CN108928665A - A kind of transmission device and transmission control method - Google Patents

A kind of transmission device and transmission control method Download PDF

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Publication number
CN108928665A
CN108928665A CN201710381980.8A CN201710381980A CN108928665A CN 108928665 A CN108928665 A CN 108928665A CN 201710381980 A CN201710381980 A CN 201710381980A CN 108928665 A CN108928665 A CN 108928665A
Authority
CN
China
Prior art keywords
directive wheel
guide rod
movable runner
unreeling
scroll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710381980.8A
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Chinese (zh)
Inventor
兰立广
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Chong Yu Technology Co Ltd
Beijing Chuangyu Technology Co Ltd
Original Assignee
Beijing Chong Yu Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Chong Yu Technology Co Ltd filed Critical Beijing Chong Yu Technology Co Ltd
Priority to CN201710381980.8A priority Critical patent/CN108928665A/en
Publication of CN108928665A publication Critical patent/CN108928665A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/16Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20Location in space
    • B65H2511/23Coordinates, e.g. three dimensional coordinates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2515/00Physical entities not provided for in groups B65H2511/00 or B65H2513/00
    • B65H2515/30Forces; Stresses
    • B65H2515/31Tensile forces
    • B65H2515/314Tension profile, i.e. distribution of tension, e.g. across the material feeding direction or along diameter of web roll

Landscapes

  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

The invention discloses a kind of transmission device and transmission control methods, roll-to-roll transmission for band, the transmission device includes horizontal positioned unreeling shaft and Scroll, further include and unreels the first directive wheel of axis connection, with the third directive wheel of winding axis connection, and the second directive wheel between the first directive wheel and third directive wheel, regulating mechanism is provided between first directive wheel and the second directive wheel, buffer gear is provided between second directive wheel and third directive wheel, buffer gear and regulating mechanism cooperate, realize that band maintains constant tension in transmission process, make to unreel and wind separation control simultaneously, it is simple with structure, the advantages that easy to operate and stability is high.

