CN108928134B - Fabric steam box capable of maintaining and replacing work piece on line under normal pressure - Google Patents
Fabric steam box capable of maintaining and replacing work piece on line under normal pressure Download PDFInfo
- Publication number
- CN108928134B CN108928134B CN201811015216.XA CN201811015216A CN108928134B CN 108928134 B CN108928134 B CN 108928134B CN 201811015216 A CN201811015216 A CN 201811015216A CN 108928134 B CN108928134 B CN 108928134B
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- China
- Prior art keywords
- steam
- fabric
- steam box
- box
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000004744 fabric Substances 0.000 title claims abstract description 55
- 238000007789 sealing Methods 0.000 claims abstract description 38
- 238000012423 maintenance Methods 0.000 claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 229920000742 Cotton Polymers 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 2
- 238000010025 steaming Methods 0.000 claims 1
- 239000004753 textile Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 5
- 238000007639 printing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a fabric steam box capable of maintaining and replacing work pieces on line under normal pressure, belonging to textile processing equipment. The technical scheme adopted by the invention is as follows: the two ends of the steam box are provided with a fabric inlet and a fabric outlet, the bottom plate of the steam box is of a planar plate structure, the middle of the bottom plate is provided with a maintenance hole, the lower side surface of the bottom plate is provided with a sealing plate on the maintenance hole, the sealing plate is fixed on the bottom plate of the steam box through a connecting piece in a sealing way, the upper side surface of the sealing plate is provided with a fixing frame for fixing a workpiece, the middle of the sealing plate is provided with a pipeline, and the pipeline is connected in the steam box to provide needed liquid for the embedment of the workpiece. When maintenance and replacement are carried out, after the sealing plate is disassembled, steam sealing is formed by utilizing the thermodynamic property of steam, and the fixing device is separated from a high-temperature area in the steam box and is moved to a low-temperature area at the bottom of the box for maintenance and replacement. The purpose that the whole equipment can normally run without stopping is achieved, and the steam box does not need to be cooled and warmed for on-line maintenance and workpiece replacement.
Description
Technical Field
The invention relates to a fabric steam box capable of maintaining and replacing work pieces on line under normal pressure, belonging to textile processing equipment.
Background
At present, the ink direct spray printing process is a novel process in the carpet industry, has the advantages of energy conservation and environmental protection, uses the ink of a finished product to be directly sprayed on fabrics, does not need to prepare printing paste on site, has short preparation time and quick response, and does not generate tail pulp waste. Meanwhile, because the direct spraying process is adopted, the ink application amount is limited, the fixation auxiliary agent cannot be applied at the same time, and the process needs to apply the fixation auxiliary agent after printing. The flow and uniformity of the fixing agent directly affect the fixing effect, and a special fixing nozzle is needed.
Because the nozzle structure is fine and the color fixing agent is easy to crystallize, the nozzle needs to be cleaned and maintained in time and frequently, and even replaced. The prior proposal is as follows: the side surface of the box body is opened, the door is connected or installed by the fastening piece, and the nozzle is arranged in the steam box and is positioned in a high-temperature area, so that the operation can be performed after the temperature is reduced every time of maintenance or replacement. The steam box can not meet the process conditions after cooling, and the whole jet printing line can not be produced without the steam box working procedure. Therefore, it is necessary to perform all-line stopping and cooling, which takes a long time and affects the yield of all lines. And the product can be normally produced after the temperature reaches the process temperature by waiting for reheating and heating after maintenance, so that the product quality is reduced, the yield is reduced, and the repeated temperature rising and falling especially wastes energy.
Disclosure of Invention
The invention provides a fabric steam box capable of maintaining and replacing work pieces on line under normal pressure, which solves the problem that the steam box needs to be cooled and stopped for maintaining and replacing built-in work parts.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the utility model provides a can maintain the fabric steam ager of work piece on line under the ordinary pressure, the both ends of this steam ager are provided with fabric import and fabric export, and this steam ager bottom plate is planar plate structure, and open at the middle part of bottom plate has the maintenance hole, and the sealing plate is established on the maintenance hole to the bottom plate downside, and this sealing plate is fixed in the bottom plate of steam ager through the connecting piece seal, and the upside of this sealing plate is equipped with the mount and is used for fixed work piece, and the pipeline is established to the middle part trompil of sealing plate, and the pipeline is connected in the steam ager for built-in the required liquid of providing.
