CN108986990B - Three-layer wire winding machine - Google Patents
Three-layer wire winding machine Download PDFInfo
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- CN108986990B CN108986990B CN201810859332.3A CN201810859332A CN108986990B CN 108986990 B CN108986990 B CN 108986990B CN 201810859332 A CN201810859332 A CN 201810859332A CN 108986990 B CN108986990 B CN 108986990B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0235—Stranding-up by a twisting device situated between a pay-off device and a take-up device
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- Manufacturing & Machinery (AREA)
- Ropes Or Cables (AREA)
- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The invention discloses a three-layer wire winding machine which comprises a motor transmission system, a transmission device, a first layer wire winding system, a second layer wire winding system and a third layer wire winding system, wherein the motor transmission system is connected with the transmission device; the motor transmission system comprises a motor and a main shaft of the motor drives a transmission device to rotate, the transmission device drives a first tensioner in the first layer wire winding system and a second tensioner in the second layer wire winding system to work through a first driven wheel and a second driven wheel, and finally the first wire winding disc and the second wire winding disc are driven to rotate. The main shaft of the motor also drives the third tensioner to work, and then drives the third wire winding disc to rotate. The wire core moves forward at a certain speed. The three wire winding discs rotate, and the three outer wrapping wires are wound on the periphery of the wire core according to a certain direction and tightness. The invention solves the production problems of uneven winding pitch and uneven speed and tension of the winding machine in the prior art.
Description
Technical Field
The invention relates to a wire winding device, in particular to a three-layer wire winding machine.
Background
A winding machine is a machine for winding a plurality of individual wires into one wire. In the electrical field, the method can be used for winding and manufacturing enamelled copper wires, enamelled aluminum wires and the like, and in the textile field, the method can be used for winding yarns, artificial fiber wires and the like.
In the prior art, the winding machine has the following problems: when the multi-strand wires need to be wound, the multi-strand outer wrapping wires need to be wound on the wire core simultaneously, but because the multi-strand outer wrapping wires are respectively wound on different wire winding discs, the rotation speed of the wire winding discs is respectively controlled in the winding process, the pitch among the multi-strand wires is easy to be uneven when the wires are wound synchronously, and the phenomenon of uneven winding tension is also easy to be caused when the speed is uneven during winding.
When a plurality of outer wrapping wires are required to be wound on the wire core, a plurality of wire winding discs, a plurality of wire winding shafts and the like are required to be controlled simultaneously, so that the machine is large in size and large in occupied area.
Disclosure of Invention
Aiming at the defects of the prior art, the invention discloses a three-layer wire winding machine.
The technical scheme of the invention is as follows:
a three-layer wire winding machine comprises a motor transmission system, a transmission device, a first layer wire winding system, a second layer wire winding system and a third layer wire winding system;
the motor transmission system comprises a motor, a first belt, a transmission shaft sleeve and a second belt pulley; a first belt pulley is arranged on a main shaft of the motor; the second belt pulley is sleeved outside the transmission shaft sleeve and is fixed on the transmission shaft sleeve; the first belt is sleeved between the first belt pulley and the second belt pulley; one end of the transmission shaft sleeve is fixed with a wire winding bracket;
the transmission device comprises a transmission bearing; the driving bearing is provided with a driving wheel, a first driven wheel and a second driven wheel; the transmission bearing also comprises a third belt pulley and a second belt; the third belt pulley is sleeved outside the transmission shaft sleeve and is fixed on the transmission shaft sleeve; the second belt is sleeved between the third belt pulley and the driving wheel;
the first layer wire winding system comprises a first wire winding shaft, a first wire winding disc and a first tensioner; the first wire winding disc is sleeved outside one end of the first wire winding shaft and is fixed on the first wire winding shaft; a fourth belt pulley is arranged on the input shaft of the first tensioner; a fifth belt pulley is arranged on the output shaft of the first tensioner; a sixth belt pulley is fixed at the other end of the first wire winding shaft; the belt conveyor further comprises a third belt and a fourth belt; the third belt is sleeved between the second driven wheel and the fourth belt pulley; the fourth belt is sleeved between the fifth belt pulley and the sixth belt pulley;
the second layer wire winding system comprises a second wire winding shaft, a second wire winding disc and a second tensioner; the second wire winding disc is sleeved outside one end of the second wire winding shaft and is fixed on the second wire winding shaft; a seventh belt pulley is arranged on the input shaft of the second tensioner; an output shaft of the second tensioner is provided with an eighth belt pulley; a ninth belt pulley is arranged at the other end of the second wire winding shaft; the belt conveyor further comprises a fifth belt and a sixth belt; the fifth belt is sleeved between the first driven wheel and the seventh belt pulley; the sixth belt is sleeved between the eighth belt pulley and the ninth belt pulley;
the third layer wire winding system comprises a third wire winding shaft, a third wire winding disc and a third tensioner; the third wire winding disc is sleeved outside one end of the third wire winding shaft and is fixed on the third wire winding shaft; a tenth belt pulley is arranged on the input shaft of the third tensioner; an eleventh belt pulley is arranged on the output shaft of the third tensioner; the other end of the third wire winding shaft is provided with a twelfth belt pulley; the belt conveyor further comprises a seventh belt and an eighth belt; the seventh belt is sleeved between the third belt pulley and the tenth belt pulley; an eighth belt is wrapped between the eleventh pulley and the twelfth pulley.
