CN108994708A - A kind of novel anode plate automatic brush plate machine - Google Patents

A kind of novel anode plate automatic brush plate machine Download PDF

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Publication number
CN108994708A
CN108994708A CN201810775282.0A CN201810775282A CN108994708A CN 108994708 A CN108994708 A CN 108994708A CN 201810775282 A CN201810775282 A CN 201810775282A CN 108994708 A CN108994708 A CN 108994708A
Authority
CN
China
Prior art keywords
brush
anode
anode plate
plate
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810775282.0A
Other languages
Chinese (zh)
Inventor
孔俊杰
王铧泰
袁宝福
李平
牛永德
刘文生
赵文新
张慧琴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
West Mining Co Ltd Zinc Industry Branch
Western Mining Co Ltd
Original Assignee
West Mining Co Ltd Zinc Industry Branch
Western Mining Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by West Mining Co Ltd Zinc Industry Branch, Western Mining Co Ltd filed Critical West Mining Co Ltd Zinc Industry Branch
Priority to CN201810775282.0A priority Critical patent/CN108994708A/en
Publication of CN108994708A publication Critical patent/CN108994708A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrolytic Production Of Metals (AREA)

Abstract

The invention discloses a kind of novel anode plate automatic brush plate machines, include PLC controller, frequency converter, power device, anode hanger, stand and brush board mechanism, realize automatic brush version using PLC control system, anode hanger, which is mounted in stand, forms liftable structure;Brush board mechanism is arranged close to anode plate, and close to the electrolysis region of anode plate lower part;Brush board mechanism includes several brush chains, and brush chain is mounted on brush axis, and brush axis is arranged in parallel with anode plate, and brush axis is rotated by brush axis by transmission axis connection motor and drives brush chain to do centrifugal movement to form brush board structure to anode plate.Brush chain mechanism of the present invention by design based on stainless steel brush chain, driven by the motor, brush chain does centrifugal movement, is got rid of with certain dynamics on the surface of anode plate, can be effectively removed the big pole plate earth of positive pole and calcium and magnesium crystallization, without human intervention, high degree of automation, cost is lower, and working efficiency is higher, removal effect is more preferable, and is promoted and burn plate zinc metal sheet precipitation quality.

