CN108931575A - A kind of the three-D ultrasonic nondestructive detection system and method for automatic positioning imaging - Google Patents

A kind of the three-D ultrasonic nondestructive detection system and method for automatic positioning imaging Download PDF

Info

Publication number
CN108931575A
CN108931575A CN201810572956.7A CN201810572956A CN108931575A CN 108931575 A CN108931575 A CN 108931575A CN 201810572956 A CN201810572956 A CN 201810572956A CN 108931575 A CN108931575 A CN 108931575A
Authority
CN
China
Prior art keywords
ultrasonic
group
ultrasonic probe
listening end
detection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810572956.7A
Other languages
Chinese (zh)
Inventor
李志国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201810572956.7A priority Critical patent/CN108931575A/en
Publication of CN108931575A publication Critical patent/CN108931575A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/041Analysing solids on the surface of the material, e.g. using Lamb, Rayleigh or shear waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/06Visualisation of the interior, e.g. acoustic microscopy
    • G01N29/0654Imaging
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/225Supports, positioning or alignment in moving situation
    • G01N29/226Handheld or portable devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/24Probes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/0289Internal structure, e.g. defects, grain size, texture

Landscapes

  • Physics & Mathematics (AREA)
  • Biochemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Acoustics & Sound (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
  • Ultra Sonic Daignosis Equipment (AREA)

Abstract

It is a kind of automatic positioning imaging three-D ultrasonic nondestructive detection system, including ultrasonic listening end, connect with ultrasonic listening end and drive ultrasonic listening end move robot arm device, data processing system and control system;Ultrasonic listening end includes that standard shaft, circular array shape are distributed in one group of ultrasonic probe of standard shaft periphery and one group of connector on standard shaft is arranged in circular array shape;Each ultrasonic probe passes through the telescopic device being independently arranged and is connected with corresponding connector;One group of connector includes one group of fixing piece and one group of sliding part, fixing piece is fixedly connected with standard shaft, sliding part is slidably connected with standard shaft, fixing piece and sliding part are spaced setting one by one, one group of ultrasonic probe successively and interval connect one by one with fixing piece and sliding part respectively;Wherein sliding part is connected with sliding driving device, and sliding driving device is connect with control system with telescopic device;The surface defect in different size ducts can be detected automatically.