Preferably, the box body of the steam box is composed of an outer heat-insulating decorative plate 7, heat-insulating cotton 8 in the middle layer and an inner wall plate 9 in the inner layer, the heat-insulating cotton 8 isolates the inner wall plate 9 of the box body from the outer heat-insulating decorative plate 7, heat energy in the box body is prevented from being dissipated, a stable high-temperature area is formed at the upper parts of a fabric inlet and a fabric outlet in the box body, the fabric inlet and the fabric outlet are communicated with the atmospheric environment outside the steam box, redundant steam can overflow, and a cold-hot interface of the steam is formed on the overflow horizontal plane.
Further preferably, a guide rail is arranged above the cold-hot interface of the steam box, the fabric enters the steam box from the fabric inlet, passes through the guide roller, enters a high-temperature region formed above the cold-hot interface of steam, turns through the guide roller, and exits the steam box from the fabric outlet.
Preferably, the lower part of the steam box is provided with a supporting steel frame for supporting the whole box body, the maintenance hole is circular, the sealing plate is also circular, the diameter size of the sealing plate is larger than that of the maintenance hole, and the sealing plate edge and the steam box are provided with bolt holes in a circle of the maintenance hole for fixedly sealing the sealing plate on the maintenance hole.
Further preferably, the working piece is a nozzle, the nozzle is fixed at the top of the fixing frame and higher than the fabric, the nozzle is connected with a pipeline, and the pipeline is connected with the liquid supply device through the sealed plate steam outlet box.
Preferably, the fabric is a carpet.
The invention has the advantages that: the bottom of the steam box is provided with a hole and is provided with a sealing plate, a working piece and a pipeline are fixed on the sealing plate, when maintenance and replacement are carried out, after the sealing plate is disassembled, steam sealing is formed by utilizing the thermodynamic property of steam, and a fixing device is separated from a high-temperature area inside the steam box and is moved to a low-temperature area at the bottom of the box body to be maintained and replaced. Therefore, the purpose that the whole equipment can normally run without stopping is achieved, the steam box does not need to be cooled and warmed up for on-line maintenance and workpiece replacement, energy is saved, and production efficiency is quickened.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic diagram of the structure of the present invention.
Reference numerals:
1. a steam box; 2. Maintaining the hole; 3. A pipeline; 4. a work piece; 5. a fixing frame; 6. A bottom plate; 7. an outer layer heat-insulating decorative plate; 8. thermal insulation cotton; 9. an inner wall panel; 10. a guide roller; 11. a fabric; 12. a fabric inlet; 13, supporting a steel frame; 14. a bolt; 15. a sealing plate; 16 fabric outlet 17 water tank 18 steam heating pipe 19 flowmeter 20 regulating valve 21 charge pump 22 silo.
Detailed Description
The invention relates to a fabric steam box capable of maintaining and replacing work pieces on line under normal pressure, wherein a fabric 11 is a carpet.
The steam box 1 is provided with a fabric inlet 12 and a fabric outlet 16 at both ends. The upper part of the cold-hot interface of the steam box 1 is provided with a guide rail, the fabric 11 enters the steam box 1 from the fabric inlet 12, enters a high-temperature area formed above the cold-hot interface of steam through the guide roller 10, is turned by the guide roller 10, and exits the steam box 1 from the fabric outlet 16.
The inside and the outside of the box body are communicated with the fabric outlet 16 through the fabric inlet 12, so that steam in the box body forms a stable high-temperature area at the upper parts of the fabric inlet 12 and the fabric outlet 16 in a stable state, the fabric inlet 12 and the fabric outlet 16 are communicated with the atmospheric environment outside the steam box 1, excessive steam can overflow, the steam box forms a low-temperature area at the lower parts of the fabric inlet 12 and the fabric outlet 16, and a cold-hot interface of the steam is formed on the overflow level.
The box of the steam box 1 is composed of an outer heat-insulating decorative plate 7, heat-insulating cotton 8 in the middle layer and an inner wall plate 9 in the inner layer, wherein the heat-insulating cotton 8 isolates the inner wall plate 9 of the box from the outer heat-insulating decorative plate 7, so that heat energy in the box is prevented from being dissipated. The inner wallboard is usually made of corrosion-resistant metal plates, and is suitable for being used for isolating steam in a high-temperature steam environment.
The bottom plate 6 of the steam box 1 is of a planar plate-shaped structure, the two sides of the bottom plate 6, namely the two sides of the steam box, are provided with maintenance holes 2, the lower side surface of the bottom plate 6 is provided with sealing plates 15 on the maintenance holes 2, the maintenance holes 2 are round, the sealing plates 15 are also round, the diameter size of each sealing plate 15 is larger than that of each maintenance hole 2, and the edges of the sealing plates 15 and the steam box 1 are provided with bolts 14 holes in a circle of the maintenance holes 2 to fixedly seal the sealing plates 15 on the maintenance holes 2. The lower part of the steam box 1 is provided with a supporting steel frame 13 for supporting the whole box body, the lower part of the bottom plate of the steam box is suspended, and the steam box is convenient to assemble and disassemble more sealing plates.