Description

A kind of novel anode plate automatic brush plate machine
Technical field
The present invention relates to metal surface cleaning device technical fields, and in particular to a kind of pair of anode plate surface carries out clean Device.
Background technique
Since earlier 1900s put into production, technology continues to develop to be improved wet process zinc abstraction, is worked as in Zinc electrolysis process In, the management of cathode-anode plate becomes energy consumption and controls and be precipitated the key that zinc finger mark improves, especially 3.2 ㎡ lead silver alloy anode plates Processing, be the key points and difficulties during Zinc electrolysis.The domestic wet process zinc abstraction enterprise for using the big anode plate of 3.2 ㎡ at present Because the earth of positive pole, calcium and magnesium crystallization such as are difficult to handle at the factors, lead to burn plate zinc metal sheet in electrolytic deposition process and be precipitated that quality is bad, zinc ingot metal lead doping Percentage of product is low, anode plate consumption is fast and direct current unit consumption is high, becomes the outstanding problem in the sector production technology.And For the earth of positive pole, the calcium and magnesium crystallization etc. on anode plate, artificial removal is usually used in conventional method, the disadvantage is that the activity duration Length, low efficiency, person works' intensity is big, treatment effect is bad.
Summary of the invention
The technical problem to be solved by the present invention is in view of the shortcomings of the prior art, provide one kind greatly improve treatment effeciency, Without human intervention, it can successfully solve the problems, such as that the big pole plate earth of positive pole, calcium and magnesium crystallization are reluctant, and high treating effect is novel Anode plate automatic brush plate machine.
In order to solve the above technical problems, the present invention adopts the following technical scheme: a kind of novel anode plate automatic brush plate machine, packet PLC controller, frequency converter, power device, anode hanger and stand, PLC controller and frequency converter connecting power device have been included, has been adopted Automatic brush version is realized with PLC control system, and power device jointed anode hanger, anode hanger, which is mounted in stand, forms liftable Structure, anode plate are mounted on anode hanger, it is characterised in that: further include having brush board mechanism, brush board mechanism is set close to anode plate It sets, and close to the electrolysis region of anode plate lower part;The brush board mechanism includes several brush chains, and brush chain is mounted on brush axis, brush Axis is arranged in parallel with anode plate, and brush axis is driven brush chain to do centrifugal movement and formed by transmission axis connection motor by the rotation of brush axis To the brush board structure of anode plate.
Further, brush chain bracket is installed on brush axis, brush chain bracket is made of several cradling pieces, and cradling piece is parallel Around around brush axis, and cradling piece be fixed together by several fixed plates be mounted on brush axis formed can be synchronous with brush axis The brush chain bracket of rotation, is fixed with several brush chains on each cradling piece, and brush chain can touch anode when rotating with brush axis The surface of plate.Under motor driven, brush axis drives the rotation of brush chain bracket, so that brush chain be driven to do centrifugal movement, is thrown to anode plate Surface with achieve the effect that remove the earth of positive pole.
Further, the both ends of the transmission shaft are respectively connected with motor, and motor is mounted on a pedestal, is additionally provided on pedestal Several bearing blocks, transmission shaft are mounted in bearing block.
Further, brush chain is made of stainless steel, and is fixed between brush chain bracket and brush axis using spline.
Further, the medial surface of the stand is equipped with sliding slot, and the two of anode hanger are embedded in shape in sliding slot by idler wheel At that can slide up and down structure, restraining forces, reduction are perpendicular in terms of improving the standard when because of brush board as crystallization is different with the thickness of the earth of positive pole Histogram is to frictional force.
Further, the power device includes hoist engine, and the wirerope jointed anode hanger of hoist engine forms anode and hangs The lifting driving structure of frame drives wirerope that anode hanger is pulled to move up and down by hoist engine.
Further, lower position switch, intermediate limit switches and upper limit switch, lower position switch are additionally provided in stand Positioned at the lower position that anode plate can reach, intermediate limit switches are opposite with the middle section position of anode plate, and upper limit switch is located at The upper limit position that anode hanger can rise.The concrete function of limit switch at three are as follows: lower position switch: 24VDC connects opened point, As the input point for promoting hoist engine reversion stopping (hanger is downward) relay, when lower position switch activates, anode hanger stops Decline.Intermediate limit switches: 24VDC connects opened point, be arranged in anode hanger lift anode plate extremely can brush board rational position, Input point as brush chain driving motor start and stop;When the upper edge of anode hanger promotion anode plate is to brush chain position, realizing middle limiting is opened Activation is closed, brush chain driving motor brings into operation, and carries out anode plate brush board.Upper limit switch: 24VDC connects normally closed point, as elevator Machine rotates forward the input point of the input point stopped and the reversion starting of anode hanger, i.e. anode hanger is promoted to highest order and starts to transport downwards Row;The input point stopped as brush chain driving motor.
Further, it is equipped with crossbeam on stand top, crossbeam is equipped with a support pulley, and it is sliding to be equipped with one on the side of stand Wheel support, pulley bracket are equipped with a leading block, and leading block is identical as the height and position of pulley is supported, and wirerope is from guiding Pulley horizontally tracting is to supporting pulley, then passes through the support vertical jointed anode hanger of pulley.
Further, a bracket of hoisting machine is equipped with below pulley bracket, hoist engine is mounted on bracket of hoisting machine, and Leading block is aligned with hoist engine, and wirerope is drawn vertically from hoist engine to leading block.