Description

A kind of the three-D ultrasonic nondestructive detection system and method for automatic positioning imaging
Technical field
The present invention relates to the technical field of three-D ultrasonic non-destructive testing, in particular to a kind of three-dimensional of automatic positioning imaging is super Sound nondestructive detection system.
Background technique
Non-destructive testing is exactly not damage or do not influencing checked object service performance using characteristics such as sound, light, magnetic and electricity Under the premise of, it detects and whether there is defect or inhomogeneities in checked object, provide size, position, property and the quantity of defect Etc. information, and then determine checked object locating for state of the art (such as qualified or not, service life) all technological means it is total Claim.
Wherein ultrasound examination is the common type in non-destructive testing, but currently, ultrasound examination has the disadvantage that: Ultrasound detection is carried out to complex shape or irregular contour test specimen to have any problem.Currently, common supersonic detection method is Manual movement planar moves ultrasound test head by mechanical equipment, carries out the ultrasound detection in simple flat surface region; And for complex plane, especially duct, the three dimensional detection scheme that does not automate temporarily.
Summary of the invention
The purpose of invention:The present invention discloses a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging, for automatic The surface defect in duct is detected, the size and shape at ultrasonic listening end can automatically adjust, and the adjustable extent of size is big, fit Duct for different size and shape;Ultrasonic listening end shape suits duct, and once or one can be completed full model back and forth The detection enclosed, detection efficiency are high.
Technical solution:In order to achieve the goal above, the invention discloses a kind of three-D ultrasonic of automatic positioning imaging is lossless Detection system, ultrasonic listening end including adjustable dimension and shape connect with the ultrasonic listening end and drive described Ultrasonic listening end mobile robot arm device, data processing system and control system;The ultrasonic listening end include standard shaft, Circular array shape is distributed in one group of ultrasonic probe of standard shaft periphery and one group on standard shaft is arranged in circular array shape Connector;Each ultrasonic probe passes through the telescopic device being independently arranged and is connected with corresponding connector;It is described One group of connector includes that one group of fixing piece and one group of sliding part, the fixing piece are fixedly connected with standard shaft, the sliding part and base Axis is slidably connected, and the fixing piece and sliding part are spaced setting one by one, one group of ultrasonic probe successively and what is be spaced divide It is not connect one by one with fixing piece and sliding part;Wherein sliding part is connected with sliding driving device, the sliding driving device with stretch Compression apparatus is connect with control system.
Further, a kind of three-D ultrasonic nondestructive detection system of above-mentioned automatic positioning imaging, each ultrasonic wave are visited Head is connect with data processing system;Each ultrasonic probe respectively emits ultrasonic beam to the detection zone faced, And the wave beam of feedback is received to form reception data;The data processing system is built for obtaining the reception data Mould processing.
Further, the three-D ultrasonic nondestructive detection system of above-mentioned a kind of automatic positioning imaging, the data processing system Including analog simulation processing unit and visualization processing unit, the visualization processing unit interacts company with user interface It connects, the output of the user interface includes ultrasound data and visual image.
Further, the three-D ultrasonic nondestructive detection system of above-mentioned a kind of automatic positioning imaging, the visualization processing list Member includes:Data operating units, for ultrasound data show, data intelligence screening or user's manual screening, data markers and Underlying parameter input;Visualization mapping unit, for the analog simulation model of analog simulation processing unit to be carried out visualization exhibition Show;Analog simulation model conversion is emulating image, is formed and show detected object by image-drawing unit after detecting Whole 3-D image;The data operating units, visualization mapping unit, image-drawing unit interact company with user interface It connects.
Further, the three-D ultrasonic nondestructive detection system of above-mentioned a kind of automatic positioning imaging, the standard shaft front end is set There are the position for detecting detected object and the image detection device of shape, described image detection device and control system connect It connects.
Further, the three-D ultrasonic nondestructive detection system of above-mentioned a kind of automatic positioning imaging, the robot arm device packet The first telescopic arm connecting with standard shaft, and the second telescopic arm connecting with the first telescopic arm are included, apophysis and first stretch It is connected by universal mechanical joint between arm, between the first telescopic arm and the second telescopic arm, the universal mechanical joint is equipped with Steer-drive, first telescopic arm are equipped with the first flexible driving, and second telescopic arm is equipped with the second flexible driving, institute Steer-drive, the first flexible driving and the second flexible driving is stated to connect with control system.
