CN108960444A - A kind of power plant inspection platform and repair method - Google Patents
A kind of power plant inspection platform and repair method Download PDFInfo
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Abstract
The invention discloses a kind of power plant inspection platforms, comprising: maintenance chosen module, it is interior to be equipped with several upkeep operation items for selecting and entering maintenance file packet；Supplementary module is overhauled, including current work tabs corresponding with upkeep operation item in selected maintenance file packet, current work tabs includes: for the operation indicating unit of display reminding information and for changing selected upkeep operation item state family operating unit；Back end processing module, for saving, examining the upkeep operation item transmitted on maintenance supplementary module.There is further disclosed herein the repair methods based on the platform.The present invention passes through institutionalization, standardization and the standardization to upkeep operation, statistics, diagnosis, decision and maintenance process, state is comprehensively constantly controlled during ensuring overhaul of the equipments, to realize that the whole maintenance monitoring of equipment in thermal power plant provides effective and convenient technological approaches with omnibearing management.
Description
Technical field
The present invention relates to the maintenance area in power plant, especially a kind of power plant inspection platform and repair method.
Background technique
Thermal power plant's overhaul management is an important component of production management, and central task is reasonable arrangement organizer
Power, financial resources and material resources guarantee the safe, reliable, efficient operation of generating equipment.
In recent years, China's power industry was grown rapidly, and various high parameters, large capacity generating equipment have become China's power generation
The main body in market, but the overhaul management system in China does not obtain substantive improvement.Currently, China's implementation is still from 50
The overhaul management system of the emergency repair and scheduled overhaul just carried out from age.Although having carried out " standardization maintenance " again in recent years
Equal work, but these only enhance the control of maintenance craft quality.Emergency repair is one after generating equipment generation accident
Kind restorative maintenance, using repair, part replacement or whole means for replacing, for the purpose of being safely operated by restorer；Periodically
Maintenance is a kind of preventative maintenance, it is initially the periodic inspection that equipment is carried out according to the time between overhauls(TBO) that manufacturing firm is recommended, this
One period is once it is determined that just no longer change.Overhauling project is usually the project of standard development determined according to related standard, known before shutting down
Equipment deficiency and determination special item, and to improve the technological transformation item of unit safety, economic operation level and determination
Mesh composition.The periodic inspection of equipment is mainly the desire to through the potential failure of disintegration discovering device, to guarantee unit after maintenance
It can safe operation a period of time.
In the overhaul management system in current thermal power plant, have fixed point, calibration is quasi-, determine people, fixed cycle, determine method,
Quantitatively, determine operation flow, determine the requirement of O&M, but lacking a set of perfect, complete management system and support applications platform, examining
It repairs to operate and manage in management and will rely on personal experience, and considerable part young man experience is insufficient, this allows for maintenance effect
It not can guarantee.Secondly, the whole management of maintenance lacks systematicness and scientific analysis property, equipment Inspection cycle reasonability and necessity
Highly status assessment and empirical evaluation, tired in the subsequent defect elimination of equipment, equipment deficiency analysis thoroughly arrives people without really reflection
Subjective analysis and software platform state analysis.Finally, Remote instructs team not smart not special, for many detections
Mesh, such as integrated vibration analysis, dynamic balance running, oil analysis, infrared thermal imaging, ultrasonic wave are leaked hunting, professional higher, some
Maintenance side be have equipment do not have superb technique, some be do not supervise platform, some tie-in amount technical tools do not have.Operation/maintenance data analysis
Platform only relies on manual analysis, does not carry out ex-post analysis；Equipment account lacks the unified platform, causes all data by thinking hand
Dynamic typing, or even the department key equipment account having be not also complete；O&M is each responsible for respective, itself department of equipment portion, plan
It draws portion, operation portion etc. and lacks supervision and management trace.Equipment, system operating analysis lacked across monthly, season, year comparison trace
Mark, not with equipment state effective integration.
Outsourcing is overhauled, the management means of prior art is inadequate, first is that the supervision of personnel；Second is that live O&M operation
Supervision；Third is that multimode intercommunication, makes the real-time of account, historic retrospect is supervised.The experience of some preciousnesses lacks fine
Conclusion, summary and popularization, device status data excavation be not enough, it is difficult to provide further support for maintenance decision.