Brush chain mechanism of the present invention by design based on stainless steel brush chain, driven by the motor, brush chain do centrifugation fortune It is dynamic, it is got rid of with certain dynamics on the surface of anode plate, the big pole plate earth of positive pole and calcium and magnesium crystallization can be effectively removed, without artificial Operation, high degree of automation, cost is lower, and working efficiency is higher, and removal effect is more preferable, and is promoted and burn plate zinc metal sheet precipitation quality.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the schematic diagram of brush board mechanism of the present invention.
In figure, 1 is stand, and 2 be pedestal, and 3 be crossbeam, and 4 be anode hanger, and 5 be anode plate, and 6 be brush board mechanism, and 7 be electricity Machine, 8 be transmission shaft, and 9 be wirerope, and 10 be hoist engine, and 11 be support pulley, and 12 be leading block, and 13 be pulley bracket, 14 It is lower position switch for bracket of hoisting machine, 15,16 be intermediate limit switches, and 17 be upper limit switch, and 18 be brush chain, and 19 be brush Axis, 20 be brush chain bracket, and 21 be fixed plate, and 22 be bearing block.
Specific embodiment
In the present embodiment, referring to Figures 1 and 2, the novel anode plate automatic brush plate machine includes PLC controller, frequency conversion Device, power device, anode hanger 4 and stand 1, PLC controller and frequency converter connecting power device, using PLC control system reality Now automatic brush version, power device jointed anode hanger 4, anode hanger 4, which is mounted in stand 1, forms liftable structure, anode plate 5 are mounted on anode hanger 4;It further include having brush board mechanism 6, brush board mechanism 6 is arranged close to anode plate 5, and under anode plate 5 The electrolysis region in portion, the to remove earth of positive pole and calcium and magnesium crystallization;The brush board mechanism 6 includes several brush chains 18, and brush chain 18 is pacified On brush axis 19, brush axis 19 is arranged in parallel with anode plate 5, and brush axis 19 connects motor 7 by transmission shaft 8, is revolved by brush axis 19 Turn brush chain 18 is driven to do centrifugal movement and forms brush board structure to anode plate 5.
Brush chain bracket 20 is installed on brush axis 19, brush chain bracket 20 is made of several cradling pieces, cradling piece parallel peripheral Be around in around brush axis 19, and cradling piece be fixed together by several fixed plates 21 be mounted on brush axis 19 formed can be with brush axis The brush chain bracket 20 of 19 synchronous rotaries is fixed with several brush chains 18 on each cradling piece, and brush chain 18 with brush axis 19 when rotating The surface of anode plate 5 can be touched.Under the driving of motor 7, brush axis 19 drives brush chain bracket 20 to rotate, to drive brush Chain 18 does centrifugal movement, is thrown to the surface of anode plate 5 to achieve the effect that remove the earth of positive pole.
The both ends of the transmission shaft 8 are respectively connected with motor 7, and motor 7 is mounted on a pedestal 2, is additionally provided on pedestal 2 several Bearing block 22, transmission shaft 8 are mounted in bearing block 22.
Brush chain 18 is made of stainless steel, and is fixed between brush chain bracket 20 and brush axis 19 using spline.
The medial surface of the stand 1 is equipped with sliding slot, and the two of anode hanger 4 are embedded in interior formed of sliding slot by idler wheel can be upper and lower Slide construction, restraining forces, reduction vertical direction rub in terms of improving the standard when because of brush board as crystallization is different with the thickness of the earth of positive pole Wipe power.
The power device includes hoist engine 10, and the 9 jointed anode hanger 4 of wirerope of hoist engine 10 forms anode hanger 4 Lifting driving structure, by hoist engine 10 drive wirerope 9 pull anode hanger move up and down.
Lower position switch 14, intermediate limit switches 15 and upper limit switch 16, lower position switch 14 are additionally provided in stand 1 Positioned at the lower position that anode plate 5 can reach, intermediate limit switches 15 are opposite with the middle section position of anode plate 5, upper limit switch The upper limit position that position 16 can rise in anode hanger 4.The concrete function of limit switch at three are as follows: lower position switch 14:24VDC, Opened point is connect, as the input point for promoting hoist engine reversion stopping (hanger is downward) relay, when the activation of lower position switch 14, sun Pole hanger 4 stops decline.Intermediate limit switches 15:24VDC, connects opened point, and setting lifts anode plate 5 to can in anode hanger 4 The rational position of brush board, the input point as 7 start and stop of brush chain driving motor;When the upper edge that anode hanger 4 promotes anode plate 5 is extremely brushed Chain position, intermediate limit switches 15 activate, and 18 driving motor 7 of brush chain brings into operation, and carry out anode plate brush board.Upper limit switch 16:24VDC connects normally closed point, the input point of the input point stopped and the reversion starting of anode hanger 4 is rotated forward as hoist engine 10, i.e., Anode hanger 4 is promoted to highest order and starts to run downwards;The input point stopped as brush chain driving motor.
It is equipped with crossbeam 3 on 1 top of stand, crossbeam 3 is equipped with a support pulley 11, is equipped with a pulley on the side of stand 1 Bracket 13, pulley bracket 13 are equipped with a leading block 12, and leading block 12 is identical as the support height and position of pulley 11, steel wire Rope 9 is from 12 horizontally tracting of leading block to support pulley 11, then by the support vertical jointed anode hanger 4 of pulley 11, so has Conducive to solving the problems, such as that the horizontal direction force in lifting process of anode hanger 4 causes equipment to be operating abnormally.
A bracket of hoisting machine 14 is equipped with below pulley bracket 13, hoist engine 10 is mounted on bracket of hoisting machine 14, and Leading block 12 is aligned with hoist engine 10, and wirerope 9 is drawn vertically from hoist engine 10 to leading block 12.
The above has been described in detail, described above, is only a preferred embodiment of the present invention, when cannot It limit the scope of implementation of the present invention, i.e., it is all according to the made equivalent changes and modifications of the application range, it should still belong to covering scope of the present invention It is interior.