Further, the three-D ultrasonic nondestructive detection system of above-mentioned a kind of automatic positioning imaging, the sliding driving device It is fixedly connected with standard shaft, the sliding driving device is hydraulic cylinder device;The sliding part is sticked between the fixing piece of two sides, and It moves linearly under the fixing piece regulation of two sides;The telescopic device is feed screw apparatus, and is connected with servo motor.
Further, a kind of three-D ultrasonic nondestructive detection system of above-mentioned automatic positioning imaging, one group of ultrasonic wave are visited There are two types of states for head:When the target size at ultrasonic listening end is greater than or equal to critical value, one group of ultrasonic probe is in single layer Circular array column-shaped distribution;When the target size at ultrasonic listening end is less than critical value, one group of sliding part is with corresponding super Sonic probe is mobile, interlocks with remaining ultrasonic probe, forms double-deck annular array.
Further, the detection method of the three-D ultrasonic nondestructive detection system of above-mentioned a kind of automatic positioning imaging, including with Lower step:S1, robot arm device drive ultrasonic listening end to be moved to detection station;S2, ultrasonic listening end front end figure As detection device operation, the position for being detected duct and shape are detected, and will test result and pass to control system;S3, control System obtains the size shape regulation scheme at ultrasonic listening end and the operating scheme of robot arm device by operation;S4, control System successively issues an instruction to the operation of control telescopic device and sliding driving device according to size shape regulation scheme, makes ultrasound The size and shape of wave end of probe is adjusted to the size and shape for being suitable for being detected duct, i.e., the position of each ultrasonic probe is equal Suitable for corresponding detection zone;S5, control system successively issue instruction control robot arm device movement according to operating scheme, mechanical Arm assembly drives ultrasonic listening end to be aligned and is detected duct, and protrudes into detected duct;S6, ultrasonic listening end are along tested Gaging hole road protrudes into, and the one of ultrasonic listening end group ultrasonic probe is run at this time, respectively super to the detection zone transmitting faced Beam of sound, and the wave beam of feedback is received to form reception data;Analog simulation processing unit in S7, data processing system obtains The reception data, and modeling processing is carried out, obtain analog simulation model;Visualization processing list in S8, data processing system Ultrasound data, analog simulation model are showed user by user interface by member, and realize interaction;S9, detection terminate Afterwards, analog simulation model conversion is emulating image by visualization processing unit, forms and show the three-dimensional of detected object entirety Image.
Further, the detection method of the three-D ultrasonic nondestructive detection system of above-mentioned a kind of automatic positioning imaging, the step The method for the size and shape for adjusting ultrasonic listening end in rapid S4 specifically includes following:S4a, it is greater than or equal to when target size When critical value, sliding driving device is in contraction state, and one group of ultrasonic probe is distributed in the circular array column-shaped of single layer;Only pass through The flexible adjusting to carry out size and shape of one group of telescopic device;S4b, when target size be less than critical value when, sliding driving Device operation, one group of sliding part is ejected, and one group of sliding part is mobile with corresponding ultrasonic probe, is visited with remaining ultrasonic wave Head interlocks, and forms double-deck annular array;Pass through the flexible adjusting to carry out size and shape of one group of telescopic device again;It is described The operation method at ultrasonic listening end specifically includes following in step 6:S6a, when one group of ultrasonic probe be single layer circular array When column, there are detection gaps between ultrasonic probe, when detected duct is protruded at ultrasonic listening end, carry out scanning inspection for the first time It surveys, ultrasonic listening end rotates set angle after reaching detection terminal, and indexable later group ultrasonic probe is made to fill up original inspection Gap is surveyed, then in backhaul, one group of ultrasonic probe carries out second of Scanning Detction;S6b, when one group of ultrasonic probe is double When the annular array of layer, without detection gap between staggered ultrasonic probe, when detected duct is protruded at ultrasonic listening end into Detection task can be completed in row first time Scanning Detction;Wherein, when ultrasonic listening end is moved in detected duct, image inspection It surveys in front of device real-time monitoring and is detected the shape in duct, direction change is determined by control system, and issue instructions to mechanical arm Device adjusts advance route in real time.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that:
(1) the three-D ultrasonic nondestructive detection system of a kind of automatic positioning imaging of the present invention, is used for automatic detection hole The size and shape of the surface defect in road, ultrasonic listening end can automatically adjust, and the adjustable extent of size is big, be suitable for not With the duct of size and shape;Ultrasonic listening end shape suits duct, a primary or inspection that can be completed gamut back and forth It surveys, detection efficiency is high.
