CN108927509B - Vibrating plate type sand cleaning machine for castings - Google Patents

Vibrating plate type sand cleaning machine for castings Download PDF

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Publication number
CN108927509B
CN108927509B CN201810903033.5A CN201810903033A CN108927509B CN 108927509 B CN108927509 B CN 108927509B CN 201810903033 A CN201810903033 A CN 201810903033A CN 108927509 B CN108927509 B CN 108927509B
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sliding
seat
feeding seat
plate
supporting plate
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CN201810903033.5A
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CN108927509A (en
Inventor
王青云
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Ningguo Zhiyou Alloy Steel Material Co ltd
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Ningguo Zhiyou Alloy Steel Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)
  • Cleaning In General (AREA)

Abstract

The invention provides a vibrating plate type sand cleaning machine for castings, which comprises a base, a sand cleaning mechanism and a fixing mechanism, wherein the sand cleaning mechanism is fixedly arranged on the right side of the base through a plurality of support legs; the sand removing mechanism comprises a sliding seat horizontally and fixedly arranged on the supporting legs; the sliding seat is connected with a feeding seat which slides along the length direction of the sliding seat in a sliding way; the rotating wheel is driven to rotate by a motor arranged on the feeding seat; the upper surface of the sliding block is detachably provided with a knocking rod horizontally facing the fixing mechanism through a connecting assembly. The invention adopts a mechanical mode to replace manual mode to carry out sand removal, and has high efficiency and labor saving.

