Electromagnetic type battery charging and discharging chucking appliance system
Technical field
The present invention relates to a kind of battery charging and discharging system, especially a kind of battery charging and discharging chucking appliance system.
Background technique
With the continuous improvement of China's new-energy automobile sales volume, China's new-energy automobile volume of production and marketing in 2017 is close to 800,000
, it is contemplated that surpass to the year two thousand twenty, pure electric automobile and plug-in hybrid-power automobile production capacity up to 2,000,000, accumulative volume of production and marketing
5,000,000 are crossed, therefore the raising of electric car sales volume necessarily drives the batch production of Vehicular dynamic battery, is produced in power battery
Need to carry out it chemical conversion and basic parameter test experiments later, it is therefore desirable to multiple charge-discharge test is carried out to battery.Together
When each battery in use, need retired, and generally require pair when the 80% of its capacity attenuation to initial capacity
Retired battery carries out echelon utilization, thus to improve the utilization rate of battery.It is past when carrying out echelon utilization to retired power battery
Toward needing to test the parameters such as battery capacity, internal resistance, self discharge, needed during testing above-mentioned parameter pair
Battery carries out multiple charge-discharge test.
It generally requires to carry out battery multiple charge and discharge during carrying out the test of above-mentioned battery fundamental performance parameter
Experiment, and traditional battery clamp needs manual hand manipulation to compress, and contact resistance can be also generated between fixture and battery,
If manual operation is improper to will increase contact resistance;Efficiency save the cost not only can be improved in the battery clamp of superior performance, and
And experimental precision can be improved.
For this reason, it may be necessary to design a kind of electromagnetic type fixture, the electromagnetic induction principle of solenoid is used the power on to control fixture, when
When solenoid no power, fixture is in open configuration under initial tension of spring effect;When solenoid is powered, what solenoid generated
Electromagnetic attraction overcomes initial tension of spring, and fixture is in clamped condition.Therefore only need to control solenoid electricity in terms of controlling fixture
The on-off of stream can greatly improve working efficiency in this way.Simultaneously helical loop current can be flowed through by adjusting
Size therefore can effectively improve battery to adjust the size of pressure between battery pole ear and ferromagnetism battery pole ear support
The resistance value of fixture is effectively reduced in the reliability and convenience of positive and negative anodes high current charge-discharge, durable, improves charging/discharging apparatus
Charging or discharging current precision, it is easy for installation, suitable for larger assembly line.
Summary of the invention
The purpose of the present invention is to provide a kind of electromagnetic type battery charging and discharging chucking appliance systems, are mainly used for a large amount of battery screenings
Have the function that quick-clamping in the process and reduces contact resistance.
To reach above-mentioned requirements, the present invention adopts the following technical scheme:
A kind of electromagnetic type battery charging and discharging chucking appliance system, there are two be respectively used to clamp battery positive and negative electrode battery pole ear for tool
Fixture, two fixtures are mounted on bottom plate, and setting can prevent battery plus-negative plate contact from the vertical of short circuit occurs between two fixtures
To baffle, bottom plate two sides are equipped with transverse baffle for fixing battery, each fixture include fixture base, battery pole ear support,
Spring, column, battery pole ear pressing plate, core clamping-plate, solenoid, iron core screw, the fixture base are mounted on bottom plate, fixture
Battery pole ear support is fixedly connected in square groove among pedestal, the square groove projecting segments of fixture base are equipped with a bolt
There is a through-hole in hole on the battery pole ear support of corresponding position, makes charging conductor and battery pole using the pressing force of screw
Auricular branch seat is connected;The fixture base two sides are fixedly connected with column, are slidably connected battery pole ear pressure on two columns
Plate, and it is socketed with spring outside the column between battery pole ear pressing plate and fixture base, spring one end is contacted with battery pole ear pressing plate,
The other end contradicts in fixture base;Iron core is fixedly connected with by core clamping-plate above the battery pole ear pressing plate, is twined on iron core
Around solenoid, solenoid connects external power supply, and two solenoids are connected in circuit by the way of in parallel, and each
A resistance is respectively connected in branch, two resistance connect the same relay, and relay connects controller, are controlled and are flowed by controller
Magnetic field strength is controlled to the size of current of solenoid, so that pressure of the control to battery pole ear, realization quantitatively control battery pole
The contact resistance of chucking lug.