Summary of the invention
The present invention is in view of the above-mentioned problems of the prior art, provide a kind of power plant inspection platform and repair method.
A kind of power plant inspection platform, comprising:
Chosen module is overhauled, it is interior to be equipped with several upkeep operation items for selecting and entering maintenance file packet.
Supplementary module is overhauled, including current work tabs corresponding with upkeep operation item in selected maintenance file packet,
Current work tabs includes: for the operation indicating unit of display reminding information and for changing selected upkeep operation item shape
State family operating unit.
Back end processing module, for saving, examining the upkeep operation item transmitted on maintenance supplementary module.
Inspection platform disclosed in this invention can be based on Intelligent hardware device and realize, such as equipped with intelligence such as Android/IOS
Computer, Electronic Workbench, the server etc. of energy system.And the modes such as display screen, projection, camera, AR reality can be passed through
Now with for interaction.
Further, maintenance supplementary module is additionally provided with: maintenance Contents tab, for the maintenance feelings according to upkeep operation item
Condition shows schedule.
Further, maintenance supplementary module includes further include: maintenance file packet preview tab, for showing maintenance file
All upkeep operation items and its corresponding inspecting state in packet.
Further, user operation unit includes: maintenance confirmation function items and sharing function item, wherein confirmation function items
For confirming the maintenance for completing corresponding upkeep operation item, sharing function item is shared with other users confirmation for that will overhaul result
And/or it is shared with back end processing module.
Further, user operation unit further include: data add function items, for the upkeep operation item currently overhauled
The data that addition maintenance obtains.
Further, user operation unit further include: scene confirmation function items, for uploading the live image of upkeep operation
Information is to back end processing module and requests to give an written reply.
Further, current work tabs includes: action director's unit, for currently being overhauled by image information display
The standard operation of operation item.
Further, current work tabs further include: communication unit, for mutually sending information between other users.
Further, inspection platform is equipped with login module, so that user enters the inspection after verifying by login module
Equating platform.
The invention also discloses a kind of repair methods in power plant, and the specific method is as follows:
Choice phase: selection maintenance file packet.
The maintenance stage: in the current work tabs of maintenance file packet, operation indicating unit is shown according to upkeep operation item
Corresponding prompt information.
Confirmation stage: upkeep operation item is confirmed by user operation unit.
Archiving phase: the upkeep operation item by confirmation is uploaded and is shared to back end processing module.
Further, in the maintenance stage further include: in current work tabs, shown according to upkeep operation item for carrying out
The image information of action director.
Further, the repair method further includes preview phase: the maintenance file packet in selection maintenance file packet is pre-
Look at tabs or maintenance Contents tab, wherein maintenance Contents tab according to the maintenance situation of upkeep operation item for showing
Schedule, maintenance file packet preview tab is for showing all upkeep operation items and its corresponding maintenance in maintenance file packet
State.
Further, confirmation stage further includes third party's verification step: upkeep operation item being committed to third party user and is asked
Ask confirmation.
Further, when upkeep operation item is witness point, third party's verification step includes, by showing for the upkeep operation item
Field picture information, which is shared, is uploaded to the third party user.
Further, archiving phase further include: upload and return to the maintenance stage after sharing, until all inspections in maintenance file packet
The filing of operation item is repaired to complete.
The present invention constructs the platform and repair method of the power plant maintenance of complete set, this leans on maintenance no longer completely
The personal experience for relying service personnel, under mature platform and method, the insufficient young man of experience also can be good at completing inspection
Repair work.When operation, the orderliness of this platform display is clear, can check that each maintenance is made from whole by maintenance file packet preview
Industry item and confirmation situation, additionally it is possible to the schedule of maintenance file packet entirety is checked by overhauling Contents tab.Maintenance process
In, text prompt/requirement of corresponding upkeep operation item is found in current work tabs, on the basis of using AR glasses, also
The action director of other users can be obtained according to Overhaul site, action director is presented on AR with the image format of augmented reality
On mirror, standardized operation is not only improved in this way, and in the difficulty for reducing operation to a certain degree, and then the effect of the maintenance guaranteed
Rate is particularly suitable for the insufficient new hand of experience.
