CN108946060A - For Transmission system fixed decontamination, de-taste, sterilize cleaning device and method - Google Patents

Abstract

The present invention provides a kind of fixed decontamination for Transmission system, it de-tastes, sterilize cleaning device, it includes hanging bracket, brush member, electrolysis unit, pressure water pump, power supply, high-frequency and high-voltage generator and several atomizers, the atomizer, together with the pressure water pump and the electrolysis unit are sequentially connected in series by water pipe, high-voltage pulse generator described in high-voltage pulse generator connects the atomizer so that the water that the atomizer is sprayed has hf and hv pulse electric current by conduct piece, the atomizer and the brush member cooperatively form avoiding jetting mechanism.This for Transmission system fixed decontamination, de-taste, sterilize cleaning device have the advantages that design science, de-taste, decontaminate, bactericidal effect is obvious, sterilizing rate is high, without drug add, low energy consumption, control module is simple.

Description

For Transmission system fixed decontamination, de-taste, sterilize cleaning device and method

Technical field

The present invention relates to a kind of conveyer belt cleaning equipments in the fields such as cigarette industry and food service industry to be specifically related to A kind of fixed decontamination for Transmission system de-tastes, sterilizes cleaning device and its decontamination, de-tasting, method for disinfection.

Background technique

Tobacco leaf production throwing workshop section, greasy dirt and flue dust residual in equipment running process are bonded in conveyor belt surface, it is difficult to It removes, provides condition for the growth of cigarette worm, also have bacterium and remain exceeded, quality and various pipe tobacco fragrance generation weight to pipe tobacco It is big to influence.

Because pipe tobacco contains grease, there is very strong absorption cementitiousness to conveyor belt surface, it can not with conventional cleaning means Effective removal.Existing solution is: manually ascending a height and climbs on belt, using mop, besom, high pressure air rifle, dry ice etc. Tool carries out purging and cleaning, time and effort consuming, inefficiency.

Again since the height of pipe tobacco conveyer belt is different, there is part belt without inspection platform, already belong to violation operation, in cigarette Sternly forbid in careless industry plant operations specification, is had occurred and that in industry or worker falls the accident of tumble injury, to worker's Personal safety threatens.

Greasy dirt, residue bonding, growth bacterium seriously affect food safety and product product on conveyer belt in food service industry Matter, appearance.Routine work uses giant artificial flushing after a shutdown, is then cleaned by worker to place, due to food Product equipment for food safety high request, it is harsh for the security level required of detergent, it is clear in most of daily life Clean articles cannot use, and cause cleaning dynamics insufficient.And conveyer belt gap residue, grease can not clear tastes.In certain condition Under, bacterial reproduction, peculiar smell is serious, and energy consumption is high, effect is poor.

In order to solve the above problems, people are seeking always a kind of ideal technical solution.

Summary of the invention

The purpose of the present invention is in view of the deficiencies of the prior art, to provide a kind of design science, de-taste, decontaminate, sterilizing Effect is obvious, sterilizing rate is high, without drug addition, low energy consumption, control module is simple a kind of removes for the fixed of Transmission system Dirt de-tastes, sterilizes cleaning device and decontamination, de-tastes, method for disinfection.

To achieve the goals above, the technical scheme adopted by the invention is that: it is a kind of to be removed for the fixed of Transmission system Dirt de-tastes, sterilizes cleaning device, including hanging bracket, brush member, electrolysis unit, pressure water pump, power supply, high-frequency and high-voltage hair Raw device and several atomizers, the atomizer, the pressure water pump and the electrolysis unit are sequentially connected in series by water pipe Together, the high-voltage pulse generator connects the atomizer so that the water band that the atomizer is sprayed by conduct piece There is hf and hv pulse electric current, the atomizer and the brush member cooperatively form avoiding jetting mechanism.

Described on base, the brush member includes a pair of of roller, the bristle that the roller surface is arranged in, catch basin and spray Head mounting bracket, the opposite direction rotating of a pair of of roller under power drive from the outside to the core, the catch basin are set under a pair of of roller Side, the spray head mounting bracket are arranged between a pair of of roller, and several atomizers are mounted on the spray head at equal intervals In mounting bracket.

Described on base, the edge of the catch basin corresponds to the bristle equipped with bristle Wiper blade, and the catch basin is wherein On one side and/or two sides correspond to conveyer belt equipped with conveyer belt Wiper blade, the bristle Wiper blade lower section mounting surface pair of the catch basin Bristle cleaning sprayer is arranged in the bristle of the Flushing nozzle for groove sidewall of catchmenting, corresponding two rollers in the bottom of the catch basin.