Claims (9)

1. a kind of novel anode plate automatic brush plate machine includes PLC controller, frequency converter, power device, anode hanger and is stood Frame, PLC controller and frequency converter connecting power device, power device jointed anode hanger, anode hanger are mounted on shape in stand At liftable structure, anode plate is mounted on anode hanger, it is characterised in that: further include having brush board mechanism, brush board mechanism close to Anode plate setting, and close to the electrolysis region of anode plate lower part;The brush board mechanism includes several brush chains, and brush chain is mounted on brush On axis, brush axis is arranged in parallel with anode plate, and brush axis is rotated by brush axis and brush chain is driven to do centrifugation fortune by transmission axis connection motor The dynamic brush board structure formed to anode plate.
2. novel anode plate automatic brush plate machine according to claim 1, it is characterised in that: be equipped with brush chain branch on brush axis Frame, brush chain bracket are made of several cradling pieces, and cradling piece is in parallel around around brush axis, and cradling piece passes through several fixations Plate is fixed together to be mounted on and is formed and can be fixed on each cradling piece several on brush axis with the brush chain bracket of brush axis synchronous rotary Root brush chain, brush chain can touch the surface of anode plate when rotating with brush axis.
3. novel anode plate automatic brush plate machine according to claim 1, it is characterised in that: the both ends of the transmission shaft respectively connect It is connected to motor, motor is mounted on a pedestal, and several bearing blocks are additionally provided on pedestal, and transmission shaft is mounted in bearing block.
4. novel anode plate automatic brush plate machine according to claim 2, it is characterised in that: the brush chain uses stainless steel At, and fixed between brush chain bracket and brush axis using spline.
5. novel anode plate automatic brush plate machine according to claim 1, it is characterised in that: the medial surface of the stand is equipped with Sliding slot, the two of anode hanger, which are embedded in be formed in sliding slot by idler wheel, can slide up and down structure.
6. novel anode plate automatic brush plate machine according to claim 1, it is characterised in that: the power device includes elevator Machine, the wirerope jointed anode hanger of hoist engine form the lifting driving structure of anode hanger.
7. novel anode plate automatic brush plate machine according to claim 1, it is characterised in that: be additionally provided with lower limit in stand Switch, intermediate limit switches and upper limit switch, lower position switch are located at the lower position that anode plate can reach, and realizing middle limiting is opened Pass is opposite with the middle section position of anode plate, and upper limit switch is located at the upper limit position that anode hanger can rise.
8. novel anode plate automatic brush plate machine according to claim 6, it is characterised in that: it is equipped with crossbeam on stand top, Crossbeam is equipped with a support pulley, is equipped with a pulley bracket on the side of stand, pulley bracket is equipped with a leading block, guiding Pulley is identical as the support height and position of pulley, and wirerope is slided from leading block horizontally tracting to support pulley, then by support Take turns vertical jointed anode hanger.
9. novel anode plate automatic brush plate machine according to claim 8, it is characterised in that: be equipped with below pulley bracket One bracket of hoisting machine, hoist engine are mounted on bracket of hoisting machine, and leading block is aligned with hoist engine, and wirerope is perpendicular from hoist engine It is straight to draw to leading block.
CN201810775282.0A 2018-07-16 2018-07-16 A kind of novel anode plate automatic brush plate machine Pending CN108994708A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810775282.0A CN108994708A (en) 2018-07-16 2018-07-16 A kind of novel anode plate automatic brush plate machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810775282.0A CN108994708A (en) 2018-07-16 2018-07-16 A kind of novel anode plate automatic brush plate machine