(2) a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging of the present invention, analog simulation processing are single Member can will test result and carry out simulation modeling, and visualization processing unit by data and can be imitated by the interaction with user interface True mode shows user and receives the instruction of user, and intelligence degree is high.
(3) a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging of the present invention, image detection device are real When detection detected object position and shape, and pass to control system, ultrasonic listening end size determined by control system Size and shape feature, and the mobile scheme at ultrasonic listening end is formulated in real time, and controls robot arm device operation, it realizes certainly Dynamic, intelligence detection, is applicable to complicated hole road shape.
(4) a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging of the present invention, robot arm device are set The movement of various routes can be achieved in meter, can cope with various hole road shapes, be particularly suitable for the detection of bend.
(5) the three-D ultrasonic nondestructive detection system of a kind of automatic positioning imaging of the present invention, copes with larger size When duct, one group of ultrasonic probe is distributed in the circular array column-shaped of single layer, by flexible adjustment detecting size and shape, is coped with small When size duct, the part in one group of ultrasonic probe is translated, and is staggered and is become double-deck probe, substantially reduces in this way Size.
(6) the three-D ultrasonic lossless detection method of a kind of automatic positioning imaging of the present invention, is performed fully automatic detection, And detection efficiency is high, man-machine interaction is good, including data are shown, simulation model real-time exhibition and whole emulating image are shown, inspection Auto-changing detecting size and path when survey, intelligence degree are high.
Detailed description of the invention
Fig. 1 is structural schematic diagram when ultrasonic listening end of the present invention is in small size state;
Fig. 2 is schematic top plan view when ultrasonic listening end of the present invention is in small size state;
Fig. 3 is structural schematic diagram when ultrasonic listening end of the present invention is in large scale state;
Fig. 4 is schematic top plan view when ultrasonic listening end of the present invention is in large scale state;
Fig. 5 is a kind of operation schematic diagram of the three-D ultrasonic nondestructive detection system of automatic positioning imaging of the present invention;
In figure:1- standard shaft, 2- ultrasonic probe, 3- connector, 301- fixing piece, 302- sliding part, 4- telescopic device, 5- Image detection device, the first telescopic arm of 6-, the second telescopic arm of 7-, the universal mechanical joint of 8-, 9- sliding driving device.
Specific embodiment
With reference to the accompanying drawing, the specific embodiment of the invention is described in detail.
Embodiment
A kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging of the invention, as shown in Figures 1 to 5, including can Sized and shape ultrasonic listening end connect with the ultrasonic listening end and drives the ultrasonic listening end mobile Robot arm device, data processing system and control system;The ultrasonic listening end includes standard shaft 1, circular array shape point One group of connector 3 on standard shaft 1 is arranged in one group of ultrasonic probe 2 and circular array shape of the cloth in 1 periphery of standard shaft;Institute Each ultrasonic probe 2 is stated to be connected by the telescopic device 4 being independently arranged with corresponding connector 3;One group of company Fitting 3 includes one group of fixing piece 301 and one group of sliding part 302, and the fixing piece 301 is fixedly connected with standard shaft 1, the sliding part 302 are slidably connected with standard shaft 1, and the fixing piece 301 and sliding part 302 are spaced setting one by one, one group of ultrasonic probe 2 according to It is secondary and interval to be connect one by one with fixing piece 301 and sliding part 302 respectively;Wherein sliding part 302 is connected with sliding driving dress 9 are set, the sliding driving device 9 is connect with control system with telescopic device 4.
Each ultrasonic probe 2 described in the present embodiment is connect with data processing system;Each ultrasonic probe 2 Respectively emit ultrasonic beam to the detection zone faced, and receives the wave beam of feedback to form reception data;At the data Reason system carries out modeling processing for obtaining the reception data.The data processing system includes that analog simulation processing is single Member and visualization processing unit, the visualization processing unit and user interface interconnect, the user interface Output include ultrasound data and visual image.The visualization processing unit includes:Data operating units, for ultrasound Wave number is inputted according to displaying, data intelligence screening or user's manual screening, data markers and underlying parameter;Visualization mapping unit, For the analog simulation model of analog simulation processing unit to be visualized;Image-drawing unit will after detecting Analog simulation model conversion is emulating image, forms and show the 3-D image of detected object entirety;The data manipulation list Member, visualization mapping unit, image-drawing unit are interconnected with user interface.