Described on base, the bristle is circumferentially in multiple rows of setting, and every row brush hair is along roller axial arranging；Or the bristle The roller surface is symmetrically spirally distributed in using the axial centre of roller as boundary, and the rotary orientation of the bristle is towards roller Axial centre at.

Described on base, the atomizer is fixed on insulation board, and insulation board is mounted in the spray head mounting bracket；Or The atomizer is fixed on conductive plate, and conductive plate is mounted in the spray head mounting bracket and does insulation position in junction Reason.

Described on base, it further includes the elevating mechanism being mounted in the hanging bracket, and the brush member is mounted on institute State the motion end of elevating mechanism.

Described on base, the external 220v/380v alternating current of power supply, transformation is direct current 12v ~ 96v, the respectively described roller Power section, the electrolysis unit, the pressure water pump, the elevating mechanism power supply.

Described on base, the hanging bracket is U-bracket, and the middle position of the U-bracket is electrical appliance kit, the electrolysis Device, the power supply, high-frequency and high-voltage generator, the pressure water pump are installed in the electrical appliance kit.

Described on base, it further includes a high pressure blow-gas mechanism for being mounted on the catch basin side, the high pressure blow-gas machine Structure is arranged towards inside.

It the following steps are included:

1) hanging bracket is mounted on to the lower section of conveyer belt, the lower surface of brush member and the equal face conveyer belt of atomizer；

2) elevating mechanism is opened, so that the lower surface of the bristle contact conveyer belt of brush member, and have certain bending；

3) synchronous to open roller, electrolysis unit, pressure water pump and conveyer belt, atomizer will be electrolysed, high with high frequency Press the water mist spray of pulse current in conveyor belt surface, conveyor belt surface is cleaned in roller rotation；

4) after water mist spray is uniform, electrolysis unit, pressure water pump stop working, and roller works on, and after a period of time, roller stops It only works, the synchronous playback of elevating mechanism is decontaminated, de-tasted, sterilization process terminates.

The present invention has substantive distinguishing features outstanding and significant progress compared with the prior art, specifically, present invention benefit Package unit, is lifted on the lower section of conveyer belt by the working principle turned round with conveyer belt, need to only be worked a fixed position Whole work process can be completed, it is extremely convenient.

Water resulting electrolysis water after electrolysis, it is stronger for the cleaning ability of greasy dirt, relative to chemical agent, do not appoint What adding ingredient, is especially suitable for the safety requirements of tobacco business and food service industry, and the main function of hf and hv pulse electric current is Sterilization, while there is certain initiation to electrolysis water, the two combines, and completes decontamination and sterilization process for conveyer belt.

On specific structure, elevating mechanism is used to adjust the distance of brush member and conveyer belt, in cleaning close to, conveyer belt just It is often separate when operating, avoid bristle from being lost, nozzle is installed by insulation board, avoids conduction from causing danger, catch basin can be avoided Water droplet drips on the ground.

Its with design science, cleaning efficiency is high, decontaminate, de-tastes that effect is obvious, sterilizing rate is high, without drug addition, energy consumption The advantages of low, high degree of automation.

Detailed description of the invention

Fig. 1 is in the present invention for the fixed decontamination of Transmission system, the structural schematic diagram for de-tasting, sterilizing cleaning device.

Fig. 2 is the cross-sectional view of the left view angle of Fig. 1.

Fig. 3 is the top view of Fig. 1.

Fig. 4 is the main view of Fig. 1.

Fig. 5 is the structural schematic diagram of motor driven roller rotation.

Fig. 6 is the schematic diagram of bristle configurations in other embodiments.

In figure: 1. hanging brackets；2. brush member；3. electrolysis unit；4. pressure water pump；5. high-frequency and high-voltage generator；6. Atomizer；7. elevating mechanism；8. high pressure blow-gas mechanism；9. water tank；2-1. roller；2-3. bristle；2-4. catch basin；2-5. spray Head mounting bracket；2-6. rack body；2-7. insulation board；2-8. bristle Wiper blade；2-9. belt；2-10. conveyer belt scrapes water Plate；2-11. Flushing nozzle；2-12. bristle cleaning sprayer.

Specific embodiment

Below by specific embodiment, technical scheme of the present invention will be described in further detail.

As Figure 1-Figure 5, a kind of fixed decontamination for Transmission system, de-taste, sterilize cleaning device, including U-shaped Hanging bracket 1, brush member 2, electrolysis unit 3, pressure water pump 4, power supply, high-frequency and high-voltage generator 5 and several atomizers 6, together with the atomizer 6, the pressure water pump 4 and the electrolysis unit 3 are sequentially connected in series by water pipe, the high-tension pulse It rushes generator and the atomizer 6 is connected so that the water that the atomizer 6 is sprayed has high-frequency and high-voltage arteries and veins by conduct piece Electric current is rushed, the atomizer 6 and the brush member 2 cooperatively form avoiding jetting mechanism.