Further, the pan front is there are two guide-track groove, and there are two bolt hole, two screws to pass through for fixture base lower part
Two bolts hole of guide-track groove jockey pedestal, are fixed on fixture base on bottom plate using the pressing force of screw;And lead to
It crosses fixture base to move left and right along guide-track groove, adjustment battery pole ear chucking position can be moved left and right, to match different size electricity
Pond.
Further, respectively there are two symmetrical bolt hole, battery pole ear supports on the square groove both sides of the fixture base
For a cuboid iron plate, size is corresponding with the square groove on fixture base top, and battery pole ear support sets that there are four countersunk head is logical
Hole, position is corresponding with four bolts hole of square groove, with four screws pass through charging iron plate on four through-holes again with fixture bottom
Four bolts hole of seat are connected, so that battery pole ear support is fixed in fixture base.
Further, respectively there are a bolt hole in the fixture base two sides there are two circular groove in each groove, described vertical
Column one end is equipped with screw thread, and one end is multi-diameter shaft, and threaded one end is connected and fixed with the bolt hole in circular groove, multi-diameter shaft one
The stroke of end limitation battery pole ear pressing plate.
Further, a semicolumn groove sidewards, semicolumn groove two sides are equipped with above the battery pole ear pressing plate
It is respectively a V-groove, is cylindrical body in the middle part of the iron core, two sides are square platform, and two square platforms of iron core are placed on V-groove
It is interior, for limiting the rotation of iron core.
Further, respectively there are two U-type groove, transverse baffle is L shape for the bottom plate two sides, above there are two circular through hole, two
A bolt passes through the U-type groove of bottom plate and the circular through hole of transverse baffle, is fixed on transverse baffle on bottom plate, and can laterally move
Dynamic transverse baffle fixes the battery of different in width.
Further, when solenoid is not powered on, the battery pole ear pressing plate under the action of initial tension of spring with battery pole
Ear separation;When solenoid is powered, the electromagnetic attraction generated makes battery pole ear pressing plate that initial tension of spring be overcome to move downward,
Compress battery pole ear.
The beneficial effects of the present invention are:
Core of the invention technology is to make that fixture pressure may be implemented under the control of the controller using electromagnetic induction principle
Plate compresses downwards battery pole ear.When relay disconnects, it is not passed through electric current in solenoid, solenoid does not generate magnetic field at this time,
Battery pole ear pressing plate is separated with battery pole ear under the action of spring;When relay conducting, hot-wire coil generates magnetic field, due to electricity
Pond tab support is ferromagnetic conductor, therefore hot-wire coil pushes the compression of battery pole ear pressing plate under the action of hot-wire coil magnetic field
Spring, final battery pole ear are pressed on ferromagnetism battery pole ear support by battery pole ear pressing plate, at this time can be by positive and negative
Binding post carries out charge-discharge test to battery.Working efficiency can be greatly improved in this way.Adjusting can be passed through simultaneously
Flow through the size of helical loop current adjust the size of pressure between battery pole ear and ferromagnetism battery pole ear support therefore can
To effectively improve the reliability and convenience of battery plus-negative plate high current charge-discharge, the resistance value of fixture is effectively reduced in durable,
Charging/discharging apparatus charging or discharging current precision is improved, it is easy for installation, suitable for larger assembly line.
Detailed description of the invention
Fig. 1 is electromagnetic type battery charging and discharging clamp central cross-sectional end view of the invention;
Fig. 2 is fixture base schematic diagram;
Fig. 3 is battery pole ear support schematic diagram;
Fig. 4 is battery pole ear pressing plate schematic diagram;
Fig. 5 is iron core schematic diagram;
Fig. 6 is core clamping-plate schematic diagram;
Fig. 7 is electromagnetic type battery charging and discharging chucking appliance system general assembly drawing of the invention;
Fig. 8 is multiple groups fixture working principle diagram.