The present invention by institutionalization, standardization and the standardization to upkeep operation, statistics, diagnosis, decision and maintenance process,
State is comprehensively constantly controlled during ensuring overhaul of the equipments, to realize the whole maintenance monitoring of equipment in thermal power plant and comprehensive
Management provides effective and convenient technological approaches.To reach equipment dependability be obviously improved, overhaul of the equipments wrong step and
Shi Faxian, it avoids equipment breakdown, prevent fault spread.From the point of view of economy, after runing many years to thermal power plant, noodles dimension
Premium gradually high problem, by the assistance of multiple technologies of this project, reaching reduces personnel cost, maintenance cost, mentions
The purpose of high benefit.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is structural block diagram of the invention.
Fig. 2 is flow chart of the invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
Embodiment one
A kind of power plant inspection platform as shown in Figure 1, comprising:
Chosen module is overhauled, it is interior to be equipped with several upkeep operation items for selecting and entering maintenance file packet.
Supplementary module is overhauled, including current work tabs corresponding with upkeep operation item in selected maintenance file packet,
Current work tabs includes: for the operation indicating unit of display reminding information and for changing selected upkeep operation item shape
State family operating unit.
Back end processing module, for saving, examining the upkeep operation item transmitted on maintenance supplementary module.
Inspection platform disclosed in this invention can be based on Intelligent hardware device and realize, such as equipped with intelligence such as Android/IOS
Computer, Electronic Workbench, the server etc. of energy system.And the modes such as display screen, projection, camera, AR reality can be passed through
Now with for interaction.
This platform logs in this platform in use, user first passes through Intelligent hardware, and different users has difference in this platform
Account, login can be verified by modes such as passwords, then into maintenance chosen module, the modules exhibit is several to be pre-stored
Maintenance file packet, maintenance file packet can be formed on backstage by Computerized Editing, maintenance file packet in comprising for device/
Several upkeep operation items of the maintenance of production line, user selects oneself to carry out maintenance file packet corresponding to upkeep operation, excellent
Choosing, maintenance chosen module includes Awaiting Overhaul area and history maintenance area, and user needs the maintenance file packet of selection to be located at Awaiting Overhaul
Area, and overhaul acknowledged maintenance file packet and be located at history maintenance area, it not only conveniently checks in this way, is also convenient for overhauling file and wrap
It is managed.
After choosing maintenance file packet by maintenance chosen module, maintenance supplementary module enter/can open the maintenance file
Packet can start that user maintenance process is cooperated to use at this time, wherein current work tabs is directed to one of them upkeep operation
, operation indicating unit therein prompts user to change the related content of upkeep operation item by way of text, as operating method,
Apparatus structure, points for attention, inspection standard etc. provide guidance, even experience for the complicated huge upkeep operation of content
Insufficient new hand also can complete well upkeep operation according to guidance.Text tutorial message described in these is to realize to be preset in
It overhauls in file packet.Preferably, after the completion of the upkeep operation item that user is overhauled has been acknowledged, current work tabs is certainly
Dynamic switching is corresponding to the next item down upkeep operation item.
The result of maintenance is saved also by platform, is fed back, specifically, being grasped using the user that user can actively trigger
It is operated as unit, such as confirms that current upkeep operation item is without exception, can be confirmed by user operation unit, be overhauled
Successively each upkeep operation item is confirmed in journey, and the upkeep operation Xiang Yidan that user operation unit can also will confirm that
Solely or to overhaul file packet as integrally being sent to back end processing module carries out filing preservation.
Concrete operations can be interacted by point touching screen, can also be carried out by the remote controler of special configuration mutual
Dynamic, remote controler is equipped with several keys of corresponding user operation unit function items, and user sends signal of communication by triggering key
To the device where platform, and then the instruction of corresponding function items is executed, it is existing that such remote controler is widely used in daily remote control
Electronic equipment, therefore its specific structure is no longer described in detail.