Description

A kind of transmission device and transmission control method
Technical field
The present invention relates to transmission device fields, and in particular to one kind can keep constant tension and have the transmission of buffering Device and transmission control method.
Background technique
Roll-to-roll transmission mode is a kind of high-effect, successional production method, is had in weaving, papermaking and electronics industry It is widely applied.In recent years, as country proposes that energy saving policy uses new energy, solar battery with people are advocated It is developed rapidly as the novel environment friendly energy, wherein thin-film solar cells is due to its function admirable, light portable etc. excellent It puts and is widely used in the fields such as solar battery automobile, building roof, wearable electronic.It is produced in thin-film solar cells In the process, need to carry out roll-to-roll transmission, after such film is rolled out from unreeling shaft, can be added certain special-purposes function or Certain surface processing is carried out, or is wound on Scroll again after being packed to Flexible Manufacture component, in order to subsequent Technological operation.
The key of roll-to-roll transmission technology is that internal transmission device, general transmission device need retractable volume synchronous Operation, during winding and unreeling, the pressure of package changes with the variation of roll diameter, it is difficult to ensure that opening when winding Power is constant, when overtension, it is serious to will cause deformation of thin membrane, or even damage, and if tension is too small, film can relax again Wrinkle.Therefore, to being able to maintain constant tension and not needing the research and development of the synchronous transmission device carried out of folding and unfolding spool have very much must It wants.
In published technology, CN103872266 disclose a kind of organic optoelectronic device roll-to-roll Preparation equipment and Preparation method, the equipment pass through tension sensing device to the feedback of tension, to control the revolving speed of rotational speed devices adjustment retractable volume To achieve the effect that adjusting tension in real time ensures tension stability, but its system tension need to be set in advance, and system can not work Shi Zihang adjusts tension, and control using tension sensing device rotational speed devices adjust retractable volume revolving speed system cost compared with Height, and controlling mechanism is complicated.CN105253674 discloses a kind of steel band transmitting device, passes through arrangement uncoiling and winding variable-frequency electric Machine carries out the tension force of segmented, the device structure and control to the transmission device for the steel band for needing to carry out annealing treating process Mechanism is more complex, inconvenient.CN105246695 discloses a kind of for synchronizing the roll-to-roll transmission that nano thin-film is continuously conveyed Film is set between a pair of of roller by the device and method of equipment, needs to accurately control between roller and nano thin-film Contact surface, it is complicated for operation.
Roll-to-roll transmission technology disclosed above requires that folding and unfolding spool works asynchronously, from using, it is impossible to be used in receives Certain time is needed to carry out processing or band for winding again after certain specific technological operations to band during unreeling Onto Scroll, i.e., discrete roll-to-roll transmission device of band, also, it is complicated for the tension force mechanism of band, it needs The process control of precision, system cost are higher.
Summary of the invention
It is an object of the invention to for current roll-to-roll transmitting device is complicated for operation, tension force is unstable, requires to receive Unreeling shaft rotate synchronously the shortcomings that, provide it is a kind of can guarantee constant tension and be not required to folding and unfolding spool synchronous operation transmission device and Its control method.
To solve the above-mentioned problems, the present invention provides a kind of novel transmission device, for the roll-to-roll transmission of band, It is oriented to the first directive wheel for unreeling axis connection with the third of winding axis connection including horizontal positioned unreeling shaft and Scroll Wheel, and the second directive wheel between the first directive wheel and third directive wheel, wherein the first directive wheel and the second directive wheel it Between be provided with regulating mechanism, be provided with buffer gear between the second directive wheel and third directive wheel;Regulating mechanism includes putting vertically The first guide rod set and the first movable runner that can be moved up and down along the first guide rod, and pass through the band of the first movable runner and the One guide rod is parallel;Buffer gear includes second guide rod parallel with the first guide rod, and can move up and down along the second guide rod second Movable runner, and have certain angle between the band and the second guide rod for passing through the second movable runner.
Further, which further includes the upper end position inductive probe and lower end position on the first guide rod Inductive probe.
Further, which further includes the first sensor positioned at unreeling shaft outlet end, and is entered positioned at Scroll The second sensor at mouth end;First sensor is for detecting the length that unreeling shaft unreels, and second sensor is for detecting Scroll The length of winding.
Further, the first of the transmission device the movable runner is connected with the first pouring weight, and the weight-adjustable of the first pouring weight Section.
Further, the second of the transmission device the movable runner is connected with the second pouring weight.
Further, a kind of transmission control method is based on the transmission device, band is placed on unreeling shaft first, according to It is secondary to pass through the first directive wheel, the first movable runner, the second directive wheel, the second movable runner and third directive wheel, it is wound into winding On axis;Transmission control method includes:
Step 1 starts unreeling shaft, and the first movable runner moves down along the first guide rod, when detecting that the first movable runner reaches When first position, stop unreeling;
Step 2 starts Scroll, and the second movable runner moves up along the second guide rod, the first movable runner along the first guide rod to Upper movement stops winding when detecting that the first movable runner reaches the second position;
It is repeated in step 1 and step 2, completes the separation control for unreeling, winding.
Further, which is that is detected by the location sensitive detector being arranged on the first guide rod One movable runner reaches first position or the second position.
Further, a kind of transmission control method is based on the transmission device, band is placed on unreeling shaft first, The first directive wheel, the first movable runner, the second directive wheel, the second movable runner and third directive wheel are passed sequentially through, receipts are wound into On spool;Transmission control method includes:
Step 1 starts unreeling shaft, and the first movable runner moves down along the first guide rod, when detect unreeling shaft unreels length When reaching the first length, stop unreeling;
Step 2 starts Scroll, and the second movable runner moves up along the second guide rod, the first movable runner along the first guide rod to Upper movement stops winding when the winding length for detecting Scroll reaches the second length;
It is repeated in step 1 and step 2, completes the separation control for unreeling, winding.
Further, which put by being located at the first sensor detection unreeling shaft of unreeling shaft outlet end Whether the length of volume reaches the first length;Second sensor by being located at Scroll arrival end detects the length of Scroll winding Whether second length is reached.
Compared with prior art, the present invention one of at least has the advantages that:
1, in transmission process, regulating mechanism and buffer gear cooperate and play adjusting buffering work to the tension fluctuation of band With to maintain band constant tension in transmission process.
2, compared with the roll-to-roll transmission of the prior art, it can make to unreel, wind separation control, operation simple with structure The convenient and high feature of stability.