Description

Vibrating plate type sand cleaning machine for castings
Technical Field
The invention relates to the technical field of casting sand removal, in particular to a vibrating type plate-shaped casting sand removal machine.
Background
Sand casting refers to casting a casting in a mold using a core made of molding sand. The molding material used for sand casting is cheap and easy to obtain, the casting mould is simple and convenient to manufacture, and the casting mould can adapt to single-piece production, batch production and mass production of castings, and is a basic process in casting production for a long time.
The traditional casting can be cast by adopting a sand mold, for example, when a plate type casting is manufactured, the hollow plate type casting (the invention mainly aims at the plate type casting) can be cast by utilizing the mold and a sand core arranged in the mold, also called the sand mold, after the casting process is finished, the sand mold in the casting needs to be cleaned, namely, sand cleaning, most of the manufacturers adopt a manual cleaning mode at present, and workers adopt a wooden hammer to continuously knock the casting to break the sand mold in the casting into sand grains to fall out.
Disclosure of Invention
In view of the above, the invention aims to provide a vibrating plate type sand remover for castings.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a vibrating plate type sand cleaning machine for castings comprises a base, a sand cleaning mechanism fixedly arranged on the right side of the base through a plurality of support legs, and a fixing mechanism fixedly connected to the left side of the base and used for fixing castings; the sand removing mechanism comprises a sliding seat horizontally and fixedly arranged on the supporting legs; the sliding seat is connected with a feeding seat which slides along the length direction of the sliding seat in a sliding way, and a driving piece which pushes the feeding seat to slide along the length direction of the sliding seat is arranged between the feeding seat and the sliding seat; the feeding seat is connected with a sliding block which slides along the length direction of the feeding seat in a sliding manner, and an elastic component which enables the sliding block to always keep moving trend towards one side of the fixing mechanism is arranged between the sliding block and the feeding seat; the upper surface of the feeding seat is connected with a sliding strip which slides along the length direction of the feeding seat in a sliding manner, one end of the sliding strip is fixedly connected to the sliding block, and the upper surface of the sliding strip is provided with a plurality of sawteeth along the length direction of the sliding strip; a rotating wheel is arranged right above the sliding strip, wherein a section of meshed teeth meshed with the sawteeth on the sliding strip are arranged on the rotating wheel; the rotating wheel is driven to rotate by a motor arranged on the feeding seat; the upper surface of the sliding block is detachably provided with a knocking rod horizontally facing the fixing mechanism through a connecting assembly.
Preferably, the fixing mechanism comprises a supporting plate vertically mounted on the base; two vertically arranged fixing frames in a shape like a Chinese character 'kou' are symmetrically arranged at the upper part of the supporting plate, wherein the horizontal rod part of each fixing frame movably penetrates through the supporting plate; one sides of the two fixing frames, which are positioned at the back of the supporting plate, are fixedly connected together through a connecting plate; the connecting plate is in threaded connection with a horizontally arranged screw rod, one end of the screw rod is rotatably connected to the back face of the supporting plate, and the other end of the screw rod is provided with a rotating handle.
Preferably, the front surface of the supporting plate is fixedly provided with a material receiving box at the position below the fixing frame.
Preferably, the upper surface of slide is seted up along the length direction of slide with feed the spout one of base bottom adaptation, the driving piece is through the cylinder of mounting panel horizontal fixed connection at the slide end, wherein the output of cylinder and the terminal fixed connection that feeds the seat.
Preferably, the elastic assembly comprises sliding grooves II which are symmetrically formed in the side surfaces of the two sides of the feeding seat and are arranged along the length direction of the feeding seat; guide rods which are horizontally arranged are fixedly connected in the second sliding grooves; the sliding block comprises a horizontal plate part which is connected to the upper surface of the feeding seat in a sliding manner and sliding parts which are symmetrically arranged on two sides of the sliding block and are respectively connected in the sliding grooves II in a sliding manner, wherein the sliding parts are arranged on the guide rod in a penetrating manner in a sliding manner; all the cover is equipped with the spring on the guide arm, wherein the one end of spring is contradicted on the lateral wall that sliding part is close to cylinder one side, and the other end is contradicted on the inside wall that spout two are close to cylinder one side.
Preferably, the connecting assembly comprises a fixing plate horizontally and fixedly installed on the horizontal plate part of the sliding block through a screw, an external thread section is arranged on the wall of the tail end rod of the knocking rod, and a threaded hole for screwing the tail end of the knocking rod into is formed in the side face, close to one side of the supporting plate, of the fixing plate.
Preferably, a horizontally arranged water cavity is formed in the upper end of the supporting plate, a plurality of water outlet pipes communicated with the water cavity are formed in the front face of the upper part of the supporting plate, and atomizing spray heads are mounted on the outer end parts of the water outlet pipes; the water cavity is also connected with the water outlet end of the high-pressure water pump through a connecting pipe.