After user operates maintenance result, the corresponding operating result sharing of the upkeep operation item is uploaded to rear end
Processing module, convenient for centralized management and record, the data informations such as the record of overhaul of the equipments can be synchronized and are stored in by inspection platform
In equipment account module.So-called equipment account module is to grasp business equipment condition of assets, reflection enterprise's various types equipment
Owning amount and device distribution and its change conditions main foundation.It is general, and there are two types of layout forms: one is device class
Number account, it is with " equipment homogeneous classification and number catalogue " for foundation, by class group code name paging, is arranged by asset number sequence
Column, convenient for the asset number and classification parting number statistics of newly added equipment；Another kind is to use unit according to workshop, teams and groups' sequence
Equipment account, this form Maintenance Program Management easy to produce and year-end asset of equipments check by this platform can not only to
Directive function is played in the maintenance process of family, additionally it is possible to be saved to maintenance result unified management, is following thermal power plant's overhaul management hair
The inevitable direction of exhibition.
In other embodiments of the invention, maintenance supplementary module is additionally provided with: maintenance Contents tab, the maintenance
Contents tab is associated with current work tabs, can react all maintenance that the maintenance file packet is included on the whole
It also includes time schedule that the overall progress situation of operation item, which not only includes schedule, plays the work for reminding user on the whole
With.Preferably, the every progress overhauled in Contents tab is indicated by way of bar shaped progress bar, for that can pass through screen
Intuitively see the progress bar.
In other embodiments of the invention, maintenance supplementary module includes further include: maintenance file packet preview tab,
The maintenance file packet preview tab is equally associated with current work tabs, in real-time display maintenance file packet
All upkeep operation items and its corresponding inspecting state allow user that can specifically understand the maintenance feelings of complete overhaul operation item
Condition, the case where maintenance especially for multiple person cooperational, the upkeep operation item that collaboration user is responsible for equally is also shown in maintenance text
In part packet preview tab, the cooperation that is more advantageous between upkeep operation.In addition to this, maintenance file packet preview tab further includes
Other essential informations about maintenance, service work responsible person, the special work of maintenance, the essential information of file packet coder and they are right
Overhaul the approval status of result.
In other embodiments of the invention, user operation unit includes: that maintenance confirms function items and sharing function item,
Wherein, confirmation function items are used to confirm the maintenance for completing corresponding upkeep operation item, and sharing function item will be for that will overhaul result sharing
Equipment account module is confirmed and/or is shared with to other users.Present embodiment discloses the most basic function of user operation unit,
Guidance by current work tabs to current upkeep operation item, service personnel complete maintenance after need to confirm result and on
The platform is reached, confirmation function items are confirmed that the service information that then will confirm that is uploaded by the user actually overhauled
Back end processing module to platform is managed, and after confirmation, the status display for overhauling the upkeep operation item in preview tab is
Confirmation.For some special upkeep operation items, it is also necessary to just be allowed to upload after other users/supervisory examination & approval to return
Shelves, so sharing function item not only can directly share result to back end processing module, it is corresponding can also to be shared with other
User or higher level responsible person, and then file again after being examined by user operation unit or other existing operation modules.
In other embodiments of the invention, user operation unit further include: data add function items, for current
The data that the upkeep operation item addition maintenance of maintenance obtains.In some upkeep operation items, actual measurement is needed to obtain some surveys
Data are measured, it is whether normal by the further judgment means/equipment of these measurement data, while these numerical value are also reflection product
Energy, evidence in the best state, therefore only confirmation upkeep operation item is inadequate, it is also necessary to adding function items by data will have
Volume data is added in each upkeep operation item for being eventually uploaded to back end processing module；Especially for need other users/
Higher level confirms the case where examination & approval, these users are not in the action, and adding data added by function items by data can
It is better understood by institute's repair apparatus/device state.