The upper side of the sealing plate 15 is provided with a fixing frame 5 for fixing the work piece 4, the fixing frame 5 is positioned on two sides of the fabric, the middle part of the sealing plate 15 is provided with a pipeline 3, and the pipeline 3 is connected with the work piece 4 in the steam box 1 to provide required liquid for the work piece 4. The working piece 4 of the device is currently a nozzle for fixation, the nozzle is fixed at the top of the fixing frame 5 and is higher than the fabric 11, the nozzle is connected with the pipeline 3, and the pipeline is connected with the liquid supply device through the steam box 1 of the sealing plate 15.
A water tank is arranged on the fabric in the steam box 1, a steam heating pipe is arranged in the water tank, and the steam heating pipe heats the water tank to manufacture steam. The pipeline is connected with a serial flow meter, a regulating valve and a charging pump outside the steam box, and finally is led into the trough. The feeding pump sucks liquid raw materials from the trough and enters the steam box through the pipeline.
The nozzle part works in a high temperature area, the lower part of the fixing frame and the sealing plate are in a low temperature area, and when the nozzle needs to be maintained or replaced, an operator can smoothly move the fixing frame and the nozzle fixed on the upper part of the fixing frame out of the high temperature area by directly detaching the sealing plate in the low temperature area, so that the maintenance and the replacement are performed. After maintenance and replacement are completed, the fixing frame with the nozzle is sent into a high-temperature area to continue working, and the sealing plate is fixed to the bottom of the box body by bolts. In the process, the whole machine can normally run without stopping the machine, and the operation of cooling and heating is avoided, so that the quality and the yield of the product are not affected.
Claims (3)
1. The utility model provides a can maintain and change fabric steam ager of work piece on line under ordinary pressure, the both ends of this steam ager (1) are provided with fabric import (12) and fabric export (16), characterized by, open in the middle part of this steam ager (1) bottom plate (6) has maintenance hole (2), bottom plate (6) downside is equipped with closing plate (15) on maintenance hole (2), this closing plate (15) are fixed in bottom plate (6) of steam ager (1) through the connecting piece seal, the upside of this closing plate (15) is equipped with mount (5) and is used for fixed work piece (4), pipeline (3) are established in the middle part trompil of closing plate (15), pipeline (3) are connected in steam ager (1) and are provided required liquid for work piece (4);
the steam box is characterized in that the box body of the steam box (1) consists of an outer heat-insulating decorative plate (7), heat-insulating cotton (8) in the middle layer and an inner wall plate (9) in the inner layer, the heat-insulating cotton (8) isolates the inner wall plate (9) of the box body from the outer heat-insulating decorative plate (7) to prevent heat energy in the box body from being dissipated, a stable high-temperature area is formed at the upper parts of a fabric inlet (12) and a fabric outlet (16) in the box body, the fabric inlet (12) and the fabric outlet (16) are communicated with the atmospheric environment outside the steam box (1), redundant steam can overflow, and a cold-hot interface of steam is formed on the overflow level;
a guide rail is arranged above the cold-hot interface of the steam box (1), a fabric (11) enters the steam box (1) from a fabric inlet (12), enters a high-temperature area formed above the cold-hot interface of steam through a guide roller (10), turns through the guide roller (10), and exits the steam box (1) from a fabric outlet (16);
the working piece (4) is a nozzle which is fixed at the top of the fixing frame (5) and is higher than the fabric (11), the nozzle is connected with the pipeline (3), and the pipeline is connected with the liquid supply device through the steam box (1) which is arranged on the sealing plate (15).
2. The fabric steam box capable of maintaining and replacing work pieces on line under normal pressure according to claim 1, wherein a supporting steel frame (13) is arranged at the lower part of the steam box (1) to support the whole box body, the maintenance hole (2) is circular, the sealing plate (15) is also circular, the diameter size of the sealing plate (15) is larger than that of the maintenance hole (2), and bolts (14) are arranged on the periphery of the maintenance hole (2) at the edge of the sealing plate (15) and the steam box (1) to fixedly seal the sealing plate (15) on the maintenance hole (2).
