CN108950176B - Annealing furnace combustion control method and device based on residual oxygen compensation - Google Patents

Annealing furnace combustion control method and device based on residual oxygen compensation Download PDF

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CN108950176B
CN108950176B CN201810713649.6A CN201810713649A CN108950176B CN 108950176 B CN108950176 B CN 108950176B CN 201810713649 A CN201810713649 A CN 201810713649A CN 108950176 B CN108950176 B CN 108950176B
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flue gas
content
oxygen
upper limit
real
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CN108950176A (en
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乔梁
郭治霞
付友昌
付振兴
任秋红
马壮
林英哲
巫雪松
张阳阳
赵庆祥
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Shougang Jingtang United Iron and Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/34Methods of heating
    • C21D1/52Methods of heating with flames
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention relates to the technical field of cold rolling, in particular to an annealing furnace combustion control method based on residual oxygen compensation, which comprises the steps of setting an upper limit value of CO content in flue gas; detecting the real-time content of CO in the flue gas; comparing the real-time content of CO in the flue gas with the upper limit value of the content of CO; when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; and stopping introducing oxygen into the flue gas when the CO content is less than or equal to the upper limit value of the CO content. According to the annealing furnace combustion control method based on residual oxygen compensation, provided by the embodiment of the invention, the real-time content of CO in flue gas is compared with the upper limit value of the content of CO; when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; when the content of CO is less than or equal to the upper limit value of the content of CO, stopping introducing oxygen into the flue gas; the real-time adjustment of the air-fuel ratio of the flue gas is realized by monitoring the CO content in the flue gas in real time and by an oxygen compensation mode.

Description

Annealing furnace combustion control method and device based on residual oxygen compensation
Technical Field
The invention relates to the technical field of cold rolling, in particular to a method and a device for controlling combustion of an annealing furnace based on residual oxygen compensation.
Background
The cold rolling annealing furnace is an important means for maintaining the optimal air-fuel ratio, improving the combustion efficiency and reducing the heat loss by reasonably controlling the oxygen content in the waste gas on site. The heating stages in the annealing furnace perform different functions during heating, and therefore the air-fuel ratio settings of the respective stages are different. The oxygen content in the flue gas of each heating section is controlled so as to keep the optimal air-fuel ratio, and the method plays an important role in improving the combustion quality of the heating furnace. At present, the control means for the oxygen content in the flue gas of the heating section is deficient.
Disclosure of Invention
The embodiment of the invention provides a method and a device for controlling the combustion of an annealing furnace based on residual oxygen compensation, and solves the technical problems that the oxygen content in the smoke of a cold-rolling annealing furnace is difficult to effectively control and the optimal air-fuel ratio is kept in the prior art.
In order to solve the above technical problem, in a first aspect, an embodiment of the present invention provides a method for controlling combustion of an annealing furnace based on residual oxygen compensation, including: setting the upper limit value of the CO content of the flue gas in the heating section of the annealing furnace; detecting the real-time content of CO in the flue gas; comparing the real-time content of CO in the flue gas with the upper limit value of the content of CO; when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; and when the real-time content of CO in the flue gas is less than or equal to the upper limit value of the content of CO, stopping introducing oxygen into the flue gas.
Further, the correction formula Air/Gas Ratio is adopted as A (O)corr+SP)2+B(OcorrCalculating the content of oxygen introduced into the flue gas by using + SP) + C;
wherein, the Air/Gas Ratio is the Air-fuel Ratio of the flue Gas; A. b, C is determination coefficient; SP is a set value of the oxygen content in the flue gas; o isCORRIs an oxygen correction factor.
Further, the correction formula Air/Gas Ratio is adopted as A (O)corr+SP)2+B(Ocorr+ SP) + C when O is in the process of oxygen gas introduction into the flue gascorrAnd stopping introducing oxygen into the flue gas when the value of + SP reaches 8% or more and the real-time content of CO is still greater than the upper limit value of the content of CO.
Further, the value of A is 113.85; the value of B is 6.496, and the value of C is 2.47.
Further, the set value of the oxygen content set value SP in the smoke is 4% -8%.
Further, the oxygen correction coefficient OCORRStep size of (2) is 1%.