Compared with the prior art, the invention has the advantages that:
according to the invention, the traditional manual knocking mode is replaced by the mechanical knocking and vibrating mode to knock and crush the sand mold in the casting, so that the working efficiency is improved, and the manpower is saved.
The sand cleaning mechanism adopted by the invention mainly comprises an elastic component, a slide bar with a tooth meshing section and a slide block which is connected with the slide bar and is provided with a knocking rod, so that the knocking rod can knock the casting piece periodically and repeatedly, and a sand mold in the casting piece is knocked to break, and the sand cleaning mechanism has a simple and practical structure and low cost.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is an enlarged view of portion A of FIG. 1;
FIG. 5 is a cross-sectional view of the slider;
FIG. 6 is a cross-sectional view of the fixation plate;
fig. 7 is a sectional view at the water chamber.
Reference numerals: 1. a base; 2. a support leg; 31. a slide base; 331. a first sliding chute; 32. a feeding seat; 321. a second chute; 33. a drive member; 331. mounting a plate; 332. a cylinder; 34. a slider; 341. a sliding part; 342. a horizontal plate portion; 35; a slide bar; 351. saw teeth; 36. a rotating wheel; 361. a rodent; 37. a motor; 381. a guide bar; 382. a spring; 39. a knock bar; 41. a support plate; 42. a fixing frame; 43. a screw; 44. a handle is rotated; 45. a connecting plate; 5. a material receiving box; 6. a fixing plate; 61. a threaded hole; 71. a water chamber; 72. a water outlet pipe; 73. an atomizing spray head; 74. and (4) connecting the pipes.
Detailed Description
The following detailed description of the embodiments of the present invention is provided in order to make the technical solution of the present invention easier to understand and understand.
Example 1:
referring to fig. 1 and fig. 2, the present embodiment provides a vibrating plate-type casting sand cleaning machine, which includes a base 1, a sand cleaning mechanism fixedly installed on the right side of the base 1 through a plurality of support legs 2, and a fixing mechanism fixedly connected to the left side of the base 1 for fixing a casting;
as shown in fig. 4, the sand removing mechanism includes a slide 31 horizontally and fixedly installed on the supporting leg 2; a feeding seat 32 sliding along the length direction of the sliding seat 31 is connected on the sliding seat 31 in a sliding manner, wherein a driving piece 33 pushing the feeding seat 32 to slide along the length direction of the sliding seat 31 is arranged between the feeding seat 32 and the sliding seat 31; a sliding block 34 sliding along the length direction of the feeding base 32 is connected on the feeding base 32 in a sliding manner, wherein an elastic component enabling the sliding block 34 to always keep moving trend towards one side of the fixing mechanism is arranged between the sliding block 34 and the feeding base 32; the upper surface of the feeding seat 32 is connected with a slide bar 35 which slides along the length direction of the feeding seat 32 in a sliding manner, wherein one end of the slide bar 35 is fixedly connected to the slide block 34, and the upper surface of the slide bar 35 is provided with a plurality of sawteeth along the length direction of the slide bar 35; a rotating wheel 36 is arranged right above the sliding strip 35, wherein a section of a tooth 361 meshed with the saw teeth on the sliding strip 35 is arranged on the rotating wheel 36; the runner 36 is driven to rotate by a motor 37 mounted on the feeding seat 32; the upper surface of the slide 34 is detachably mounted with a knocking lever 39 horizontally facing the fixing mechanism through a coupling member.
Through the arrangement, the motor 37 drives the rotating wheel 36 to rotate, when the section of the rodent 361 on the rotating wheel 36 rotates to the lower part, the rodent is meshed with the sawtooth on the sliding strip 35, and after the rodent and the sliding strip are meshed, the sliding strip 35 and the sliding block 34 are driven to move towards one side far away from the casting along with the rotation of the rotating disc, so that the sliding block 34 drives the knocking rod 39 to move simultaneously; moreover, the energy can be stored for the elastic component while the sliding strip 35 slides; when the rotating wheel 36 rotates until the section of the rodent 361 thereof is separated from the sawteeth on the sliding strip 35, the rodent 361 on the rotating wheel 36 acts on the sliding strip 35 again, so that the elastic component starts to release energy, the sliding block 34 is pushed to drive the knocking rod 39 to move towards one side close to the casting, and the head of the knocking rod 39 directly impacts the casting, so that the sand mold in the casting is knocked and shattered; and as the runner 36 continues to rotate, the section 361 of the teeth on the runner is meshed with the saw teeth on the slide bar 35 again, so that the slide bar 35 is driven to slide again, and the knocking rod 39 is made to knock the casting continuously and periodically to complete sand cleaning in a circulating manner.
As shown in fig. 2, the fixing mechanism includes a support plate 41 vertically mounted on the base 1; two vertically arranged fixing frames 42 in a shape like a Chinese character 'kou' are symmetrically arranged at the upper part of the supporting plate 41, wherein the horizontal rod part of the fixing frames 42 movably penetrates through the supporting plate 41; one sides of the two fixing frames 42 positioned at the back of the support plate 41 are fixedly connected together through a connecting plate 45; a screw 43 horizontally arranged is connected to the connecting plate 45 in a threaded manner, wherein one end of the screw 43 is rotatably connected to the back surface of the supporting plate 41, and the other end of the screw 43 is provided with a rotating handle 44.
