CN108973502A - A kind of synchronous grain-matched 3D effect high color fastness face artificial board and preparation method thereof - Google Patents
A kind of synchronous grain-matched 3D effect high color fastness face artificial board and preparation method thereof Download PDFInfo
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- CN108973502A CN108973502A CN201810861953.5A CN201810861953A CN108973502A CN 108973502 A CN108973502 A CN 108973502A CN 201810861953 A CN201810861953 A CN 201810861953A CN 108973502 A CN108973502 A CN 108973502A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
Abstract
The present invention relates to a kind of synchronous grain-matched 3D effect high color fastness face artificial boards; including substrate, 3D solid synchronous grain-matched layer and UV painting layer; the substrate surface has the uneven texture that 3D stereoscopic effect is presented, and the UV painting layer includes substrate surface treatment layer, pattern layer and protective layer.The invention further relates to the production methods of the synchronous grain-matched 3D effect high color fastness face artificial board, comprising the following steps: design；Synchronous grain-matched Mold Making；Substrate precompressed；Editing cartographic；Substrate surface treatment；Printing pattern；Air brushing protective layer.The present invention first overlays out 3D solid synchronous grain-matched texture in substrate surface with the synchronous grain-matched mold made, handles substrate surface using optical curing of UV paint, then synchronized to line air brushing with UV spray drawing machine, production technology is rationally efficient, and product color obtained is true to nature, three-dimensional lively, good decorating effect, personalized customization can be achieved, environment protection health is wear-resisting scratch-resistant, ink adhesion is strong, color fastness is high, and fidelity is lasting, has a extensive future.
Description
Technical field
The present invention relates to dalle production technical field, espespecially a kind of synchronous grain-matched 3D effect high color fastness face artificial
Plate and preparation method thereof.
Background technique
With the rejuvenation of the consumer group, in building decoration materials selection, people are more and more emphasis on personalized.UV
The output of printing pattern is controlled by computer completely, is followed one's inclinations and is printed, and the patterns such as portrait photographs, portrait can be printed, and can be customized, no
It is restricted.Exactly this characteristic makes it rapidly open market in furnishing fields, obtains certain market share.UV spray
Drawing is a kind of novel spray-drawing technique for utilizing ultraviolet photo-curing ink.UV air brushing is rich in color, and picture is fine and smooth, and operation is opposite
Simply, personalized customization may be implemented, be just widely used in the fields such as construction material decoration, advertising sector and artistic decoration.Mesh
Preceding UV air brushing has formed mature production technology in the materials such as cardboard, ceramics, acrylic, but the application on wood-based plate
Many technical problems are also faced with, such as adhesive force is low, wear-resisting scratch-resistant performance is poor, is easy to fade.Especially current UV spray
The technology of drawing will realize that 3D stereoscopic effect is mainly realized by ink and paint accumulation, not only at high cost, but also production efficiency
It is low.
The combination synchronous with the anaglyph in sense of touch of visual texture trend may be implemented in synchronous grain-matched technology, and 3D is presented
Stereoscopic effect is widely applied on melamine decorative board.
Melamine decorative board synchronous grain-matched technology and UV air brushing technology are combined into the high color jail of production synchronous grain-matched 3D effect
Face artificial board is spent, technical important breakthrough, the even more great promotion power of industry development are not only.
Summary of the invention
It is an object of the invention to overcome the defect of the above-mentioned prior art, a kind of synchronous grain-matched 3D effect high color fastness is provided
Face artificial board and preparation method thereof keeps synchronous grain-matched face artificial board color true to nature, and three-dimensional lively, color fastness is high, decoration effect
Fruit is good, effectively improves production efficiency, reduces the cost manufactured.
One of to achieve the above object, The technical solution adopted by the invention is as follows: a kind of high color jail of synchronous grain-matched 3D effect
Face artificial board, including substrate are spent, the substrate surface has the 3D synchronous grain-matched layer of uneven presenting 3 D visual, the 3D
The surface of synchronous grain-matched layer texture is equipped with UV painting layer, wherein the UV painting layer includes the surface-treated layer being set in sequence, figure
Pattern layer and protective layer, wherein process layer is fitted in 3D synchronous grain-matched layer surface
Specifically, the substrate is one in the wood-based plates such as fiberboard, particieboard, glued board, oriented wood chipboard and core-board
Kind, with a thickness of 5~25mm.
Specifically, the substrate surface treatment layer and protective layer are UV curing type coating, and the pattern layer is UV ink,
All it is less than the environment-friendly materials of national standard VOC index.