The front end of standard shaft 1 described in the present embodiment is equipped with for detecting the position of detected object and the image detection of shape Device 5, described image detection device 5 are connect with control system.The robot arm device includes that first connect with standard shaft 1 stretches Arm 6, and the second telescopic arm 7 being connect with the first telescopic arm 6, between apophysis 1 and the first telescopic arm 6, the first telescopic arm 6 It is connect by universal mechanical joint 8 between the second telescopic arm 7, the universal mechanical joint 8 is equipped with steer-drive, institute The first telescopic arm 6 is stated equipped with the first flexible driving, second telescopic arm 7 is equipped with the second flexible driving, the steering driving dress It sets, the first flexible driving and the second flexible driving are connect with control system.
Sliding driving device 9 described in the present embodiment is fixedly connected with standard shaft 1, and the sliding driving device 9 is hydraulic cylinder Device;The sliding part 302 is sticked between two sides fixing piece 301, and is moved linearly under 301 regulation of two sides fixing piece;Institute Stating telescopic device 4 is feed screw apparatus, and is connected with servo motor.
There are two types of states for one group of ultrasonic probe 2 described in the present embodiment:When the target size at ultrasonic listening end is greater than Or when being equal to critical value, one group of ultrasonic probe 2 is distributed in the circular array column-shaped of single layer;When the target size at ultrasonic listening end When less than critical value, one group of sliding part 302 is mobile with corresponding ultrasonic probe 2, interlocks with remaining ultrasonic probe 2, Form double-deck annular array.
In the present embodiment, the detection method of the three-D ultrasonic nondestructive detection system of the automatic positioning imaging, including it is following Step:
S1, robot arm device drive ultrasonic listening end to be moved to detection station;
The operation of image detection device 5 of S2, ultrasonic listening end front end, detect the position for being detected duct and shape, And it will test result and pass to control system;
S3, control system obtain the size shape regulation scheme at ultrasonic listening end and the fortune of robot arm device by operation Row scheme;
S4, control system successively issue an instruction to control telescopic device 4 according to size shape regulation scheme and sliding drives Each the operation of device 9 makes the size and shape at ultrasonic listening end be adjusted to the size and shape for being suitable for being detected duct, i.e., The position of ultrasonic probe 2 is adapted to corresponding detection zone;
S5, control system successively issue instruction control robot arm device movement according to operating scheme, and robot arm device drives Ultrasonic listening end, which is aligned, is detected duct, and protrudes into detected duct;
S6, ultrasonic listening end are protruded into along detected duct, and the one of ultrasonic listening end group ultrasonic probe 2 is transported at this time Row respectively emits ultrasonic beam to the detection zone faced, and receives the wave beam of feedback to form reception data;
Analog simulation processing unit in S7, data processing system obtains the reception data, and carries out modeling processing, obtains To analog simulation model;It is described modeling processing method be:It passes sequentially through physical modeling, mathematical modeling, simulation modeling and obtains mould Quasi- simulation model;
Visualization processing unit in S8, data processing system grasps ultrasound data, analog simulation model by user Make showing interface to user, and realizes interaction;
After S9, detection, analog simulation model conversion is emulating image by visualization processing unit, is formed and is shown quilt The 3-D image of test object entirety.
Wherein, the method that the size and shape at ultrasonic listening end is adjusted in the step S4 specifically includes following:
S4a, when target size be greater than or equal to critical value when, sliding driving device 9 is in contraction state, one group of ultrasonic wave Probe 2 is distributed in the circular array column-shaped of single layer;Only pass through the flexible adjusting to carry out size and shape of one group of telescopic device 4;
S4b, when target size be less than critical value when, sliding driving device 9 run, one group of sliding part 302 is ejected, one group Sliding part 302 is mobile with corresponding ultrasonic probe 2, interlocks with remaining ultrasonic probe 2, forms double-deck circular array Column;Pass through the flexible adjusting to carry out size and shape of one group of telescopic device 4 again;
The operation method at ultrasonic listening end specifically includes following in the step 6:
S6a, when one group of ultrasonic probe 2 is the annular array of single layer, there are detection gap between ultrasonic probe 2, When detected duct is protruded at ultrasonic listening end, first time Scanning Detction is carried out, ultrasonic listening end is revolved after reaching detection terminal Turn set angle, indexable later group ultrasonic probe 2 is made to fill up original detection gap, then in backhaul, one group of ultrasonic wave Probe 2 carries out second of Scanning Detction;
S6b, when one group of ultrasonic probe 2 is double-deck annular array, it is empty without detection between staggered ultrasonic probe 2 Gap, first time Scanning Detction is carried out when detected duct is protruded at ultrasonic listening end can be completed Detection task;
Wherein, it when ultrasonic listening end is moved in detected duct, is detected in front of 5 real-time monitoring of image detection device The shape in duct determines direction change by control system, and issues instructions to robot arm device and adjust advance route in real time.
The above is only a preferred embodiment of the present invention, it should be noted that for those skilled in the art For, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as guarantor of the invention Protect range.