Through the arrangement, when the casting is fixed, the screw 43 is firstly rotated to enable the fixing frame 42 to move towards one side of the knocking rod 39, then the plate-type casting is inserted into the two frames, and then the screw 43 is rotated reversely to enable the fixing frame 42 to move towards one side far away from the knocking rod 39, and finally the two fixing frames 42 press the plate-type casting on the supporting plate 41; the fixing of the casting is completed, and the operation is simple and convenient.
The front surface of the supporting plate 41 is fixedly provided with a material receiving box 5 at a position below the fixing frame 42. The material receiving box 5 is provided to receive the crushed sand molds in the casting when the knocking rod 39 knocks the casting, so as to recover the crushed sand molds from directly dropping the crushed sand molds onto the ground.
The upper surface of the sliding seat 31 is provided with a sliding groove 311 matched with the bottom of the feeding seat 32 along the length direction of the sliding seat 31, the driving element 33 is an air cylinder 332 horizontally and fixedly connected to the tail end of the sliding seat 31 through a mounting plate 331, and the output end of the air cylinder 332 is fixedly connected to the tail end of the feeding seat 32.
Through the arrangement, after the casting is installed, the feeding seat 32 is driven by the air cylinder 332 to move towards one side close to the casting until the end part of the knocking rod 39 is pressed against the casting, so that the normal knocking work in the later period is ensured; after knocking and sand removing are finished, the air cylinder 332 is reset, so that the knocking rod 39 is far away from the casting, and the normal casting can be taken down from the fixing mechanism; the purpose of the first flowers is to guide the sliding of the feeding base 32.
Referring to fig. 3 and 5, the elastic assembly includes a second sliding slot 321 symmetrically formed on the side surfaces of the two sides of the feeding base 32 and arranged along the length direction of the feeding base 32; a guide rod 381 which is horizontally arranged is fixedly connected in the second sliding groove 321; the sliding block 34 comprises a horizontal plate portion 342 connected to the upper surface of the feeding seat 32 in a sliding manner and sliding portions 341 symmetrically arranged on both sides of the sliding block 34 and respectively connected to the sliding grooves 321 in a sliding manner, wherein the sliding portions 341 are slidably arranged on the guide rod 381 in a penetrating manner; the guide rods 381 are sleeved with springs 382, wherein one end of each spring 382 abuts against the side wall of the sliding portion 341 close to the cylinder 332, and the other end abuts against the inner side wall of the sliding groove 321 close to the cylinder 332.
Through the arrangement, when the slide bar 35 drives the slide block 34 to move towards the side far away from the casting, at the same time, the sliding part 341 of the slide block 34 continuously compresses the spring 382 sleeved on the guide rod 381, so that the spring 382 stores energy, and once the saw teeth on the slide bar 35 are separated from the rodent 361 on the rotating wheel 36, the spring 382 starts to release elastic potential energy, so that the sliding part 341 of the slide block 34 is pushed to move towards the side close to the casting, and the knocking work of the knocking rod 39 is completed.
Referring to fig. 6, the connecting assembly includes a fixing plate 6 horizontally fixed on the horizontal plate portion 342 of the sliding block 34 by screws, and the wall of the tail end of the knocking rod 39 has an external thread section, wherein a threaded hole 61 for screwing the tail end of the knocking rod 39 is formed on the side surface of the fixing plate 6 close to the supporting plate 41.
Through the arrangement, the fixing plate 6 can be taken down from the sliding block 34 by screwing down the screw, and then the knocking rod 39 can be taken down from the fixing plate 6 by screwing the knocking rod 39, so that the new knocking rod 39 is convenient to replace.
Example 2:
when the broken sand mold is knocked by the knocking rod 39, the broken sand mold generates some dust, and if the dust is not disposed in time, the dust can fly into the air, so that the working environment is polluted, and the health of workers is not facilitated. Therefore, the embodiment 2 is further improved on the basis of the embodiment 1.
Referring to fig. 7, a water cavity 71 is horizontally formed in the upper end of the supporting plate 41, a plurality of water outlet pipes 72 communicated with the water cavity 71 are formed in the front surface of the upper portion of the supporting plate 41, and atomizing nozzles 73 are mounted on the outer end portions of the water outlet pipes 72; the water chamber 71 is also connected to the outlet end of a high pressure water pump (not shown, whose specific installation position can be installed as required) via a connection pipe 74.
Knocking and sand removing, wherein the water inlet end of the high-pressure water pump is connected to a water pool, the high-pressure water pump is started, then the high-pressure water pump can pump water into the water cavity 71, finally the water is discharged to the atomizing spray head 73 through the water outlet pipe 72, water mist is sprayed out of the atomizing spray head 73, accordingly, the water mist sprayed out of the atomizing spray head 73 can directly adsorb dust generated by knocking, finally the dust drops to the ground, and the dust is prevented from flying.
The above are only typical examples of the present invention, and besides, the present invention may have other embodiments, and all technical solutions formed by equivalent substitutions or equivalent transformations fall within the scope of the present invention as claimed.