Detailed description of the invention
In order to make the content of the present invention more clearly understood, it below according to specific embodiments of the present invention and combines Attached drawing, the present invention is described in further detail, wherein
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is buffer gear strip location change procedure in wrapup procedure;
In figure, 1- unreeling shaft, the first directive wheel of 2-, the first guide rod of 3-, the movable runner of 4- first, the first pouring weight of 5-, the upper end 6- position Set inductive probe, 7- lower end position inductive probe, the second directive wheel of 8-, the second guide rod of 9-, the movable runner of 10- second, 11- Second pouring weight, 12- third directive wheel, 13- Scroll, 14- band, 15- regulating mechanism, 16- buffer gear, 17- station.
Specific embodiment
Hereinafter reference will be made to the drawings, and a preferred embodiment of the present invention will be described in detail.It should be appreciated that preferred embodiment Only for illustrating the present invention, rather than limiting the scope of protection of the present invention.
Embodiment 1
The present embodiment is related to a kind of transmission device, for the roll-to-roll transmission of band, as shown in Figure 1, it mainly includes that level is put The unreeling shaft 1 and Scroll 13 set, further include the first directive wheel 2 connecting with unreeling shaft 1, and the third connecting with Scroll 13 is led To wheel 12, and the second directive wheel 8 between the first directive wheel 2 and third directive wheel 12, wherein the first directive wheel 2 and the It is provided with regulating mechanism 15 between two directive wheels 8, is provided with buffer gear 16 between the second directive wheel 8 and third directive wheel 12; Regulating mechanism 15 includes the first movable runner 4 that first placed vertically guide rod 3 and can move up and down along the first guide rod 3, and logical The band 14 for crossing the first movable runner 4 is parallel with the first guide rod 3;Buffer gear 16 includes parallel with the first guide rod 3 second leading Bar 9, and the second movable runner 10 that can be moved up and down along the second guide rod 9, and pass through the band 14 of the second movable runner 10 and the There is certain angle between two guide rods 9.The angle changes with the variation of strap tension.
It preferably, further include the upper end position inductive probe 6 on the first guide rod 3 and lower end position in the present embodiment Inductive probe 7 is set, the first movable runner 4 is incuded by the sensing point arranged in first position and the second position, with this reality Now automatically control unreeling shaft 1 unreels movement and the winding of Scroll 13 movement.It in other embodiments of the invention, can be with By presetting output quantity, the length of length and Scroll 13 winding unreeled including unreeling shaft 1 manually controls unreeling shaft 1 Unreel movement and the winding of Scroll 13 movement;Alternatively, first sensor can be arranged in the outlet end of unreeling shaft 1, it is used for Second sensor is arranged in the arrival end of Scroll 13, for detecting the winding of Scroll 13 in the length that detection unreeling shaft 1 unreels Length, the automatic control that winding is realized with this, unreels movement.
In the present embodiment, the first movable runner 4 is connected with the first pouring weight 5, and the connection type use of pouring weight and movable wheel is inserted The mounting means connect, in other embodiments of the invention, the connection type of pouring weight and movable runner can also be using bonding.
In the present embodiment, the second movable runner 10 is connected with the second pouring weight 11.
In the present embodiment, band 14 refers to the thin-film material of one fixed width.In other embodiments of the invention, band 14 It can also be the thin-film material of fiber, flexible metal band or unlimited width.
In the present embodiment, the weight of the first pouring weight 5 is pre-set according to the tension of the thin-film material of one fixed width, at this In the other embodiments of invention, the weight of the first pouring weight 5 can also the tensile requirements according to needed for the type of band 14, Scroll 13 Difference is adjusted.
Embodiment 2
The present embodiment is related to a kind of transmission control method, with reference to attached drawing 1, band is placed on unreeling shaft 1 first, is passed sequentially through First directive wheel 2, the first movable runner 4, the second directive wheel 8, the second movable runner 10, third directive wheel 12 and station 17 twine On Scroll 13.
Transmission control method in the present embodiment includes the following steps:
Step 1 starts unreeling shaft 1, and the first movable runner 4 and 5 entirety of the first pouring weight are moved down along the first guide rod 3, and second can Turn wheel 10 and the second pouring weight 11 are moved down along the second guide rod 9, when the first movable runner 4 and the first 5 uniform motion of pouring weight, the Two movable runners 10 and the second pouring weight 11 move to original state along the second guide rod 9, when lower end position inductive probe 7 detects When reaching first position to the first movable runner 4, stop unreeling;
Specifically, after placing band, the first movable runner 4 is located at upper end position inductive probe 6 and lower end position Between inductive probe 7, at this point, the tension of band 14 is the half of the first movable runner 4 and 5 gravity of the first pouring weight, in flat Weighing apparatus state.
When unreeling beginning, 14 tension of band reduces, the gravity of the first of regulating mechanism 15 movable runner 4 and the first pouring weight 5 Greater than the tension of band, and entirety is moved down along the first guide rod 3, at this point, the second movable runner 10 and the whole edge of the second pouring weight 11 Second guide rod 9 moves down, until when the first movable runner 4 and the first 5 uniform motion of pouring weight of regulating mechanism 15, the second movable runner 10 and the second pouring weight 11 is whole moves to original state along the second guide rod 9 and keep, the first of regulating mechanism 15 can turn at this time The gravity of wheel 4 and the first pouring weight 5 is twice of strap tension, there is buffering to adjust the tension fluctuation that band unreels generation and makees With, when lower end position inductive probe 7 detect the first movable runner 4 move down reach first position when, stop unreeling;
Step 2 starts Scroll 13, and the second movable runner 10 and the second pouring weight 11 are moved up along the second guide rod 9, at this point, the One movable runner 4 and the whole beginning of the first pouring weight 5 are moved up along the first guide rod 3, the second movable runner 10 and the second pouring weight 11 Initial position is moved downward to along the second guide rod 9 and is kept, when upper end position inductive probe 6 detects the first movable runner 4 When reaching the second position, stop winding;
Specifically, when winding initial, the tension of band 14 increases, and generates unexpected acceleration shock, causes tension fluctuation, second can Turn wheel 10 is moved up with 11 entirety of the second pouring weight along the second guide rod 9, and as shown in Fig. 2,2. band 14 is moved to from position 1., band 14 and the angle of the second guide rod 9 become larger for position, because the tension of band 14 increases, lead to the first movable runner 4 and first Pouring weight 5 is whole to move up along the first guide rod 3, the first movable runner of 14 tension of band of buffer gear 16 because of regulating mechanism 15 4 and the first pouring weight 5 is whole moves up and become smaller, thus cause the second movable runner 10 and the second pouring weight 11 integrally along the second guide rod 9 It moves down, 1. 2. band 14 is moved to position from position, restore to equilibrium state, to rise to the fluctuation of winding initial stage tension Stop receiving when upper end position inductive probe 6 detects that the first movable runner 4 moves up the arrival second position to buffer function Volume;
It is repeated in step 1 and step 2, realizes the separation control for unreeling and winding.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no need and unable to be exhaustive to all embodiments.And obvious variation extended from this or change It moves among still in the scope of protection of the invention.