Claims (10)

1. a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging, it is characterised in that:Including adjustable dimension and shape Ultrasonic listening end, connect with the ultrasonic listening end and drive the ultrasonic listening end mobile robot arm device, Data processing system and control system;
The ultrasonic listening end includes that standard shaft (1), circular array shape are distributed in one group of ultrasonic probe of standard shaft (1) periphery (2) and one group of connector (3) on standard shaft (1) is arranged in circular array shape;Each ultrasonic probe (2) passes through The telescopic device (4) being independently arranged is connected with corresponding connector (3);
One group of connector (3) includes one group of fixing piece (301) and one group of sliding part (302), the fixing piece (301) and base Axis (1) is fixedly connected, and the sliding part (302) is slidably connected with standard shaft (1), the fixing piece (301) and sliding part (302) one One interval setting, one group of ultrasonic probe (2) successively and be spaced respectively with fixing piece (301) and sliding part (302) It connects one by one;Wherein sliding part (302) is connected with sliding driving device (9), the sliding driving device (9) and telescopic device (4) it is connect with control system.
2. a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging according to claim 1, it is characterised in that:Institute Each ultrasonic probe (2) is stated to connect with data processing system;Each ultrasonic probe (2) is respectively to the inspection faced Field emission ultrasonic beam is surveyed, and receives the wave beam of feedback to form reception data;The data processing system is for obtaining institute Reception data are stated, and carry out modeling processing.
3. a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging according to claim 2, it is characterised in that:Institute Stating data processing system includes analog simulation processing unit and visualization processing unit, and the visualization processing unit and user grasp Make interface alternation connection, the output of the user interface includes ultrasound data and visual image.
4. a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging according to claim 3, it is characterised in that:Institute Stating visualization processing unit includes:
Data operating units are shown for ultrasound data, data intelligence is screened or user's manual screening, data markers and basis Parameter input;
Visualization mapping unit, for visualizing the analog simulation model of analog simulation processing unit;
Analog simulation model conversion is emulating image, is formed and show detected object by image-drawing unit after detecting Whole 3-D image;
The data operating units, visualization mapping unit, image-drawing unit are interconnected with user interface.
5. a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging according to claim 1, it is characterised in that:Institute Standard shaft (1) front end is stated to be equipped with for detecting the position of detected object and the image detection device (5) of shape, described image inspection Device (5) are surveyed to connect with control system.
6. a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging according to claim 1, it is characterised in that:Institute Stating robot arm device includes the first telescopic arm (6) connecting with standard shaft (1), and second connect with the first telescopic arm (6) stretches Contracting arm (7) passes through between apophysis (1) and the first telescopic arm (6), between the first telescopic arm (6) and the second telescopic arm (7) Universal mechanical joint (8) connection, the universal mechanical joint (8) are equipped with steer-drive, and first telescopic arm (6) is equipped with First flexible driving, second telescopic arm (7) are equipped with the second flexible driving, the steer-drive, the first flexible driving And second flexible driving connect with control system.
7. a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging according to claim 1, it is characterised in that:Institute It states sliding driving device (9) to be fixedly connected with standard shaft (1), the sliding driving device (9) is hydraulic cylinder device;The sliding part (302) it is sticked between two sides fixing piece (301), and moves linearly under two sides fixing piece (301) regulation;The telescopic device (4) it is feed screw apparatus, and is connected with servo motor.
8. a kind of three-D ultrasonic nondestructive detection system of automatic positioning imaging according to claim 1, it is characterised in that:Institute Stating one group of ultrasonic probe (2), there are two types of states:When the target size at ultrasonic listening end is greater than or equal to critical value, one group Ultrasonic probe (2) is distributed in the circular array column-shaped of single layer;When the target size at ultrasonic listening end is less than critical value, one group Sliding part (302) is mobile with corresponding ultrasonic probe (2), staggeredly with remaining ultrasonic probe (2), forms double-deck ring Shape array.