In a second aspect, based on the same inventive concept, an embodiment of the present invention further provides an annealing furnace combustion control apparatus based on residual oxygen compensation, including:
the parameter setting unit is used for setting the upper limit value of the CO content of the flue gas in the heating section of the annealing furnace;
the detection unit is used for detecting the real-time content of CO in the flue gas;
and the comparison unit is used for acquiring the upper limit value of the CO content from the parameter setting unit, acquiring the real-time content of the CO in the flue gas from the detection unit, and comparing the real-time content of the CO in the flue gas with the upper limit value of the CO content.
And the processing unit is used for obtaining a comparison result from the comparison unit, controlling to introduce oxygen into the flue gas to improve the air-fuel ratio of the flue gas when the real-time content of CO in the flue gas is greater than the upper limit value of the content of CO, and controlling to stop introducing oxygen into the flue gas when the real-time content of CO in the flue gas is less than or equal to the upper limit value of the content of CO.
Further, the processing unit adopts a modified formula of Air/Gas Ratio ═ a (O)corr+SP)2+B(OcorrCalculating the content of oxygen introduced into the flue gas by + SP) + C;
wherein the Air/Gas Ratio is a flue Gas Air-fuel Ratio; a, B and C are determination coefficients; the SP is a set value of the oxygen content in the flue gas; said O isCORRIs an oxygen correction factor.
In a third aspect, based on the same inventive concept, an embodiment of the present invention further provides a computer-readable storage medium, on which a computer program is stored, where the computer program is executed by a processor to implement the following steps:
setting an upper limit value of the CO content of the flue gas in the heating section of the annealing furnace;
detecting the real-time content of CO in the flue gas;
comparing the real-time content of CO in the flue gas with the upper limit value of the content of CO;
when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas, and when the content of CO is smaller than or equal to the upper limit value of the content of CO, stopping introducing oxygen into the flue gas.
In a fourth aspect, based on the same inventive concept, the embodiment of the present invention further provides an annealing furnace combustion control device based on residual oxygen compensation, comprising a memory, a processor and a computer program stored on the memory and capable of running on the processor, wherein the processor executes the computer program to realize the following steps:
setting an upper limit value of the CO content in the flue gas in the heating section of the annealing furnace; detecting the real-time content of CO in the flue gas; comparing the real-time content of CO in the flue gas with the upper limit value of the content of CO; when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; and when the content of CO in the flue gas is less than or equal to the upper limit value of the content of CO, stopping introducing oxygen into the flue gas.
One or more technical schemes provided by the embodiment of the invention at least have the following beneficial effects or advantages:
according to the annealing furnace combustion control method based on residual oxygen compensation, provided by the embodiment of the invention, the real-time content of CO in flue gas is compared with the upper limit value of the content of CO; when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; when the content of CO is less than or equal to the upper limit value of the content of CO, stopping introducing oxygen into the flue gas; the air-fuel ratio of the flue gas is adjusted in real time in an oxygen compensation mode, whether the air-fuel ratio of the flue gas reaches an optimal state is indirectly determined by monitoring the content of CO in the flue gas, so that the air-fuel ratio of the flue gas is dynamically maintained in the optimal state, and the combustion quality of the heating furnace is improved.
Drawings
FIG. 1 is a flow chart of a combustion control method for an annealing furnace based on residual oxygen compensation according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a combustion control device of an annealing furnace based on residual oxygen compensation according to an embodiment of the present invention;
FIG. 3 is a block diagram of a computer program according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a combustion control system of an annealing furnace based on residual oxygen compensation according to an embodiment of the present invention.
Detailed Description
The embodiment of the invention provides a method and a device for controlling the combustion of an annealing furnace based on residual oxygen compensation, and solves the technical problems that the oxygen content in the smoke of a cold-rolling annealing furnace is difficult to effectively control and the optimal air-fuel ratio is kept in the prior art.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, an embodiment of the present invention provides a combustion control method for an annealing furnace based on residual oxygen compensation, including the following steps:
step S10, setting the upper limit value of the CO content in the flue gas in the heating section of the annealing furnace, for example, the upper limit value of the CO content is set to be 100 × 10 in the embodiment-6ppm。
And step S20, detecting the real-time content of CO in the flue gas.
And step S30, comparing the real-time content of CO in the flue gas with the upper limit value of the content of CO.
Step S40, when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; and stopping introducing oxygen into the flue gas when the CO content is less than or equal to the upper limit value of the CO content. The air-fuel ratio of the flue gas is adjusted in real time in an oxygen compensation mode, and whether the air-fuel ratio of the flue gas reaches an optimal state is indirectly determined by monitoring the content of CO in the flue gas. The air-fuel ratio of the flue gas refers to the ratio of the air flow in the flue gas to the mixed gas flow.