3. Fabric steaming box capable of on-line maintenance and replacement of work pieces at normal pressure according to claim 1, characterized in that the fabric (11) is a carpet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811015216.XA CN108928134B (en) | 2018-08-31 | 2018-08-31 | Fabric steam box capable of maintaining and replacing work piece on line under normal pressure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811015216.XA CN108928134B (en) | 2018-08-31 | 2018-08-31 | Fabric steam box capable of maintaining and replacing work piece on line under normal pressure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108928134A CN108928134A (en) | 2018-12-04 |
| CN108928134B true CN108928134B (en) | 2023-12-26 |
Family
ID=64443220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811015216.XA Active CN108928134B (en) | 2018-08-31 | 2018-08-31 | Fabric steam box capable of maintaining and replacing work piece on line under normal pressure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108928134B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003293272A (en) * | 2002-04-01 | 2003-10-15 | Canon Inc | Method for ink-jet printing |
| KR20060125242A (en) * | 2005-06-02 | 2006-12-06 | 삼성전자주식회사 | Inkjet image forming apparatus and nozzle cleaning method thereof |
| CN201165603Y (en) * | 2008-02-21 | 2008-12-17 | 北京光华五洲纺织集团公司 | Steaming fixing apparatus suitable for fabric digit printing industrialized production |
| JP2014025154A (en) * | 2012-07-25 | 2014-02-06 | Naigai Special Eng Co Ltd | Steam apparatus for ink jet printing |
| CN104264249A (en) * | 2014-09-24 | 2015-01-07 | 江苏埃塞启航新材料装备制造有限公司 | Steam heating box for high-intensity polyphenylene sulfide composite filament production equipment |
| CN105200693A (en) * | 2015-09-17 | 2015-12-30 | 浙江嵊州亨达领带时装有限公司 | Setting machine applied to tie production and processing |
| CN205601370U (en) * | 2016-04-23 | 2016-09-28 | 四川省凯明机械制造有限公司 | Steam ageing machine |
| CN107532360A (en) * | 2015-02-23 | 2018-01-02 | 麦斯印刷解决方案有限公司 | The fibrous sheet material printed for steam treatment, the equipment for being particularly used for set printer's ink, and the technique that ink is anchored on the fibrous sheet material of the printing |
| CN207091716U (en) * | 2017-08-18 | 2018-03-13 | 宿迁市玖久丝线有限公司 | A kind of high temperature rapid steamer |
| CN108394183A (en) * | 2018-04-24 | 2018-08-14 | 广东阿诺捷喷墨科技有限公司 | A kind of inkjet printer head blotting maintenance device and method |
| CN208946894U (en) * | 2018-08-31 | 2019-06-07 | 山东源丰纺织机械有限公司 | Can under normal pressure on-line maintenance and replacement work package fabric steam box |
-
2018
- 2018-08-31 CN CN201811015216.XA patent/CN108928134B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003293272A (en) * | 2002-04-01 | 2003-10-15 | Canon Inc | Method for ink-jet printing |
| KR20060125242A (en) * | 2005-06-02 | 2006-12-06 | 삼성전자주식회사 | Inkjet image forming apparatus and nozzle cleaning method thereof |
| CN201165603Y (en) * | 2008-02-21 | 2008-12-17 | 北京光华五洲纺织集团公司 | Steaming fixing apparatus suitable for fabric digit printing industrialized production |
| JP2014025154A (en) * | 2012-07-25 | 2014-02-06 | Naigai Special Eng Co Ltd | Steam apparatus for ink jet printing |
| CN104264249A (en) * | 2014-09-24 | 2015-01-07 | 江苏埃塞启航新材料装备制造有限公司 | Steam heating box for high-intensity polyphenylene sulfide composite filament production equipment |
| CN107532360A (en) * | 2015-02-23 | 2018-01-02 | 麦斯印刷解决方案有限公司 | The fibrous sheet material printed for steam treatment, the equipment for being particularly used for set printer's ink, and the technique that ink is anchored on the fibrous sheet material of the printing |
| CN105200693A (en) * | 2015-09-17 | 2015-12-30 | 浙江嵊州亨达领带时装有限公司 | Setting machine applied to tie production and processing |
| CN205601370U (en) * | 2016-04-23 | 2016-09-28 | 四川省凯明机械制造有限公司 | Steam ageing machine |
| CN207091716U (en) * | 2017-08-18 | 2018-03-13 | 宿迁市玖久丝线有限公司 | A kind of high temperature rapid steamer |
| CN108394183A (en) * | 2018-04-24 | 2018-08-14 | 广东阿诺捷喷墨科技有限公司 | A kind of inkjet printer head blotting maintenance device and method |
| CN208946894U (en) * | 2018-08-31 | 2019-06-07 | 山东源丰纺织机械有限公司 | Can under normal pressure on-line maintenance and replacement work package fabric steam box |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108928134A (en) | 2018-12-04 |
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