To achieve the above object two, the technical solution adopted by the present invention is as follows
A kind of production method of synchronous grain-matched 3D effect high color fastness face artificial board, includes the following steps:
A. synchronous grain-matched embosses Mold Making, makes corresponding mold according to the texture graphics of design, mold can be made into round roller or
Plate steel form；
B. substrate precompressed, embosses mold roll-in or concora crush by synchronous grain-matched and forms substrate surface and deep mixed uneven be in
The 3D synchronous grain-matched layer of existing 3D stereoscopic vision；
C. editing cartographic draws the pattern for needing air brushing according to editors such as the textures, figure, color of design；
D. substrate surface treatment selects required UV coating, using computer control UV spray drawing machine in substrate 3D synchronous grain-matched layer table
Face carries out priming paint air brushing processing, forms surface-treated layer；
E. printing pattern inputs the pattern drawn in computer, according to the color ink ratio adjusted, scans substrate surface
Processing layer surface synchronizes the air brushing of pattern, forms pattern layer；
F. air brushing protective layer selects required UV coating, carries out protective layer in pattern layer surface using computer control UV spray drawing machine
Air brushing, formed protection.
Specifically, the material of mold is stainless steel in the step A, and texture graphics depth is 0.2~0.8mm, can basis
The depth of the effect selection texture graphics embodied.
Specifically, press-paste technique in the step B are as follows: 18~22MPa of pressure, 110~190 DEG C of temperature, the time 15~
20S according to different substrate and overlays effect and is adjusted when overlaying.
Specifically, the pattern pixel of drafting is edited in the step C between 700~1200dpi, texture, figure, color
Deng consistent with design.
Specifically, the surface-treated layer in the step D is UV white coating, 56~60 DEG C of air brushing temperature, is surface-treated
Layer air brushing in two times, for the first time with a thickness of 15~20 microns, second with a thickness of 8~10 microns.
Specifically, the UV spray drawing machine in the step D has multiple spray heads and LED light UV curing system, can be according to figure
The fade effect and color sophistication that case color requires increase the number of spray head to reach requirement, and LED light UV curing system was both
It is i.e. dry that energy conservation and environmental protection can be such that the pattern of printing beats again, and the medium that UV spray drawing machine is provided with for detecting substrate surface texture is automatic
Scanning-detecting system guarantees that substrate texture graphics and pattern texture figure coincide.
Specifically, synchronous air brushing is by pre-entering pattern, the scanning of medium automatically scanning detection system in the step E
Substrate texture graphics, then position adjustment is carried out to UV spray drawing machine by X, Y two-dimensional positioning system, make substrate texture graphics and pattern
Texture graphics are consistent, vacuum suction system fixing substrate, carry out air brushing realization according to pattern color effect.
Specifically, the protective layer of the step F be transparent UV wear-resistant coating, 56~60 DEG C of air brushing temperature, coating layer thickness control
System not only protects pattern layer, also enhances the wear-resisting scratch-resistant performance of product at 10~20 microns.
Compared with prior art, advantages of the present invention is embodied in:
(1) synchronous grain-matched technology and UV air brushing technology are combined together by the present invention, realize technical breakthrough, and production technology is closed
Efficiently, the synchronous grain-matched 3D effect high color fastness face artificial board color of production is true to nature for reason, and three-dimensional lively, color fastness is high, decoration
Effect is good, moreover it is possible to realize personalized customization.
(2) present invention is real by medium automatically scanning detection system, X, Y two-dimensional positioning system and vacuum suction fixed system
Existing substrate air brushing synchronous with pattern, is presented 3D stereoscopic effect, greatly facilitates synchronous grain-matched technology and 3D solid air brushing technology
Development.
(3) substrate and UV coating and printing ink of the present invention, is all less than the environment-friendly materials of national standard VOC index,
So that synchronous grain-matched 3D effect high color fastness face artificial board environment protection health produced by the present invention, will not generate environment and human body
Adverse effect.
(4) synchronous grain-matched 3D effect high color fastness face artificial board produced by the present invention is wear-resisting scratch-resistant, and ink adhesion is strong,
Color fidelity is lasting, and cost performance is high, and product competitiveness is strong.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of synchronous grain-matched 3D effect high color fastness face artificial board of the present invention
Drawing reference numeral explanation: 1. substrates；2.3D solid synchronous grain-matched layer 3.UV painting layer.
Specific embodiment
In order to make those skilled in the art be better understood on technical solution of the present invention, below with reference to specific reality
It applies example to further describe the present invention, but protection scope of the present invention is not limited to that.
Embodiment 1
9 lis of synchronous grain-matched 3D effect high color fastness facing fiberboards the production method is as follows:
A1. it designing, elm wood is tough and tensile, and structure is thick, and texture is thick mad sensible clear, and decorative pattern is beautiful, and the time is more long, and color is deeper,
It selects old elm tangential section to carry out 3D to scan to obtain log texture graphics, typesetting design, color then is combined to texture graphics
Color main Huang Fuhong adds fashionable element, gives people scintillating feeling, distribute in the log color for remaining the Nature
People can not ignore for energy out.