In one embodiment of the present invention, a correction formula is employed
Air/Gas Ratio=A(Ocorr+SP)2+B(OcorrAnd calculating the content of the introduced oxygen in the flue gas by using + SP) + C.
Wherein, the Air/Gas Ratio is the Air-fuel Ratio of the flue Gas; A. b, C is determination coefficient; SP is a set value of oxygen content in the flue gas; o isCORRIs an oxygen correction factor.
The correction formula corrects the coefficient O by adjusting oxygenCORRThe air-fuel ratio of the flue gas is directly adjusted, and whether the air-fuel ratio of the flue gas reaches an optimal state is indirectly determined by monitoring the content of CO in the flue gas.
In one embodiment of the present invention, a correction formula is employed
Air/Gas Ratio=A(Ocorr+SP)2+B(Ocorr+ SP) + C when O is introduced into the flue gascorrWhen the value of + SP reaches 8% or more and the real-time content of CO is still greater than the upper limit value of the content of CO, stopping introducing oxygen into the flue gas; the purpose is to prevent the oxygen content from being excessive and affecting the service life of the radiant tube.
In an embodiment of the present invention, in order to improve the accuracy of the correction formula, the oxygen correction coefficient O is adjusted more accuratelyCORRAdjusting the Air-fuel Ratio Air/Gas Ratio of the flue Gas, and taking A as 113.85; the value of B is 6.496, and the value of C is 2.47.
In an embodiment of the present invention, in order to improve the accuracy of the correction formula, the oxygen correction coefficient O is adjusted more accuratelyCORRAdjusting the Air-fuel Ratio Air/Gas Ratio of the flue Gas, and setting the set value SP of the oxygen content in the flue Gas to be 4% -8%, for example: 4%, or 5%, or 6%, or 7%, or 8%.
In a specific embodiment of the invention, in order to improve the regulation sensitivity of the Air-fuel Ratio Air/Gas Ratio of the flue Gas, the oxygen is corrected by a coefficient OCORRIs set to 1%.
Example two
Referring to fig. 2, based on the same inventive concept, an embodiment of the present invention provides an annealing furnace combustion control apparatus 200 based on residual oxygen compensation, comprising:
and the parameter setting unit 210 is used for setting an upper limit value of the CO content in the flue gas of the heating section of the annealing furnace.
And the detection unit 220 is used for detecting the real-time content of CO in the flue gas.
The comparing unit 230 is configured to obtain the upper limit value of the CO content from the parameter setting unit 210, obtain the real-time content of CO in the flue gas from the detecting unit 220, and compare the real-time content of CO in the flue gas with the upper limit value of the CO content.
And the processing unit 240 is configured to obtain the comparison result from the comparison unit 230, control to introduce oxygen into the flue gas to increase the air-fuel ratio of the flue gas when the real-time content of CO in the flue gas is greater than the upper limit value of the CO content, and control to stop introducing oxygen into the flue gas when the CO content is less than or equal to the upper limit value of the CO content.
In an embodiment of the present invention, the processing unit 240 uses a modified formula of Air/Gas Ratio ═ a (O)corr+SP)2+B(OcorrAnd calculating the content of the introduced oxygen in the flue gas by using + SP) + C.
Wherein, the Air/Gas Ratio is the Air-fuel Ratio of the flue Gas; A. b and C are determination coefficients; SP is a set value of oxygen content in the flue gas; o isCORRIs an oxygen correction factor.
EXAMPLE III
Referring to fig. 3, based on the same inventive concept, an embodiment of the present invention provides a computer-readable storage medium 300, on which a computer program 310 is stored, where the program 310, when executed by a processor, implements the following steps:
and setting the upper limit value of the CO content in the flue gas of the heating section of the annealing furnace.
And detecting the real-time content of CO in the flue gas.
And comparing the real-time content of CO in the flue gas with the upper limit value of the content of CO.
When the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas, and when the content of CO is smaller than or equal to the upper limit value of the content of CO, stopping introducing the oxygen into the flue gas.
In a specific implementation, the program 310 may implement any one of the first embodiment when executed by a processor.