The further technical proposal is that the first wire winding shaft, the second wire winding shaft and the third wire winding shaft are hollow and the diameters are sequentially increased; the second wire winding shaft is sleeved in the third wire winding shaft; the first wire winding is nested within the second wire winding shaft.
The further technical proposal is that the second wire winding shaft is sleeved in the third wire winding shaft, and the two ends of the second wire winding shaft are exposed out of the third wire winding shaft; the first wire winding shaft is sleeved in the second wire winding shaft, and two ends of the first wire winding shaft are exposed out of the second wire winding shaft; the transmission shaft sleeve is hollow, is sleeved on the outer side of the third wire winding shaft, and two ends of the third wire winding shaft are exposed out of the transmission shaft sleeve.
The further technical scheme is that the first tensioner, the second tensioner and the third tensioner are magnetic powder type ZKB-0.6AN brakes.
The beneficial technical effects of the invention are as follows:
the invention adopts a three-layer synchronous winding process, the motor simultaneously controls three tensioners through the transmission device, and further controls the three wire winding discs, so that the rotation speeds of the three wire winding discs can be synchronous, and simultaneously, the rotation speeds of the wire winding discs can be respectively fine-tuned through the three tensioners, thereby solving the production problems of uneven pitch and uneven speed and tension generated when a plurality of outer wrapping wires are synchronously wound on a wire core.
According to the invention, through the method of coaxially installing the three wire winding shafts, the machine space is saved to the greatest extent, the machine structure is compact, and even if a plurality of wires are to be wound, the wire core can be always kept in the middle, so that a plurality of outer wrapping wires can be uniformly wound on the wire core.
Drawings
Fig. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic diagram of a motor drive system.
Fig. 3 is a schematic diagram of the transmission.
Fig. 4 is a schematic view of a first layer filament winding system.
Fig. 5 is a schematic diagram of a second layer filament winding system.
Fig. 6 is a schematic diagram of a third layer filament winding system.
Detailed Description
Fig. 1 is a schematic diagram of the present invention. As shown in fig. 1, a three-layer wire winding machine is mounted on a support frame 1.
The three-layer wire winding machine comprises a motor transmission system, a transmission device, a first-layer wire winding system, a second-layer wire winding system and a third-layer wire winding system. The motor transmission system drives the wire winding support and the first layer wire winding system, the second layer wire winding system and the third layer wire winding system to rotate through the transmission device.
Fig. 2 is a schematic diagram of a motor drive system. As shown in fig. 2, the motor drive system includes a motor 2, a first belt 4, an outdrive 6, and a second pulley 5. A first pulley 3 is mounted on the main shaft of the motor 2. The second pulley 5 is fitted over the outdrive 6 and fixed on the outdrive 6. The first belt 4 is stretched between the first pulley 3 and the second pulley 5. A wire winding support 7 is fixed at one end of the outdrive 6 and is rotatable with the rotation of the outdrive 6.
Fig. 3 is a schematic diagram of the transmission. The transmission comprises a transmission bearing 10. The driving wheel 11, the first driven wheel 12 and the second driven wheel 13 are arranged on the transmission bearing 10. When the driving wheel 11 rotates, the first driven wheel 12 and the second driven wheel 13 are driven to rotate through the transmission bearing 10. The drive bearing 10 further comprises a third pulley 8 and a second belt 9. The third pulley 8 is fitted over the outside of the outdrive 6 and is fixed on the outdrive 6. The second belt 9 is looped between the third pulley 8 and the drive pulley 11.