Specific embodiment
The invention will be further described with embodiment with reference to the accompanying drawing.
Referring to FIG. 1 to FIG. 8, electromagnetic type battery charging and discharging chucking appliance system of the invention, including bottom plate 1, fixture base 2, electricity
Pond tab support 3, spring 4, column 5, battery pole ear pressing plate 6, iron core 7, solenoid 8, iron core 9, longitudinal baffle 10, charging cable
11, screw 12, pan front guide-track groove 13, transverse baffle 14, battery 15, bottom panel side U-lag 16, square groove 17, fixture bottom
The threaded hole 20 of the fixed battery pole ear support of the circular groove 18 of seat two sides, fixture base connecting part threaded hole 19, fixture base,
The V-shaped groove 21 of battery pole ear pressing plate, the circular through hole 22 of battery pole ear pressing plate two sides, the threaded hole 23 of battery pole ear pressing plate, electricity
The semi-cylindrical recesses 24 of pond tab pressing plate, relay 25, fuse 26.
As shown in Figure 1,1 front of bottom plate, there are two guide-track groove 13, there are two bolt hole, two screws for 2 lower part of fixture base
12 pass through two bolts hole of 13 jockey pedestal of guide-track groove, make fixture base be fixed on bottom plate using the pressing force of screw
On.
It as shown in Figure 2 and Figure 3, is a fixture base square groove 17 among 2 top of fixture base, square groove both sides respectively have
Two symmetrical bolts hole 20, battery pole ear support 3 are a cuboid iron plate, the side of size and fixture base top
Shape slot is corresponding, and there are four countersunk head through-hole, four bolts hole pair of position and fixture base square groove 17 on battery pole ear support 3
It answers, passes through four through-holes on charging iron plate with four screws and be connected again with four bolts hole of fixture base 2.So that battery
Tab support 3 is fixed in fixture base 2.17 projecting segments of fixture base square groove also have a bolt hole 19, correspond to position
There is a through-hole on the battery pole ear support 3 set, makes charging conductor 11 and battery pole ear support 3 using the pressing force of screw 12
It is connected.Current flow paths are charging conductor 11- battery pole ear support 3- battery 15.There are two round for 2 two sides of fixture base
Groove 18 respectively has a bolt hole in each groove.There is screw thread in 5 one end of column, and one end is multi-diameter shaft, threaded one end and circle
Bolt hole in connected in star 18 is connected and fixed, and multi-diameter shaft one end limits the stroke of battery pole ear pressing plate 6.6 liang of battery pole ear pressing plate
Respectively there is a circular through hole 22 in side, and column 5 passes through the through-hole, can be carried out opposite sliding between the two;Spring 4 around column 5,
One end is contacted with battery pole ear pressing plate 6, and other end end is against in the circular groove 18 of 2 two sides of fixture base, so that spring is not
Arbitrarily swing.
It as shown in Figure 4, Figure 5, is a semicolumn groove 24 sidewards on the upside of battery pole ear pressing plate 6, groove two sides are each
It is a V-groove 21, is cylindrical body in the middle part of iron core 7, two sides are square platform, and two square platforms of iron core are placed on clamp platen
21 on V-groove, the rotation of iron core can be limited in this way.
As shown in fig. 6, being a cylinder shape groove among core clamping-plate 7, respectively there are a circular through hole, core clamping-plate 7 in two sides
Iron core is being pressed against, is then being connected firmly by two screws with battery pole ear pressing plate 6, fixes an iron core with two core clamping-plates.
As shown in fig. 7, being wrapped solenoid 8 on iron core 7, solenoid connects external power supply, and two solenoids are using in parallel
Mode connect in circuit, and each branch respectively has a resistance, and each fixture shares a relay, is controlled with one
Device processed is controlled.Place a longitudinal baffle 10 among fixture, 10 lower part of longitudinal baffle is a threaded hole, and screw 12 is the bottom of from
1 lower part of plate passes through the threaded hole of connection longitudinal baffle, is fixed on it on bottom plate, longitudinal baffle 10 can not only prevent battery 15
Short circuit occurs for positive and negative anodes contact, can also carry out longitudinal register in bottom plate to battery 15.U-type groove 16 there are two 1 two sides of bottom plate are each,
Transverse baffle 14 is L shape, above there are two circular through hole, two bolts pass through the U-type groove 16 of bottom plate 1 and the circle of transverse baffle 14
Shape through-hole is fixed on transverse baffle 14 on bottom plate.