Example four
Referring to fig. 4, based on the same inventive concept, an embodiment of the present invention further provides an annealing furnace combustion control system 400 based on residual oxygen compensation, comprising a memory 410, a processor 420, and a computer program stored in the memory 410 and operable on the processor 420, wherein the processor 420 executes the computer program to implement the following steps:
setting an upper limit value of the CO content in the flue gas in the heating section of the annealing furnace; detecting the real-time content of CO in the flue gas; comparing the real-time content of CO in the flue gas with the upper limit value of the content of CO; when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; and when the CO content in the flue gas is less than or equal to the upper limit value of the CO content, stopping introducing oxygen into the flue gas.
One or more technical schemes provided by the embodiment of the invention at least have the following beneficial effects or advantages:
according to the annealing furnace combustion control method based on residual oxygen compensation, provided by the embodiment of the invention, the real-time content of CO in flue gas is compared with the upper limit value of the content of CO; when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; when the content of CO is less than or equal to the upper limit value of the content of CO, stopping introducing oxygen into the flue gas; the air-fuel ratio of the flue gas is adjusted in real time in an oxygen compensation mode, whether the air-fuel ratio of the flue gas reaches an optimal state is indirectly determined by monitoring the content of CO in the flue gas, so that the air-fuel ratio of the flue gas is dynamically maintained in the optimal state, and the combustion quality of the heating furnace is improved.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (2)

1. A combustion control method of an annealing furnace based on residual oxygen compensation is characterized by comprising the following steps:
setting the upper limit value of the CO content of the flue gas in the heating section of the annealing furnace;
detecting the real-time content of CO in the flue gas;
comparing the real-time content of CO in the flue gas with the upper limit value of the content of CO;
when the real-time content of CO in the flue gas is larger than the upper limit value of the content of CO, introducing oxygen into the flue gas to improve the air-fuel ratio of the flue gas; when the real-time content of CO in the flue gas is less than or equal to the upper limit value of the content of CO, stopping introducing oxygen into the flue gas; adopting a correction formula of Air/Gas Ratio ═ A (O)corr+SP)2+B(OcorrCalculating the content of oxygen introduced into the flue gas by using + SP) + C;
wherein, the Air/Gas Ratio is the Air-fuel Ratio of the flue Gas; A. b, C is a determination coefficient, wherein A takes the value 113.85; the value of B is 6.496, and the value of C is 2.47; the SP is a set value of the oxygen content in the smoke, and the set value of the SP is 4-7%; o isCORRIs an oxygen correction factor, the oxygen correction factor OCORRStep size of (1%);
adopting a correction formula of Air/Gas Ratio ═ A (O)corr+SP)2+B(Ocorr+ SP) + C when O is in the process of oxygen gas introduction into the flue gascorrAnd stopping introducing oxygen into the flue gas when the value of + SP reaches 8% or more and the real-time content of CO is still greater than the upper limit value of the content of CO.
2. The utility model provides an annealing stove burning controlling means based on residual oxygen compensation which characterized in that includes:
the parameter setting unit is used for setting the upper limit value of the CO content of the flue gas in the heating section of the annealing furnace;
the detection unit is used for detecting the real-time content of CO in the flue gas;
the comparison unit is used for acquiring the upper limit value of the CO content from the parameter setting unit, acquiring the real-time content of the CO in the flue gas from the detection unit, and comparing the real-time content of the CO in the flue gas with the upper limit value of the CO content;
the processing unit is used for obtaining a comparison result from the comparison unit, controlling to introduce oxygen into the flue gas to improve the air-fuel ratio of the flue gas when the real-time content of CO in the flue gas is greater than the upper limit value of the content of CO, and controlling to stop introducing oxygen into the flue gas when the real-time content of CO in the flue gas is less than or equal to the upper limit value of the content of CO; the processing unit adopts a correction formula of Air/Gas Ratio ═ A (O)corr+SP)2+B(OcorrCalculating the content of oxygen introduced into the flue gas by + SP) + C;
wherein the Air/Gas Ratio is a flue Gas Air-fuel Ratio; a, B and C are determination coefficients, and A takes the value 113.85; the value of B is 6.496, and the value of C is 2.47; the SP is a set value of oxygen content in the smoke, and the set value of the SP is 4-7%; said O isCORRIs an oxygen correction factor, the oxygen correction factor OCORRStep size of (1%);
adopting a correction formula of Air/Gas Ratio ═ A (O)corr+SP)2+B(Ocorr+ SP) + C when O is in the process of oxygen gas introduction into the flue gascorrAnd stopping introducing oxygen into the flue gas when the value of + SP reaches 8% or more and the real-time content of CO is still greater than the upper limit value of the content of CO.
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