Claims (3)

1. The utility model provides a vibrating plate type sand cleaning machine for foundry goods, includes base (1), its characterized in that: the sand cleaning mechanism is fixedly arranged on the right side of the base (1) through a plurality of support legs (2) and is fixedly connected to the left side of the base (1) for fixing a casting; the sand removing mechanism comprises a sliding seat (31) horizontally and fixedly arranged on the supporting leg (2); the sliding seat (31) is connected with a feeding seat (32) which slides along the length direction of the sliding seat (31) in a sliding manner, and a driving piece (33) which pushes the feeding seat (32) to slide along the length direction of the sliding seat (31) is arranged between the feeding seat (32) and the sliding seat (31); the feeding seat (32) is connected with a sliding block (34) which slides along the length direction of the feeding seat (32) in a sliding manner, and an elastic component which enables the sliding block (34) to always keep the trend of moving towards one side of the fixing mechanism is arranged between the sliding block (34) and the feeding seat (32); the upper surface of the feeding seat (32) is connected with a sliding strip (35) which slides along the length direction of the feeding seat (32) in a sliding manner, one end of the sliding strip (35) is fixedly connected to the sliding block (34), and a plurality of sawteeth are arranged on the upper surface of the sliding strip (35) along the length direction of the sliding strip (35); a rotating wheel (36) is arranged right above the sliding strip (35), wherein a section of meshed teeth (361) meshed with the sawteeth on the sliding strip (35) are arranged on the rotating wheel (36); the rotating wheel (36) is driven to rotate by a motor (37) arranged on the feeding seat (32); the upper surface of the sliding block (34) is detachably provided with a knocking rod (39) which horizontally faces to a fixing mechanism through a connecting component, and the fixing mechanism comprises a supporting plate (41) which is vertically arranged on the base (1); two vertically-arranged fixing frames (42) in a shape like a Chinese character 'kou' are symmetrically arranged at the upper part of the supporting plate (41), wherein a horizontal rod part of each fixing frame (42) movably penetrates through the supporting plate (41); one sides of the two fixing frames (42) positioned on the back of the supporting plate (41) are fixedly connected together through a connecting plate (45); a screw rod (43) which is horizontally arranged is connected on the connecting plate (45) in a threaded manner, wherein one end of the screw rod (43) is rotationally connected to the back of the supporting plate (41), the other end of the screw rod (43) is provided with a rotating handle (44), the front surface of the supporting plate (41) is fixedly provided with a material receiving box (5) at the position below the fixed frame (42), the upper surface of the sliding seat (31) is provided with a first sliding groove (311) matched with the bottom of the feeding seat (32) along the length direction of the sliding seat (31), the driving piece (33) is a cylinder (332) horizontally and fixedly connected to the tail end of the sliding seat (31) through a mounting plate (331), wherein the output end of the air cylinder (332) is fixedly connected with the tail end of the feeding seat (32), the elastic component comprises sliding chutes II (321) which are symmetrically arranged on the side surfaces of the two sides of the feeding seat (32) along the length direction of the feeding seat (32); a guide rod (381) which is horizontally arranged is fixedly connected in each sliding groove II (321); the sliding block (34) comprises a horizontal plate part (342) which is connected to the upper surface of the feeding seat (32) in a sliding mode and sliding parts (341) which are symmetrically arranged on two sides of the sliding block (34) and are respectively connected into the second sliding grooves (321) in a sliding mode, wherein the sliding parts (341) penetrate through the guide rod (381) in a sliding mode; the guide rod (381) is sleeved with a spring (382), one end of the spring (382) is abutted against the side wall of the sliding portion (341) close to one side of the cylinder (332), and the other end of the spring is abutted against the inner side wall of the sliding groove II (321) close to one side of the cylinder (332).
2. A vibrating plate type casting cleaning machine according to claim 1, wherein: the connecting assembly comprises a fixing plate (6) horizontally and fixedly installed on a horizontal plate portion (342) of the sliding block (34) through a screw, an external thread section is arranged on the wall of the tail end of the knocking rod (39), and a threaded hole (61) for screwing the tail end of the knocking rod (39) into is formed in the side face, close to one side of the supporting plate (41), of the fixing plate (6).
3. A vibrating plate type casting cleaning machine according to any one of claims 1 to 2, wherein: a water cavity (71) which is horizontally arranged is formed in the upper end of the supporting plate (41), a plurality of water outlet pipes (72) which are communicated with the water cavity (71) are formed in the front face of the upper part of the supporting plate (41), and atomizing nozzles (73) are mounted on the outer end parts of the water outlet pipes (72); the water cavity (71) is also connected to the water outlet end of the high-pressure water pump through a connecting pipe (74).
CN201810903033.5A 2018-08-09 2018-08-09 Vibrating plate type sand cleaning machine for castings Active CN108927509B (en)

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CN201810903033.5A CN108927509B (en) 2018-08-09 2018-08-09 Vibrating plate type sand cleaning machine for castings

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CN108927509B true CN108927509B (en) 2021-02-23

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Publication number Priority date Publication date Assignee Title
CN117943529B (en) * 2024-03-25 2024-06-07 山东凯尔通电气有限公司 Sand cleaning device for aluminum casting conductor machining

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CN104668531A (en) * 2013-11-30 2015-06-03 无锡市双全机械制造厂 Vertical sand vibrating device
CN104096824B (en) * 2014-07-21 2016-01-13 天台县银兴机械铸造有限公司 Foundry goods vibrations sand cleaning machine
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Denomination of invention: A vibrating sand cleaning machine for plate mold castings

Effective date of registration: 20231106

Granted publication date: 20210223

Pledgee: Ningguo SME financing Company limited by guarantee

Pledgor: NINGGUO ZHIYOU ALLOY STEEL MATERIAL Co.,Ltd.

Registration number: Y2023980064280