B1. synchronous grain-matched embosses Mold Making, makes corresponding mold according to the texture graphics of design, the material of mold is
Stainless steel, shape be it is flat, texture depth be 0.2~0.5mm；
C1. substrate precompressed, embosses mold concora crush by synchronous grain-matched and forms 9 lis of fibreboard surfaces and deep mixed uneven be in
The texture graphics of existing 3D stereoscopic effect, press-paste technique 22MPa, 180 DEG C, 16S；
D1. editing cartographic draws the pattern for needing air brushing, pattern pixel according to editors such as the textures, figure, color of design
800dpi, pattern texture, figure, color etc. are consistent with design；
E1. substrate surface treatment selects white UV priming paint, carries out the spray of priming paint in substrate surface using computer control UV spray drawing machine
It draws, 57 DEG C of air brushing temperature, priming paint air brushing in two times, for the first time with a thickness of 15 microns, second with a thickness of 8 microns；
F1. printing pattern inputs the pattern drawn in computer, according to the ink ratio adjusted, the inspection of medium automatically scanning
Examining system scans substrate texture graphics, then is adjusted by X, Y two-dimensional positioning system and makes substrate texture graphics and pattern texture
Figure is consistent, vacuum suction system fixing substrate, carries out pattern air brushing according to the ink ratio adjusted；
G1. air brushing protective layer selects transparent UV wear-resistant coating, is protected using computer control UV spray drawing machine in pattern layer surface
The air brushing of layer, 56 DEG C of air brushing temperature, coating layer thickness control is at 10 microns to get 9 lis of synchronous grain-matched 3D effect high color fastness facings
Fiberboard.
Embodiment 2
9 lis of synchronous grain-matched 3D effect high color fastness veneered plywoods the production method is as follows:
A2. it designs, it is fine and close, fine and smooth that walnut is strong but pliable in texture, and structure is carefully even, and clean mark, color pattern is good-looking, and rotary cutting surface is
Beautiful big parabola decorative pattern (mountain line) selects walnut tangential section to carry out 3D and scans to obtain log texture graphics, then right
Texture graphics are combined typesetting design, and the main ash of color is auxiliary black, and existing natural wood texture has sense of modernness again, and low-key does not lose again
Luxury, to a kind of high-end quality sense of people and fashionable sense.
B2. synchronous grain-matched embosses Mold Making, makes corresponding mold according to the texture graphics of design, the material of mold is
Stainless steel, shape be it is flat, texture depth be 0.3~0.7mm；
C2. substrate precompressed, embosses mold concora crush by synchronous grain-matched and forms 9 lis of face veneers and deep mixed uneven be in
The texture graphics of existing 3D stereoscopic effect, press-paste technique 20MPa, 120 DEG C, 20S；
D2. editing cartographic draws the pattern for needing air brushing, pattern pixel according to editors such as the textures, figure, color of design
1000dpi, pattern texture, figure, color etc. are consistent with design；
E2. substrate surface treatment selects white UV priming paint, carries out the spray of priming paint in substrate surface using computer control UV spray drawing machine
It draws, air brushing temperature 60 C, priming paint air brushing in two times, for the first time with a thickness of 15 microns, second with a thickness of 10 microns；
F2. printing pattern inputs the pattern drawn in computer, according to the ink ratio adjusted, the inspection of medium automatically scanning
Examining system scans substrate texture graphics, then is adjusted by X, Y two-dimensional positioning system and makes substrate texture graphics and pattern texture
Figure is consistent, vacuum suction system fixing substrate, carries out pattern air brushing according to the ink ratio adjusted；
G2. air brushing protective layer selects transparent UV wear-resistant coating, is protected using computer control UV spray drawing machine in pattern layer surface
The air brushing of layer, 58 DEG C of air brushing temperature, coating layer thickness control is at 8 microns to get 9 lis of synchronous grain-matched 3D effect high color fastness facing glue
Plywood.
1 embodiment of table and common painted decorative plate testing result compare
As can be seen from Table 1, the adhesive force for the synchronous grain-matched 3D effect high color fastness face artificial board that the present invention makes, wear-resisting resistance to
It draws performance, color fidelity persistence and the feature of environmental protection and is better than common painted decorative plate, 3D stereoscopic effect is obvious, can widely answer
For various decoration places.
Embodiment of above be only preferred embodiments of the present invention will be described, not to the scope of the present invention into
Row limits, and without departing from the spirit of the design of the present invention, this field ordinary engineering and technical personnel is to technical side of the invention
The various changes and improvements that case is made, should fall within the scope of protection determined by the claims of the present invention.