Electrolytic cell water outlet unipolar output adjusts current electrode and frequency conversion according to functional requirements, and output is acid Water or alkaline water.Unipolar output described herein refers to the unisexuality output of electrolysis water, and both acid water or alkaline water output, were adjusted Whole current electrode refers to the polarity of adjustment electrode.

Hf and hv pulse electric current described herein, refers to 1000V-9000 V/5mA-50mA and pulse frequency is The hf and hv pulse electric current of 10KHZ-100KHZ exports as monopole line.

Wherein, the brush member 2 includes a pair of of roller 2-1, bristle 2-3 that the surface the roller 2-1 is arranged in, catchments Slot 2-4 and the opposite direction rotating of spray head mounting bracket 2-5, a pair of of roller 2-1 under power drive from the outside to the core, it is therefore an objective to allow hair The scouring conveyor belt surface of brush from the outside to the core, water droplet avoid water droplet from distally throwing away to collecting between the two；The catch basin 2- 4 are set to below a pair of of roller 2-1, and the spray head mounting bracket 2-5 is arranged between a pair of of roller 2-1, several atomization sprays First 6 are mounted at equal intervals on the spray head mounting bracket 2-5, the spray head mounting bracket 2-5 include rack body 2-6 and absolutely Listrium 2-7, the atomizer 6 are mounted on the insulation board 2-7, and the insulation board 2-7 is mounted on the rack body 2-6 On, the atomizer 6 is "-" type atomizer, and the installation site of atomizer 6 also effectively prevents water droplet and trickles down outward The risk on ground, insulation board 2-7 avoid the transmitting of high-voltage electricity, and "-" type atomizer makes spray field in linear, range It is bigger.

Or the atomizer is fixed on conductive plate, conductive plate is mounted in the spray head mounting bracket and in junction Do insulation processing.

The mode of fitting insulating panels is relatively simple, easy to operate, but in the case where more than the spray head quantity, cabling becomes fiber crops Tired, therefore, when spray head quantity is more, using conductive plate, several spray heads are mounted on conductive plate, conductive plate and spray head installation branch It is handled between frame by insulating means.

The edge of the catch basin 2-4 corresponds to the bristle equipped with Wiper blade 2-8, in bristle rotary course, Wiper blade 2-8 The water of band on bristle and mixed greasy dirt are scraped and fallen into catch basin 2-4, the mixture for avoiding bristle 2-3 from carrying is increasingly It is more.Wherein one side and/or the two sides of the catch basin 2-4 correspond to conveyer belt equipped with conveyer belt Wiper blade 2-10, not by bristle The water droplet that can be scrubbed is shaved and is entered in catch basin 2-4, and the inclined direction direction of conveyer belt Wiper blade 2-10 is catchmented Inside slot, meanwhile, conveyer belt Wiper blade 2-10 should be mounted on side rearward according to the traffic direction of conveyer belt, in order to avoid scrape water Plate scrapes water outside slot.

When not cleaning, bristle 2-3 can still work, and starting a roller 2-1, bristle 2-3 will be produced in transmission process Raw dust cleaning, and saved bit by bit in catch basin 2-4, in order to which dust is discharged, in the bristle Wiper blade 2-8 of the catch basin 2-4 Lower section mounting surface is to the Flushing nozzle 2-11 of catch basin 2-4 side wall, and under the action of Flushing nozzle 2-11, dust is with water flow from collection The sewage draining exit of sink 2-4 is discharged.

In addition, needing to clean after the bristle 2-3 long-time use of roller 2-1, the bottom corresponding two of the catch basin 2-4 Bristle cleaning sprayer 2-12 is arranged in the bristle 2-3 of a roller 2-1, is cleaned for bristle itself.

Flushing nozzle 2-11 and bristle cleaning sprayer 2-12 constitutes Self-cleaning system, can be separately through water route and control valve Connection external water source and control power supply are controlled.

The bristle 2-3 is circumferentially in multiple rows of setting, and every row brush hair 2-3 is along roller axial arranging, this arrangement mode Bristle be easy installation, structural strength is weaker, and bending degree is bigger, and contact area is bigger.