Fig. 4 is a schematic view of a first layer filament winding system. The first layer winding system includes a first winding shaft 20, a first winding disc 21 and a first tensioner 16. A first wire winding disc 21 is fitted over one end of the first wire winding shaft 20 and is fixed to the first wire winding shaft 20. A fourth pulley 15 is mounted on the input shaft of the first tensioner 16. A fifth pulley 17 is mounted on the output shaft of the first tensioner 16. A sixth pulley 19 is fixed to the other end of the first spool 20. And also includes a third belt 14 and a fourth belt 18. The third belt 14 is stretched between the second driven pulley 13 and the fourth pulley 15. A fourth belt 18 is stretched between the fifth pulley 17 and the sixth pulley 19.
Fig. 5 is a schematic diagram of a second layer filament winding system. The second layer winding system includes a second winding shaft 27, a second winding disc 28 and a second tensioner 23. A second wire winding disc 28 is fitted over one end of the second wire winding shaft 27 and is fixed to the second wire winding shaft 27. A seventh pulley 22 is mounted on the input shaft of the second tensioner 23. An eighth pulley 24 is mounted on the output shaft of the second tensioner 23. A ninth pulley 26 is mounted on the other end of the second wire winding shaft 27. Also included are a fifth belt 36 and a sixth belt 25. A fifth belt 36 is trained between the first driven pulley 12 and the seventh pulley 22. A sixth belt 25 is trained between eighth pulley 24 and ninth pulley 26.
Fig. 6 is a schematic diagram of a third layer filament winding system. The third layer wire winding system comprises a third wire winding shaft 34, a third wire winding disc 35 and a third tensioner 31. A third wire winding disc 35 is fitted over one end of the third wire winding shaft 24 and is fixed to the third wire winding shaft 24. A tenth pulley 30 is mounted on the input shaft of the third tensioner 31. An eleventh pulley 32 is mounted on the output shaft of the third tensioner 31. The other end of the third wire winding shaft 34 is fitted with a twelfth pulley 37. A seventh belt 29 and an eighth belt 33 are also included. A seventh belt 29 is wrapped between the third pulley 8 and the tenth pulley 30. The eighth belt 33 is looped between the eleventh pulley 32 and the twelfth pulley 37.
As shown in fig. 1, 4, 5 and 6, the first wire-winding shaft 20, the second wire-winding shaft 27 and the third wire-winding shaft 34 are hollow and sequentially increase in diameter. The second wire winding shaft 27 is sleeved inside the third wire winding shaft 34 and both ends of the second wire winding shaft 27 are exposed outside the third wire winding shaft 34. The first winding shaft 20 is sleeved inside the second winding shaft 27 and both ends of the first winding shaft 20 are exposed outside the second winding shaft 27. The driving shaft sleeve 6 is hollow, is sleeved outside the third wire winding shaft 34, and two ends of the third wire winding shaft 34 are exposed out of the driving shaft sleeve 6. The three axes do not affect each other when rotating.
Specifically, the first tensioner 16, the second tensioner 23 and the third tensioner 31 may be magnetic powder type ZKB-0.6AN brakes.
The working process of the invention is as follows:
the motor 2 works, the main shaft of the motor 2 rotates to drive the first belt pulley 3 arranged on the main shaft of the motor 2 to rotate, and the second belt pulley 5 is driven to rotate through the transmission of the first belt 4. Since the second pulley 5 is fixed to the driving sleeve 6, the driving sleeve 6 rotates with it to drive the winding bracket 7 to rotate, and at the same time, the third pulley 8 is also driven to rotate.
The third pulley 8 comprises two pulley grooves. The second belt 9 is stretched between the first pulley groove of the third pulley 8 and the drive pulley 11. When the driving wheel 11 rotates, the first driven wheel 12 and the second driven wheel 13 are driven to rotate through the transmission bearing 10.
Because the third belt 14 is sleeved between the second driven wheel 13 and the fourth belt pulley 15, and the fourth belt pulley 15 is arranged on the input shaft of the first tensioner 16, when the second driven wheel 13 rotates, the fourth belt pulley 14 is driven to rotate by the transmission of the third belt 14, the first tensioner 16 starts to work, the torque of the output shaft is controlled, the fifth belt pulley 17 arranged on the output shaft rotates, the first wire winding shaft 20 is driven to rotate by the transmission of the fourth belt 18, and the first wire winding disc 21 also rotates.
Similarly, rotation of the first driven wheel 12, through a series of arrangements as shown in fig. 5, causes the second tensioner 23 to operate, which rotates the second spool 27 and, consequently, the second wire winding disc 28. The specific working principle is the same as that of the structure shown in fig. 4.