9. a kind of detection method of the three-D ultrasonic nondestructive detection system of automatic positioning imaging described in -8 according to claim 1, It is characterized in that:Include the following steps:
S1, robot arm device drive ultrasonic listening end to be moved to detection station;
Image detection device (5) operation of S2, ultrasonic listening end front end, detect the position for being detected duct and shape, and It will test result and pass to control system;
S3, control system obtain the operation side of the size shape regulation scheme and robot arm device at ultrasonic listening end by operation Case;
S4, control system successively issue an instruction to control telescopic device (4) and sliding driving dress according to size shape regulation scheme Each the operation for setting (9) makes the size and shape at ultrasonic listening end be adjusted to the size and shape for being suitable for being detected duct, i.e., The position of ultrasonic probe (2) is adapted to corresponding detection zone;
S5, control system successively issue instruction control robot arm device movement according to operating scheme, and robot arm device drives ultrasound Wave end of probe, which is aligned, is detected duct, and protrudes into detected duct;
S6, ultrasonic listening end are protruded into along detected duct, and the one of ultrasonic listening end group ultrasonic probe (2) is transported at this time Row respectively emits ultrasonic beam to the detection zone faced, and receives the wave beam of feedback to form reception data;
Analog simulation processing unit in S7, data processing system obtains the reception data, and carries out modeling processing, obtains mould Quasi- simulation model;
Ultrasound data, analog simulation model are passed through user's operation circle by the visualization processing unit in S8, data processing system Face shows user, and realizes interaction;
After S9, detection, analog simulation model conversion is emulating image by visualization processing unit, is formed and is shown detected The 3-D image of object entirety.
10. a kind of detection method of the three-D ultrasonic nondestructive detection system of automatic positioning imaging according to claim 9, It is characterized in that:The method that the size and shape at ultrasonic listening end is adjusted in the step S4 specifically includes following:
S4a, when target size is greater than or equal to critical value, sliding driving device (9) be in contraction state, one group of ultrasonic wave spy Head (2) is distributed in the circular array column-shaped of single layer;Only pass through the flexible tune to carry out size and shape of one group of telescopic device (4) Section;
S4b, when target size is less than critical value, sliding driving device (9) operation ejects one group of sliding part (302), one group Sliding part (302) is mobile with corresponding ultrasonic probe (2), staggeredly with remaining ultrasonic probe (2), forms double-deck ring Shape array;Pass through the flexible adjusting to carry out size and shape of one group of telescopic device (4) again;
The operation method at ultrasonic listening end specifically includes following in the step 6:
S6a, when one group of ultrasonic probe (2) is the annular array of single layer, there are detection gap between ultrasonic probe (2), When detected duct is protruded at ultrasonic listening end, first time Scanning Detction is carried out, ultrasonic listening end is revolved after reaching detection terminal Turn set angle, indexable later group ultrasonic probe (2) is made to fill up original detection gap, then in backhaul, one group of ultrasound Wave probe (2) carries out second of Scanning Detction;
S6b, when one group of ultrasonic probe (2) is double-deck annular array, it is empty without detection between staggered ultrasonic probe (2) Gap, first time Scanning Detction is carried out when detected duct is protruded at ultrasonic listening end can be completed Detection task;
Wherein, when ultrasonic listening end is moved in detected duct, gaging hole is detected in front of image detection device (5) real-time monitoring The shape in road determines direction change by control system, and issues instructions to robot arm device and adjust advance route in real time.
CN201810572956.7A 2018-06-06 2018-06-06 A kind of the three-D ultrasonic nondestructive detection system and method for automatic positioning imaging Pending CN108931575A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810572956.7A CN108931575A (en) 2018-06-06 2018-06-06 A kind of the three-D ultrasonic nondestructive detection system and method for automatic positioning imaging