Publications (1)

Publication Number Publication Date
CN108994708A true CN108994708A (en) 2018-12-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810775282.0A Pending CN108994708A (en) 2018-07-16 2018-07-16 A kind of novel anode plate automatic brush plate machine

Country Status (1)

Country Link
CN (1) CN108994708A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0413886A (en) * 1990-05-02 1992-01-17 Mitsui Mining & Smelting Co Ltd Automatic housing device for electrolytic starting sheet
CN201420100Y (en) * 2009-03-27 2010-03-10 东莞市宏德电子设备有限公司 Lifting mechanism for automatically adjusting anode baffle and floating frame
CN202945342U (en) * 2012-11-20 2013-05-22 湖南江冶机电科技股份有限公司 Automatic clamping lifting device for electrolytic lead anode plate
CN105252395A (en) * 2015-10-26 2016-01-20 昆明理工大学 Vertical titanium starting sheet grinding machine
CN205496151U (en) * 2016-04-17 2016-08-24 曾冬英 Two rod -type purgers of outdoor building curtain
CN106976816A (en) * 2017-04-12 2017-07-25 宁夏天元锰业有限公司 A kind of transporting device for being electrolysed cloudy plate electrode plate
CN207479127U (en) * 2017-10-09 2018-06-12 江西众合装备技术有限公司 Chloride plate automatic cleaning machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0413886A (en) * 1990-05-02 1992-01-17 Mitsui Mining & Smelting Co Ltd Automatic housing device for electrolytic starting sheet
CN201420100Y (en) * 2009-03-27 2010-03-10 东莞市宏德电子设备有限公司 Lifting mechanism for automatically adjusting anode baffle and floating frame
CN202945342U (en) * 2012-11-20 2013-05-22 湖南江冶机电科技股份有限公司 Automatic clamping lifting device for electrolytic lead anode plate
CN105252395A (en) * 2015-10-26 2016-01-20 昆明理工大学 Vertical titanium starting sheet grinding machine
CN205496151U (en) * 2016-04-17 2016-08-24 曾冬英 Two rod -type purgers of outdoor building curtain
CN106976816A (en) * 2017-04-12 2017-07-25 宁夏天元锰业有限公司 A kind of transporting device for being electrolysed cloudy plate electrode plate
CN207479127U (en) * 2017-10-09 2018-06-12 江西众合装备技术有限公司 Chloride plate automatic cleaning machine

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Application publication date: 20181214