The tenth belt 29 is stretched between the second pulley groove of the third pulley 8 and the tenth pulley 30. The tenth pulley 30 is mounted on the input shaft of the third tensioner 31, and when the tenth pulley 30 rotates, the third tensioner 31 starts to operate, the torque on the output shaft of the regulator, the eleventh pulley 32 rotates, the rotation of the twelfth pulley 37 drives the third wire winding shaft 34 to rotate, and the third wire winding disc 35 rotates accordingly, driven by the eighth belt 33.
The wire core passes through the center of the first winding shaft 20 and moves forward at a certain speed. Three overwraps are wound on the first wire winding disc 21, the second wire winding disc 28 and the third wire winding disc 35, respectively. The thread end of the outer envelope is wound on the winding support 7 to control the winding direction and angle of the outer envelope, and then the thread end is wound on the core.
The first tensioner 16, the second tensioner 23 and the third tensioner 31 can respectively control the rotation speed of the output shaft of the controller, and further respectively control the rotation speeds of the first wire winding disc 21, the second wire winding disc 28 and the third wire winding disc 35, and control the winding tightness of the outer wrapping wire on the three wire winding discs.
When the wire core is pulled forward, the three wire winding discs rotate, the wire winding support 7 also rotates, and the three outer wrapping wires are wound on the periphery of the wire core according to a certain direction and tightness.
The above is only a preferred embodiment of the present invention, and the present invention is not limited to the above examples. It is to be understood that other modifications and variations which may be directly derived or contemplated by those skilled in the art without departing from the spirit and concepts of the present invention are deemed to be included within the scope of the present invention.
Claims (4)
1. The three-layer wire winding machine is characterized by comprising a motor transmission system, a transmission device, a first layer wire winding system, a second layer wire winding system and a third layer wire winding system;
the motor transmission system comprises a motor (2), a first belt (4), a transmission shaft sleeve (6) and a second belt pulley (5); a first belt pulley (3) is arranged on a main shaft of the motor (2); the second belt pulley (5) is sleeved outside the transmission shaft sleeve (6) and is fixed on the transmission shaft sleeve (6); the first belt (4) is sleeved between the first belt pulley (3) and the second belt pulley (5); one end of the transmission shaft sleeve (6) is fixed with a wire winding bracket (7);
the transmission comprises a transmission bearing (10); the driving bearing (10) is provided with a driving wheel (11), a first driven wheel (12) and a second driven wheel (13); the transmission bearing (10) also comprises a third belt pulley (8) and a second belt (9); the third belt pulley (8) is sleeved outside the transmission shaft sleeve (6) and is fixed on the transmission shaft sleeve (6); the second belt (9) is sleeved between the third belt pulley (8) and the driving wheel (11);
the first layer wire winding system comprises a first wire winding shaft (20), a first wire winding disc (21) and a first tensioner (16); the first wire winding disc (21) is sleeved outside one end of the first wire winding shaft (20) and is fixed on the first wire winding shaft (20); a fourth belt pulley (15) is arranged on the input shaft of the first tensioner (16); a fifth belt pulley (17) is arranged on the output shaft of the first tensioner (16); a sixth belt pulley (19) is fixed at the other end of the first wire winding shaft (20); further comprising a third belt (14) and a fourth belt (18); the third belt (14) is sleeved between the second driven wheel (13) and the fourth belt pulley (15); the fourth belt (18) is sleeved between the fifth belt pulley (17) and the sixth belt pulley (19);
the second layer wire winding system comprises a second wire winding shaft (27), a second wire winding disc (28) and a second tensioner (23); the second wire winding disc (28) is sleeved outside one end of the second wire winding shaft (27) and is fixed on the second wire winding shaft (27); a seventh belt pulley (22) is arranged on the input shaft of the second tensioner (23); an eighth belt pulley (24) is arranged on the output shaft of the second tensioner (23); a ninth belt pulley (26) is arranged at the other end of the second wire winding shaft (27); further comprising a fifth belt (36) and a sixth belt (25); a fifth belt (36) is sleeved between the first driven wheel (12) and the seventh belt pulley (22); a sixth belt (25) is sleeved between the eighth belt pulley (24) and the ninth belt pulley (26);
the third layer wire winding system comprises a third wire winding shaft (34), a third wire winding disc (35) and a third tensioner (31); the third wire winding disc (35) is sleeved outside one end of the third wire winding shaft (24) and is fixed on the third wire winding shaft (24); a tenth belt pulley (30) is arranged on the input shaft of the third tensioner (31); an eleventh belt pulley (32) is arranged on the output shaft of the third tensioner (31); the other end of the third wire winding shaft (34) is provided with a twelfth belt pulley (37); further comprising a seventh belt (29) and an eighth belt (33); a seventh belt (29) is sleeved between the third belt pulley (8) and the tenth belt pulley (30); an eighth belt (33) is looped between the eleventh pulley (32) and the twelfth pulley (37).