In other embodiments of the invention, user operation unit further include: scene confirmation function items, for uploading inspection
The scene image information of operation is repaired to back end processing module and requests to give an written reply.In order to make the non-user being in the action clearer
Solution maintenance situation, especially for some witness points, such as W point, H point, so-called witness point refers in process management according to certain road
The importance and complexity of process and the quality control points of key procedures being arranged, these control points without quality examination visa not
Next procedure must be transferred to, wherein H point is holding point, ability after which must be approved by supervisor to site inspection signature
It can enter next process.W point is live witness point, which does not pass through supervisor and checks that signature approval can also be on the spot
Enter next process.Therefore in traditional maintenance process, once encounter witness point, it is necessary to until corresponding personnel to it is live into
It could continue after row confirmation, this undoubtedly delays the progress and efficiency integrally overhauled.The user that scene uses passes through scene confirmation
The information of witness point can be even shared with by image, the video of function items active upload witness point maintenance by way of live streaming
Corresponding approver, even if so that approver is not in the action can understand the inspecting state of witness point yet and examine, pole
The earth optimizes the examination & approval structure for witness point, improves whole working efficiency.The image of Overhaul site is obtained, is used
Family can included/external camera type be shot by carrying the intelligent hardware devices of this platform.Witness point and needs pair
The user preset that witness point is examined is scheduled in maintenance file packet.
In other embodiments of the invention, current work tabs includes: action director's unit, for passing through image
Information shows the standard operation of current upkeep operation item.Although the operation indicating unit of current work tabs can be in certain journey
Play the role of knowing on degree, but there is also some defects, firstly, character express is not lively enough, it is poor for rudimentary knowledge
The help that user plays is limited, secondly, operation indicating unit knowledge is directed to the guidance that common situation is made, it can not be for scene
Actual state instructed, and action director's unit exactly solve drawbacks described above and be arranged, action director's unit can
It is shown in the form of picture, video in user job, it is vivid to play the role of guidance operation to user.Preferably,
Corresponding function items are set by user operation unit and recall its display interface, above-mentioned picture, video both can store pre-
It sets in maintenance file packet, request can also be sent after corresponding function items are arranged in triggering user operation unit, there is other users
Intelligent hardware, backstage server send over.Preferably, video is not the video that records, but active user and its
His user passes through both sides' camera real-time video, and such guidance is more according to targetedly.
In other embodiments of the invention, current work tabs further include: communication unit is used for and other users
Between mutually send information.It is exchanged convenient for each member in the corresponding maintenance group of a maintenance file packet.
In other embodiments of the invention, inspection platform is equipped with login module, so that user is tested by login module
Enter the inspection platform after card.
Embodiment two
The present invention is based on inspection platforms disclosed in embodiment one, provide a kind of repair method in power plant, such as Fig. 2 institute
Show, the specific method is as follows:
Choice phase: selection maintenance file packet.
The maintenance stage: in the current work tabs of maintenance file packet, operation indicating unit is shown according to upkeep operation item
Corresponding prompt information.
Confirmation stage: upkeep operation item is confirmed by user operation unit.
Archiving phase: the upkeep operation item by confirmation is uploaded and is shared to back end processing module.
Preferably, in the maintenance stage further include: in current work tabs, shown according to upkeep operation item for being moved
The image information to coach.
Preferably, the repair method further includes preview phase: the maintenance file packet preview in selection maintenance file packet
Tabs or maintenance Contents tab, wherein maintenance Contents tab according to the maintenance situation of upkeep operation item for having shown
At progress, file packet preview tab is overhauled for showing all upkeep operation items and its corresponding maintenance shape in maintenance file packet
State.
Preferably, confirmation stage further includes third party's verification step: upkeep operation item is committed to third party user's request
Confirmation.
Preferably, when upkeep operation item is witness point, third party's verification step includes, by the scene of the upkeep operation item
Image information, which is shared, is uploaded to the third party user.
Preferably, archiving phase further include: it uploads and returns to the next upkeep operation item of maintenance stage progress after sharing, until
All upkeep operation item filings in file packet are overhauled to complete.