For pan front there are two guide-track groove 13, guide rail slot length is 8mm, and two guide rail separation are 6mm, fixture base 2
It is connect with bottom plate 1 by screw 12, when screw 12 is unscrewed, fixture base 2 can be moved left and right, and stroke is equal to rail length
8mm just fixes 2 position of fixture base using pressing force when screw-driving, two poles of the applicable battery of the fixture
Spacing between ear is 6~22mm.
Respectively there are two U-lags for 1 two sides of bottom plate, make transverse baffle 14 be fixed on bottom plate using the pressing force of bolts and nuts
On 1, equally, when bolt is unscrewed, transverse baffle 14 can also transverse shifting, to be used to fix the battery of different in width.To Mr. Yu
Money battery, after the completion of its first time clamping, fixture base 2 and the position of transverse baffle 14 are fixed, hereafter to this
When money battery carries out clamping, battery need to be only inserted into, open power supply, working efficiency can be greatly improved.
Battery pole ear pressing plate 6 and the cooperation of spring 4 can be moved up and down along column 5, and column 5 is outer around spring 4, spring
One end is against on battery pole ear pressing plate 6, and the other end is against in fixture base 2, the elastic coefficient 100N/m, when solenoid 8
When no power, the thrust 1N and 6 gravity 1N of battery pole ear pressing plate of spring 4 are in equilibrium state, and spring 4 can prop up battery pole ear pressure
Plate 6, so that battery pole ear pressing plate 6 is separated with 15 tab of battery.Simultaneously in order to avoid solenoid is powered off suddenly so that battery pole ear
The upward play of pressing plate designs the baffle of a ladder shaft type in the upper end of the column, and the stroke of limitation battery pole ear pressing plate is 30mm.
1000 circle solenoids 8 are wrapped on iron core 7, solenoid 8 connects external power supply, supply voltage 24V, two helicals
Circle is connected in circuit by the way of in parallel, and each branch respectively has a resistance, and resistance value is 1 Europe, every two helical
Circle controls its current switching with a relay 25;It thus may make with a power supply and control the electric current in multiple solenoids
Size, size of current 24A.When relay 25 is connected, solenoid is electrically energized, and electromagnetic induction phenomenon is generated, by Biot-Sa
It cuts down your law to answer, magnetic induction density B=μ that solenoid generates0* i*n=3 × 10-3T, μ0For the magnetic flux rate in air, (numerical value is
0.4π*10-7H/m), iron core radius r is 1cm, and sectional area is that S is 3.14 (cm2), the electromagnetic force that solenoid generates is(N), electromagnetic force F (N) and pressing plate gravity G (N) overcomes the thrust F of springK(N) it moves downward, by battery
Tab is pressed on battery pole ear support, and the stroke of entire fixture is 30mm, and pressing force size is
Its dependent variable all remains unchanged in addition to voltage, therefore can control the big of clamping force by controlling the size of voltage
It is small;When relay disconnects, electric current will disappear in solenoid, and electromagnetic attraction can also disappear, and battery pole ear pressing plate will be in bullet
It is separated under the active force of spring with battery pole ear.
As shown in figure 8, multiple such fixtures can combine to be realized and be automatically controlled using a controller, each
Battery is controlled by two clamps, the solenoid 8 of two fixtures of the same battery with a relay 25, each folder
A resistance R is all connected in the route of tool;Two fixtures regard one group as, each group fixture be all in the line it is in parallel, and every group
A relay 25 and fuse 26 are all connected in the parallel branch of fixture;The relay of each group is controlled by a controller
System, controller can individually control any relay 26, to guarantee working efficiency.
In order to reduce charging resistor, fixture base 2 and battery pole ear pressing plate 6 are all made of plastic.