Claims (9)

1. a kind of transmission device, for the roll-to-roll transmission of band, including horizontal positioned unreeling shaft and Scroll, feature exists In described device includes third directive wheel and position with the winding axis connection with first directive wheel for unreeling axis connection The second directive wheel between first directive wheel and the third directive wheel, wherein first directive wheel and described the It is provided with regulating mechanism between two directive wheels, is provided with buffer gear between second directive wheel and the third directive wheel; The regulating mechanism include the first guide rod for placing vertically and can along the first movable runner that first guide rod moves up and down, and It is parallel with first guide rod by the band of the described first movable runner;The buffer gear includes flat with first guide rod The second capable guide rod, and can be along the second movable runner that second guide rod moves up and down, and pass through the described second movable runner Band and second guide rod between have certain angle.
2. transmission device according to claim 1, which is characterized in that described device further includes being located on first guide rod Upper end position inductive probe and lower end position inductive probe.
3. transmission device according to claim 1, which is characterized in that described device further includes unreeling axial outlet positioned at described The first sensor at end, and the second sensor positioned at the Scroll arrival end;The first sensor is described for detecting The length that unreeling shaft unreels, the second sensor are used to detect the length of the Scroll winding.
4. transmission device according to claim 1 or 2 or 3, which is characterized in that the first movable runner is connected with first Pouring weight, and the weight-adjustable section of first pouring weight.
5. transmission device according to claim 4, which is characterized in that the second movable runner is connected with the second pouring weight.
6. a kind of transmission control method, based on the transmission device as described in claims 1 or 2 or 4 or 5, which is characterized in that first The band is placed on the unreeling shaft, first directive wheel, the first movable runner, described second are passed sequentially through Directive wheel, the second movable runner and the third directive wheel, are wound on the Scroll;The transmission control method packet It includes:
Step 1 starts the unreeling shaft, and the first movable runner is moved down along first guide rod, described when detecting When first movable runner reaches first position, stop unreeling;
Step 2 starts the Scroll, and the second movable runner is moved up along second guide rod, and described first is movable Runner is moved up along first guide rod, when detecting that the described first movable runner reaches the second position, stops winding;
It is repeated in the step 1 and step 2, completes the separation control for unreeling, winding.
7. according to the method described in claim 6, it is characterized in that, the method is by being arranged on first guide rod Location sensitive detector reaches the first position or the second position to detect the described first movable runner.
8. a kind of transmission control method, based on the transmission device as described in claim 1 or 3 or 4 or 5, which is characterized in that first The band is placed on the unreeling shaft, first directive wheel, the first movable runner, described second are passed sequentially through Directive wheel, the second movable runner and the third directive wheel, are wound on the Scroll;The transmission control method packet It includes:
Step 1 starts the unreeling shaft, and the first movable runner is moved down along first guide rod, described when detecting When unreeling length and reaching the first length of unreeling shaft, stops unreeling;
Step 2 starts the Scroll, and the second movable runner is moved up along second guide rod, and described first is movable Runner is moved up along first guide rod, when the winding length for detecting the Scroll reaches the second length, stops receiving Volume;
It is repeated in the step 1 and step 2, completes the separation control for unreeling, winding.
9. according to the method described in claim 8, it is characterized in that, the method is by being located at the unreeling shaft outlet end First sensor detects whether the length that the unreeling shaft unreels reaches first length;By being located at the Scroll entrance Whether the length that the second sensor at end detects the Scroll winding reaches second length.
CN201710381980.8A 2017-05-26 2017-05-26 A kind of transmission device and transmission control method Pending CN108928665A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710381980.8A CN108928665A (en) 2017-05-26 2017-05-26 A kind of transmission device and transmission control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710381980.8A CN108928665A (en) 2017-05-26 2017-05-26 A kind of transmission device and transmission control method