As shown in fig. 6, in other embodiments, the bristle 2-3 is using the axial centre of roller 2-1 as the symmetrical spiral in boundary Formula is distributed in the surface the roller 2-1, and the rotary orientation of the bristle 2-3 is towards at the axial centre of roller 2-1, firstly, spiral shell The bristle 2-3 of design is revolved, has covering surface complete, the advantage at no dead angle, in addition, the setting of centrosymmetric design cooperation rotation direction, Be conducive to liquid to gather to centre, but since three-dimensional degree is high, structural strength is also relatively high, the feelings more thick and heavy suitable for belt Condition.

The power of roller 2-1 can be motor M1 and M2 by belt 2-9 or gear drive, and each roller 2-1 has individually Motor driven, power is more sufficient；In other embodiments, it is also possible to self-powered electric roller, more save space.

For the saving of the convenience and equipment of work, the elevating mechanism being mounted in the hanging bracket 1 has also been devised 7, the brush member 2 is mounted on the motion end of the elevating mechanism 7, and brush member 2 rises in cleaning close to conveyer belt Position, after cleaning, fall back to initial position, do not influence the normal operation of conveyer belt, bristle will not be lost.

Electric putter is used in 7 the present embodiment of elevating mechanism, is also possible to cylinder in other embodiments.

In terms of power, the power supply is respectively the power section of the roller 2-1, the electrolysis unit 3, the pressure water Pump 4, the elevating mechanism 7 provide the direct current of 12V-96V.

The hanging bracket 1 is U-bracket, and convenient suspension installation on the conveyor belt, the middle position of the U-bracket is Electrical appliance kit 1-1, the electrolysis unit 3, the power supply, high-frequency and high-voltage generator 5, the pressure water pump 4 are installed in the electricity In device box 1-1, wherein electrical appliance kit 1-1 is separated into two parts, electrolysis unit 3, pressure water pump 4 and power supply, high-frequency and high-voltage by partition Generator 5 is separately mounted to the two sides of partition, and leak is avoided to cause security risk.The side catch basin 2-4 installation high pressure is blown Mechanism of qi structure 8, the high pressure blow-gas mechanism 8 is arranged towards inside, after cleaning, high pressure blow-gas mechanism 8 is opened, by conveyer belt Surface drying, the air amplifier which connects external gas source using one.

Specific works environment and the course of work:

This programme is applied on the tobacco leaf conveyer belt in tobacco factory workshop and the conveyer belt of food processing shop, when in use, needs to cooperate Water source and waste water reclamation apparatus, in the present embodiment, using a moveable water tank 9, including clear water tanks and waste water tank, clear water tanks are logical Water pipe access electrolysis unit is crossed, waste water tank accesses the bottom end of catch basin by water pipe, and wastewater outlet is opened in the bottom end of catch basin.

When work, comprising the following steps:

1) hanging bracket 1 is mounted on to the lower section of conveyer belt, each side the support by screw tightening in conveyer belt two sides Liang Shang, the lower surface of brush member 2 and the equal face conveyer belt of atomizer 6, only needs once mounting, no longer dismantles；

2) elevating mechanism 7 is opened, so that the lower surface of the bristle 2-3 contact conveyer belt of brush member 2, and have certain bending, Bristle 2-3 is enabled preferably to scrub conveyor belt surface；

3) synchronous to open roller 2-1, electrolysis unit 3, pressure water pump 4 and conveyer belt, atomizer 6 by it is electrolysed, have The water mist spray of hf and hv pulse electric current is decomposed and is emulsified in conveyor belt surface, to the greasy dirt of conveyor belt surface, simultaneously High-voltage electricity carries out sterilization processing to conveyor belt surface, and roller 2-1 rotation cleans conveyor belt surface, by the oil after emulsification Dirt is cleaned, and in the process, a pair of of roller 2-1 and bristle 2-3's runs at high speed, and the water droplet containing greasy dirt is gathered simultaneously to centre It gets rid of and falls, dropped into catch basin between two hairbrush, the water droplet hanging fascia that Wiper blade also carries hairbrush is into catch basin, effectively It avoids sewage and drops onto ground；

4) after a period of time, conveyer belt by water mist spray it is uniform after, electrolysis unit, pressure water pump stop working.The present embodiment In, the water mist spray time is set as n minutes, and the roller working time is m minutes, can be controlled by the time relay, roller The purpose that multiplexing makees m-n minutes is to clean up conveyer belt, and then roller stops working, the synchronous playback of elevating mechanism, Decontaminate, de-taste, sterilization process terminates, wherein m and n is greater than zero natural number.

Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof；To the greatest extent The present invention is described in detail with reference to preferred embodiments for pipe, it should be understood by those ordinary skilled in the art that: still It can modify to a specific embodiment of the invention or some technical features can be equivalently replaced；Without departing from this hair The spirit of bright technical solution should all cover within the scope of the technical scheme claimed by the invention.