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810572956.7A CN108931575A (en) 2018-06-06 2018-06-06 A kind of the three-D ultrasonic nondestructive detection system and method for automatic positioning imaging

Publications (1)

Publication Number Publication Date
CN108931575A true CN108931575A (en) 2018-12-04

Family

ID=64449962

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810572956.7A Pending CN108931575A (en) 2018-06-06 2018-06-06 A kind of the three-D ultrasonic nondestructive detection system and method for automatic positioning imaging

Country Status (1)

Country Link
CN (1) CN108931575A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112347644A (en) * 2020-11-05 2021-02-09 深圳市海腾建设工程有限公司 Waterproof effect detection method, detection device and storage medium
CN112364498A (en) * 2020-11-05 2021-02-12 深圳市海腾建设工程有限公司 Building detection method, detection device and storage medium
CN113933384A (en) * 2021-10-08 2022-01-14 哈尔滨工程大学 Ultrasonic transducer auxiliary device suitable for opposite arrangement in severe environment
CN112364498B (en) * 2020-11-05 2024-08-02 海腾创建(深圳)集团有限公司 Building detection method, detection device and storage medium

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60213861A (en) * 1984-04-09 1985-10-26 Daido Steel Co Ltd Ultrasonic flaw detector
CN1588036A (en) * 2004-09-08 2005-03-02 华南理工大学 Supersonic flaw detector
CN204086222U (en) * 2014-10-22 2015-01-07 燕山大学 A kind of four Probe Ultrasonic Searching wave inspection multiple degrees of freedom probe holders
CN104792870A (en) * 2015-04-03 2015-07-22 上海和伍新材料科技有限公司 Ultrasonic non-destructive testing method for brazing quality of electrical contact of low-voltage electrical apparatus
CN105699492A (en) * 2014-11-27 2016-06-22 中国科学院声学研究所 An ultrasonographic method used for weld seam detection
CN206609830U (en) * 2017-03-29 2017-11-03 罗勇 One kind is used for pipeline corrosion ultrasonic scanning device
CN107688053A (en) * 2017-09-25 2018-02-13 三峡大学 A kind of spot welding ultrasound B sweeps automatic detection device and method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60213861A (en) * 1984-04-09 1985-10-26 Daido Steel Co Ltd Ultrasonic flaw detector
CN1588036A (en) * 2004-09-08 2005-03-02 华南理工大学 Supersonic flaw detector
CN204086222U (en) * 2014-10-22 2015-01-07 燕山大学 A kind of four Probe Ultrasonic Searching wave inspection multiple degrees of freedom probe holders
CN105699492A (en) * 2014-11-27 2016-06-22 中国科学院声学研究所 An ultrasonographic method used for weld seam detection
CN104792870A (en) * 2015-04-03 2015-07-22 上海和伍新材料科技有限公司 Ultrasonic non-destructive testing method for brazing quality of electrical contact of low-voltage electrical apparatus
CN206609830U (en) * 2017-03-29 2017-11-03 罗勇 One kind is used for pipeline corrosion ultrasonic scanning device
CN107688053A (en) * 2017-09-25 2018-02-13 三峡大学 A kind of spot welding ultrasound B sweeps automatic detection device and method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
钟登华 等: "基于GIS的水利水电工程三维可视化图形仿真方法与应用", 《工程图学学报》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112347644A (en) * 2020-11-05 2021-02-09 深圳市海腾建设工程有限公司 Waterproof effect detection method, detection device and storage medium
CN112364498A (en) * 2020-11-05 2021-02-12 深圳市海腾建设工程有限公司 Building detection method, detection device and storage medium
CN112364498B (en) * 2020-11-05 2024-08-02 海腾创建(深圳)集团有限公司 Building detection method, detection device and storage medium
CN113933384A (en) * 2021-10-08 2022-01-14 哈尔滨工程大学 Ultrasonic transducer auxiliary device suitable for opposite arrangement in severe environment

Similar Documents

Publication Publication Date Title
CA2619156C (en) Inspection system and associated method
CN104422731B (en) For the nondestructive inspection apparatus of stringer
EP3136092B1 (en) Ultrasonic inspection using flexible two-dimensional array applied on surface of article
US20190137448A1 (en) Real-Time Fusion of Ultrasound and Eddy Current Data During Non-Destructive Examination
EP1057012B1 (en) Apparatus and method for performing non-destructive inspections of large area aircraft structures
EP2546640B1 (en) Non-destructive inspection systems and methods with interchangeable probes
EP2538241A2 (en) Advanced remote nondestructive inspection system and process
CN103817692B (en) Non-Destructive Testing robot carries out the method for Intelligent Measurement
JP4111902B2 (en) Automatic inspection system
CN107037130B (en) Monocular vision three-D ultrasonic nondestructive detection system and detection method
CN107462638A (en) The defects of signal is swept based on ultrasonic A three-dimensional rebuilding method
CN104626142A (en) Method for automatically locating and moving binocular vision mechanical arm for weight testing
CN108931575A (en) A kind of the three-D ultrasonic nondestructive detection system and method for automatic positioning imaging
CN110196231A (en) A kind of laser-ultrasound off-line detection device and method increasing material product
EP3805752B1 (en) Multi-probe non-destructive inspection system
Odakura et al. Advanced inspection technologies for nuclear power plants
Cooper et al. Development of a fast inspection system for aerospace composite materials-the IntACom project
CN104459260B (en) Electric energy metering device intelligence carry system and carry detection method thereof
Séguin-Charbonneau et al. Automated Path Generation for Robotic UT Inspection of CFRP Components
EP4194848A1 (en) Analytical digital twin for nondestructive inspection of a vehicle
Kappes et al. Innovative solution for ultrasonic fabrication test of railroad wheels
Hamilton et al. Efficient data acquisition and reconstruction for air-coupled ultrasonic robotic NDE
Bland et al. Design and Evaluation of Automated Robotic Ultrasonic Guided Wave Based Inspection System
Herzer et al. Self‐tracking ultrasonic inspection
KR101390615B1 (en) Integrated curved linear ultrasonic transducer inspection apparatus, system and method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20181204