Claims (10)
1. a kind of synchronous grain-matched 3D effect high color fastness face artificial board, including substrate, it is characterised in that: the substrate surface tool
There is the 3D synchronous grain-matched layer of uneven presenting 3 D visual, the surface of the 3D synchronous grain-matched layer texture is equipped with UV painting layer,
Described in UV painting layer include the surface-treated layer being set in sequence, pattern layer and protective layer, wherein it is same to be fitted in 3D for process layer
Step is to lamina surface.
2. a kind of synchronous grain-matched 3D effect high color fastness face artificial board according to claim 1, it is characterised in that: described
Substrate surface treatment layer and protective layer are UV curing type coating, and the pattern layer is UV ink.
3. a kind of production method of synchronous grain-matched 3D effect high color fastness face artificial board, which comprises the steps of:
A. synchronous grain-matched embosses Mold Making, makes corresponding mold according to the texture graphics of design, mold can be made into round roller or
Plate steel form；
B. substrate precompressed, embosses mold roll-in or concora crush by synchronous grain-matched and forms substrate surface and deep mixed uneven be in
The 3D synchronous grain-matched layer of existing 3D stereoscopic vision；
C. editing cartographic draws the pattern for needing air brushing according to editors such as the textures, figure, color of design；
D. substrate surface treatment selects required UV coating, using computer control UV spray drawing machine in substrate 3D synchronous grain-matched layer table
Face carries out priming paint air brushing processing, forms surface-treated layer；
E. printing pattern inputs the pattern drawn in computer, according to the color ink ratio adjusted, scans substrate surface
Processing layer surface synchronizes the air brushing of pattern, forms pattern layer；
F. air brushing protective layer selects required UV coating, carries out protective layer in pattern layer surface using computer control UV spray drawing machine
Air brushing, formed protection.
4. a kind of production method of synchronous grain-matched 3D effect high color fastness face artificial board according to claim 3, special
Sign is: the material of mold is stainless steel in the step A, and texture graphics depth is 0.2~0.8mm.
5. the production method of synchronous grain-matched 3D effect high color fastness face artificial board according to claim 3, it is characterised in that:
Press-paste technique in the step B are as follows: 18~22MPa of pressure, 110~190 DEG C of temperature, 15~20S of time.
6. the production method of synchronous grain-matched 3D effect high color fastness face artificial board according to claim 3, it is characterised in that:
The pattern pixel of drafting is edited in the step C between 700~1200dpi, texture, figure, color etc. are consistent with design.
7. the production method of synchronous grain-matched 3D effect high color fastness face artificial board according to claim 3, it is characterised in that:
Surface-treated layer in the step D is UV white coating, 56~60 DEG C of air brushing temperature, surface-treated layer air brushing in two times, the
Once with a thickness of 15~20 microns, second with a thickness of 8~10 microns.
8. the production method of synchronous grain-matched 3D effect high color fastness face artificial board according to claim 3, it is characterised in that:
UV spray drawing machine in the step D has multiple spray heads and LED light UV curing system, and spray drawing machine is provided with for detecting substrate
The medium automatically scanning detection system of surface texture.
9. the production method of synchronous grain-matched 3D effect high color fastness face artificial board according to claim 3, it is characterised in that:
Synchronous air brushing is by pre-entering pattern in the step E, and medium automatically scanning detection system scans substrate texture graphics, then
Position adjustment is carried out to UV spray drawing machine by X, Y two-dimensional positioning system, keeps substrate texture graphics consistent with pattern texture figure, very
Empty adsorption system fixing substrate carries out air brushing realization according to pattern color effect.
10. the production method of synchronous grain-matched 3D effect high color fastness face artificial board, feature exist according to claim 3
In: the protective layer of the step F is transparent UV wear-resistant coating, and 56~60 DEG C of air brushing temperature, coating layer thickness control is micro- 10~20
Rice.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109747307A (en) * | 2019-01-25 | 2019-05-14 | 沈阳市中科佑铭机器人科技有限公司 | A kind of Double-side Synchronous of steel form is to line method |
| CN109823071A (en) * | 2019-01-31 | 2019-05-31 | 佛山希望数码印刷设备有限公司 | A kind of concave-convex hand feeling texture printing process that fidelity is high |
| CN111634144A (en) * | 2020-06-02 | 2020-09-08 | 湖州衡鼎产品检测中心 | Wooden floor surface coating method based on 3D printing technology |
| CN113602015A (en) * | 2021-03-01 | 2021-11-05 | 肇庆市耀东华装饰材料科技有限公司 | Interconnectable 3D-effect UV (ultraviolet) spray painting intelligent plate and preparation method thereof |
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