Publications (1)

Publication Number Publication Date
CN108928665A true CN108928665A (en) 2018-12-04

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109794587A (en) * 2019-03-11 2019-05-24 江苏振栋精密材料科技有限公司 A kind of automatic band device of non-crystal belt making
CN110314931A (en) * 2019-07-17 2019-10-11 姹や寒 A kind of copper strips homo genizing annelaing rolling mill practice
CN110451318A (en) * 2019-08-24 2019-11-15 林飞飞 Plastics, textile labels paper production conveying tensile force adjust measuring and calculating mechanism
CN110451319A (en) * 2019-08-24 2019-11-15 林飞飞 Plastics, the production conveying of textile labels paper adjust measuring method with tensile force
CN112663019A (en) * 2020-12-29 2021-04-16 尚越光电科技股份有限公司 Synchronous control structure for reel-to-reel conveying of CIGS co-evaporation method
CN116081357A (en) * 2023-02-07 2023-05-09 南京贝迪新材料科技股份有限公司 Quantum dot film winding device with tension adjusting function

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109794587A (en) * 2019-03-11 2019-05-24 江苏振栋精密材料科技有限公司 A kind of automatic band device of non-crystal belt making
CN110314931A (en) * 2019-07-17 2019-10-11 姹や寒 A kind of copper strips homo genizing annelaing rolling mill practice
CN110451318A (en) * 2019-08-24 2019-11-15 林飞飞 Plastics, textile labels paper production conveying tensile force adjust measuring and calculating mechanism
CN110451319A (en) * 2019-08-24 2019-11-15 林飞飞 Plastics, the production conveying of textile labels paper adjust measuring method with tensile force
CN110451318B (en) * 2019-08-24 2020-12-18 嘉兴市万荣电器股份有限公司 Tension adjusting and measuring mechanism for production and conveying of plastic and textile label paper
CN110451319B (en) * 2019-08-24 2020-12-22 嘉兴市万荣电器股份有限公司 Tension adjusting and measuring method for production and conveying of plastic and textile label paper
CN112663019A (en) * 2020-12-29 2021-04-16 尚越光电科技股份有限公司 Synchronous control structure for reel-to-reel conveying of CIGS co-evaporation method
CN112663019B (en) * 2020-12-29 2023-05-09 尚越光电科技股份有限公司 Synchronous control structure for roll-to-roll conveying of CIGS co-evaporation method
CN116081357A (en) * 2023-02-07 2023-05-09 南京贝迪新材料科技股份有限公司 Quantum dot film winding device with tension adjusting function
CN116081357B (en) * 2023-02-07 2023-09-26 南京贝迪新材料科技股份有限公司 Quantum dot film winding device with tension adjusting function

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Application publication date: 20181204