to the conveying device, so that the conveying device conveys the grooved plate to the stamping device;
the stamping device is used for stamping the slotted plate at a second preset position to obtain a stamped plate, and the slotted plate is conveyed to the conveying device, so that the conveying device conveys the slotted plate to the rolling device;
the rolling device is used for performing edge folding and roll forming on the second preset position of the slotted plate to obtain a rolled plate, and the rolled plate is sent to the conveying device, so that the conveying device conveys the rolled plate to the cutting device;
the cutting device is used for cutting the rolled plate by preset length to obtain a first plate finished product;
the pressing device is used for bending and pressing the first plate finished product at a preset angle from the notch to obtain a second plate semi-finished product;
and the glue brushing device is used for brushing glue on the preset edge of the second plate semi-finished product and pressing the second plate semi-finished product tightly, so that the joint of the second plate semi-finished product is tightly attached under the bonding action of the glue, and a second plate finished product is obtained.
2. The sheet processing system of claim 1, wherein the slot is a V-shaped slot.
3. The sheet processing system of claim 1, further comprising: a material preparation device;
the material preparing device is used for storing the plate to be processed.
4. A sheet processing system as set forth in claim 3, further comprising: a leveling device;
and one end of the leveling device is connected with the feeding device, and the other end of the leveling device is connected with the material preparing device and is used for leveling the surface of the plate to be processed conveyed by the material preparing device.
5. The sheet processing system of claim 1, wherein the feeding device is a servo feeder.
6. A sheet processing system according to claim 1, wherein said conveyor is a linear guide having a platform disposed thereon for receiving a workpiece to be processed.
7. A panel processing system according to claim 1, wherein said glue is an AB glue.
8. The sheet processing system of claim 1, further comprising: a drying device;
and the drying device is used for drying the second plate finished product.
CN201810828378.9A 2018-07-25 2018-07-25 Plate processing system Expired - Fee Related CN109014944B (en)

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Application Number Priority Date Filing Date Title
CN201810828378.9A CN109014944B (en) 2018-07-25 2018-07-25 Plate processing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810828378.9A CN109014944B (en) 2018-07-25 2018-07-25 Plate processing system

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CN109014944B true CN109014944B (en) 2021-04-30

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Publication number Priority date Publication date Assignee Title
CN109877546B (en) * 2019-04-14 2020-10-09 含山瑞可金属有限公司 Automatic grooving device for filter screen of liquid storage device
CN110587312B (en) * 2019-09-12 2021-06-29 南通理工学院 Numerical control machining aluminum product bending forming device
CN113171926B (en) * 2021-04-13 2023-02-17 山东大学 Progressive-coating form and surface integrated forming device and method

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Publication number Priority date Publication date Assignee Title
CN100450397C (en) * 2007-01-15 2009-01-14 谷丽华 Face-plate of metal cabinet, and its making method
CN201442048U (en) * 2009-04-21 2010-04-28 陈庆汉 Luminous character-bordering machine
CN205201024U (en) * 2015-12-18 2016-05-04 江苏扬力数控机床有限公司 Sheet metal automated processing production line
CN106001264A (en) * 2016-05-31 2016-10-12 东莞昶能镭射金属科技有限公司 Manufacturing method of metal plate bending part, product and special bending mold
CN106826137A (en) * 2017-03-28 2017-06-13 湖北美力防护设施科技有限公司 The production method and system of section bar
CN107538592A (en) * 2017-09-30 2018-01-05 常州华通新立地板有限公司 A kind of plate base automatic production device

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