Claims (10)

1. a kind of fixed decontamination for Transmission system de-tastes, sterilizes cleaning device, it is characterised in that: it includes suspension branch Frame, brush member, electrolysis unit, pressure water pump, power supply, high-frequency and high-voltage generator and several atomizers, the atomizer, Together with the pressure water pump and the electrolysis unit are sequentially connected in series by water pipe, the high-voltage pulse generator passes through conduct piece The atomizer is connected so that the water that is sprayed of the atomizer is with hf and hv pulse electric current, the atomizer and The brush member cooperatively forms avoiding jetting mechanism.

2. a kind of fixed decontamination for Transmission system according to claim 1 de-tastes, sterilizes cleaning device, special Sign is: the brush member includes a pair of or multiple rollers, the bristle that the roller surface is arranged in, catch basin and spray head peace Bracket, the opposite direction rotating of a pair of of roller under power drive from the outside to the core are filled, the catch basin is set to below a pair of of roller, institute It states spray head mounting bracket to be arranged between a pair of of roller, several atomizers are mounted on the spray head installation branch at equal intervals On frame.

3. a kind of fixed decontamination for Transmission system according to claim 2 de-tastes, sterilizes cleaning device, special Sign is: the edge of the catch basin corresponds to the bristle equipped with bristle Wiper blade, wherein one side and/or two of the catch basin Side corresponds to conveyer belt equipped with conveyer belt Wiper blade, and the bristle Wiper blade lower section mounting surface of the catch basin is to groove sidewall of catchmenting Bristle cleaning sprayer is arranged in the bristle of Flushing nozzle, corresponding two rollers in the bottom of the catch basin.

4. a kind of fixed decontamination for Transmission system according to claim 2 or 3 de-tastes, sterilizes cleaning device, Be characterized in that: the bristle is circumferentially in multiple rows of setting, and every row brush hair is arranged along roller axial arranging or helical form；Or it is described Bristle is symmetrically spirally distributed in the roller surface, the rotary orientation direction of the bristle by boundary of the axial centre of roller At the axial centre of roller.

5. a kind of fixed decontamination for Transmission system according to claim 4 de-tastes, sterilizes cleaning device, special Sign is: the atomizer is fixed on insulation board, and insulation board is mounted in the spray head mounting bracket；Or the atomization spray Head is fixed on conductive plate, and conductive plate is mounted in the spray head mounting bracket and does insulation processing in junction.

6. a kind of fixed decontamination for Transmission system according to Claims 2 or 3 or 5 de-tastes, sterilizes cleaning dress It sets, it is characterised in that: it further includes the elevating mechanism being mounted in the hanging bracket, and the brush member is mounted on the liter The motion end of descending mechanism.

7. a kind of fixed decontamination for Transmission system according to claim 6 de-tastes, sterilizes cleaning device, special Sign is: the external 220v/380v alternating current of power supply, and transformation is direct current 12v ~ 96v, the power part of the respectively described roller Divide, the power supply of the electrolysis unit, the pressure water pump, the elevating mechanism.

8. a kind of fixed decontamination for Transmission system according to Claims 2 or 3 or 4 or 7 de-tastes, sterilizes cleaning Device, it is characterised in that: the hanging bracket is U-bracket, and the middle position of the U-bracket is electrical appliance kit, the electrolysis Device, the power supply, the high-frequency and high-voltage generator, the pressure water pump are installed in the electrical appliance kit.

9. a kind of fixed decontamination for Transmission system according to claim 8 de-tastes, sterilizes cleaning device, special Sign is: it further includes a high pressure blow-gas mechanism for being mounted on the catch basin side, and the high pressure blow-gas mechanism is towards inside Setting.

10. a kind of method for being decontaminated, de-tasting, being sterilized using the described in any item devices of claim 1-9, feature exist In:

It the following steps are included:

1) hanging bracket is mounted on to the lower section of conveyer belt, the lower surface of brush member and the equal face conveyer belt of atomizer；

2) elevating mechanism is opened, so that the lower surface of the bristle contact conveyer belt of brush member, and have certain bending；

Synchronous to open roller, electrolysis unit, pressure water pump and conveyer belt, atomizer will be electrolysed, high with high 3) frequency Press the water mist spray of pulse current in conveyor belt surface, conveyor belt surface is cleaned in roller rotation；

4) after water mist spray is uniform, electrolysis unit, pressure water pump stop working, and roller works on, and after a period of time, roller stops It only works, the synchronous playback of elevating mechanism is decontaminated, de-tasted, sterilization process terminates.