2. The three-layer wire-wrapping machine according to claim 1, characterized in that the first wire-wrapping shaft (20), the second wire-wrapping shaft (27) and the third wire-wrapping shaft (34) are hollow and have successively larger diameters; the second wire winding shaft (27) is sleeved in the third wire winding shaft (34); the first winding shaft (20) is sleeved inside the second winding shaft (27).
3. A three-layer wire winder as claimed in claim 2, characterised in that the second wire winding shaft (27) is fitted inside the third wire winding shaft (34) and that both ends of the second wire winding shaft (27) are exposed outside the third wire winding shaft (34); the first wire winding shaft (20) is sleeved inside the second wire winding shaft (27), and two ends of the first wire winding shaft (20) are exposed outside the second wire winding shaft (27); the transmission shaft sleeve (6) is hollow, is sleeved on the outer side of the third wire winding shaft (34) and two ends of the third wire winding shaft (34) are exposed out of the transmission shaft sleeve (6).
4. The three-layer wire winder of claim 1 wherein the first tensioner (16), the second tensioner (23) and the third tensioner (31) are ZKB-0.6AN magnetic powder type brakes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810859332.3A CN108986990B (en) | 2018-08-01 | 2018-08-01 | Three-layer wire winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810859332.3A CN108986990B (en) | 2018-08-01 | 2018-08-01 | Three-layer wire winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108986990A CN108986990A (en) | 2018-12-11 |
| CN108986990B true CN108986990B (en) | 2023-07-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810859332.3A Active CN108986990B (en) | 2018-08-01 | 2018-08-01 | Three-layer wire winding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN108986990B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH439906A (en) * | 1965-04-23 | 1967-07-15 | Meteor Ag | Automatic wire winding machine |
| CA2000843A1 (en) * | 1988-10-17 | 1990-04-17 | Russell Philpot | Computer controlled coiling machine |
| CN1326826A (en) * | 2001-07-31 | 2001-12-19 | 马胜山 | Eccentric flexible directly driving screw winder without belt driving |
| CN102903512A (en) * | 2012-10-22 | 2013-01-30 | 爱华特(广州)通讯有限公司 | Hollow coil winding machine |
| CN105336442A (en) * | 2015-11-04 | 2016-02-17 | 江阴神辉电工材料有限公司 | Take-up apparatus |
| CN106229083A (en) * | 2016-08-31 | 2016-12-14 | 天津滨海中天鑫港星线缆有限公司 | Cable-former |
| CN106816231A (en) * | 2017-03-24 | 2017-06-09 | 合肥智慧龙图腾知识产权股份有限公司 | A kind of cable production cable core double-layer polyester tape winding apparatus |
| CN107527790A (en) * | 2016-06-21 | 2017-12-29 | 枝江久熠照明电器有限公司 | A kind of tungsten filament production line |
| CN208655302U (en) * | 2018-08-01 | 2019-03-26 | 无锡艾克森热控科技有限公司 | Three layers of spiral filament forming machine |
-
2018
- 2018-08-01 CN CN201810859332.3A patent/CN108986990B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH439906A (en) * | 1965-04-23 | 1967-07-15 | Meteor Ag | Automatic wire winding machine |
| CA2000843A1 (en) * | 1988-10-17 | 1990-04-17 | Russell Philpot | Computer controlled coiling machine |
| CN1326826A (en) * | 2001-07-31 | 2001-12-19 | 马胜山 | Eccentric flexible directly driving screw winder without belt driving |
| CN102903512A (en) * | 2012-10-22 | 2013-01-30 | 爱华特(广州)通讯有限公司 | Hollow coil winding machine |
| CN105336442A (en) * | 2015-11-04 | 2016-02-17 | 江阴神辉电工材料有限公司 | Take-up apparatus |
| CN107527790A (en) * | 2016-06-21 | 2017-12-29 | 枝江久熠照明电器有限公司 | A kind of tungsten filament production line |
| CN106229083A (en) * | 2016-08-31 | 2016-12-14 | 天津滨海中天鑫港星线缆有限公司 | Cable-former |
| CN106816231A (en) * | 2017-03-24 | 2017-06-09 | 合肥智慧龙图腾知识产权股份有限公司 | A kind of cable production cable core double-layer polyester tape winding apparatus |
| CN208655302U (en) * | 2018-08-01 | 2019-03-26 | 无锡艾克森热控科技有限公司 | Three layers of spiral filament forming machine |
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| CN108986990A (en) | 2018-12-11 |
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