The entire flow overhauled using the method disclosed in the present is as follows:
When equipment mass defect or Inspection cycle occurs then, the responsible person of service work is on background intelligent hardware device
Maintenance file packet is passed or filled in online, submits and examines, the professional management of maintenance, the responsible person for being responsible for production are signed by confirmation,
Confirmed preferably through the corresponding APP that mobile phone is installed, work crewmember is added, and work teams and groups' number can be
One people a, or more than people, true by the platform after the group member of working group carries out safety training and dangerous point is told somebody what one's real intentions are
Recognize signature, the confirmation signature data of group member can overhaul in file packet tabs in preview to be found, and work responsible person confirms
After the completion of above-mentioned work, confirm on the platform and goes into operation by the APP, on platform corresponding maintenance beginning at
Vertical, platform is distributed by APP report summaries professional management, whole members of notice maintenance teams and groups to each work crewmember
Upkeep operation item.
When work crewmember's site examining and repairing, platform is logged in using Intelligent hardware, maintenance Contents tab can be entered,
Catalogue page displaying, whole level-ones, the progress situation of second level sub-project of upkeep operation item, when being carried out to the repair schedule of overall process
Between on record, be compared with planned time, convenient for analyzing the progress situation that will integrally overhaul.Working crewmember can also
With in current work tabs, check oneself upkeep operation item text guidance, specify oneself currently do should measure, it is each
Confirm after the completion of step maintenance, current work tabs is automatically into next upkeep operation item after confirmation, at witness point, no
Only need the confirmation of work group member, it is also necessary to the figure of field condition, video are sent to corresponding approver by platform,
It just can be carried out the next item down maintenance after examination & approval confirmation.After the completion of all upkeep operation items all overhaul, whole members pass through intelligence
Hardware completes electronic signature.Some conclusion contents of report can also be passed to other by platform by service work responsible person
Module, for example back end processing module.Finally, power cut-off, the maintenance file packet that will fill in goes to history maintenance area's work
In.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.
Claims (9)
1. a kind of power plant inspection platform characterized by comprising
Chosen module is overhauled, it is interior to be equipped with several upkeep operation items for selecting and entering maintenance file packet；
Supplementary module is overhauled, including current work tabs corresponding with upkeep operation item in selected maintenance file packet, currently
Operation tabs includes: for the operation indicating unit of display reminding information and for changing selected upkeep operation item state family
Operating unit；
Back end processing module, for saving, examining the upkeep operation item transmitted on maintenance supplementary module.
2. a kind of power plant inspection platform according to claim 1, which is characterized in that maintenance supplementary module is additionally provided with: inspection
Contents tab is repaired, for showing schedule according to the maintenance situation of upkeep operation item.
3. a kind of power plant inspection platform according to claim 1, which is characterized in that user operation unit includes: maintenance
Confirm function items and sharing function item, wherein confirmation function items are used to confirm the maintenance of the corresponding upkeep operation item of completion, share function
Energy item is used to overhaul result and is shared with other users confirmation and/or is shared with back end processing module.
4. a kind of power plant inspection platform according to claim 3, which is characterized in that user operation unit further include: number
Data according to addition function items, for being obtained to the upkeep operation item addition maintenance currently overhauled.
5. a kind of power plant inspection platform according to claim 4, which is characterized in that user operation unit further include: existing
Field confirmation function items, for uploading the scene image information of upkeep operation to back end processing module and requesting to give an written reply.
6. a kind of power plant inspection platform according to claim 1, which is characterized in that current work tabs includes: dynamic
Coach unit, for passing through the standard operation of the current upkeep operation item of image information display.
7. a kind of repair method in power plant, which is characterized in that the specific method is as follows:
Choice phase: selection maintenance file packet；
The maintenance stage: in the current work tabs of maintenance file packet, operation indicating unit shows according to upkeep operation item and corresponds to
Prompt information；
Confirmation stage: upkeep operation item is confirmed by user operation unit；
Archiving phase: the upkeep operation item by confirmation is uploaded and is shared to back end processing module.
8. a kind of repair method in power plant according to claim 7, which is characterized in that in the maintenance stage further include: when
In preceding operation tabs, the image information for carrying out action director is shown according to upkeep operation item.
9. a kind of thermal power plant's multi-person synergy repair method based on AR glasses according to claim 7, which is characterized in that really
Recognizing the stage further includes third party's verification step: the third party that is committed to of upkeep operation item and its corresponding scene image information is used
Family request confirmation.
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