CN108912450A - A kind of high strength sound material and preparation method thereof - Google Patents

A kind of high strength sound material and preparation method thereof Download PDF

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Publication number
CN108912450A
CN108912450A CN201810697469.3A CN201810697469A CN108912450A CN 108912450 A CN108912450 A CN 108912450A CN 201810697469 A CN201810697469 A CN 201810697469A CN 108912450 A CN108912450 A CN 108912450A
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parts
preparation
high strength
strength sound
sound material
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王磊
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Hefei New Building Materials Co Ltd Yakeli
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Hefei New Building Materials Co Ltd Yakeli
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
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    • C08L2201/00Properties
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
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    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

Abstract

The present invention provides a kind of high strength sound material and preparation method thereof, is prepared by following component:Thermoplastic resin, diatomite, hollow glass microbead, flyash, calcium carbonate, talcum powder, barium sulfate, sodium lignin sulfonate, silicone acrylic emulsion, styrene-butadiene latex, aliphatic dibasic acid alkoxy ester, reinforcing fiber, foaming agent, dispersing agent, water-retaining agent and halogen-free flame retardants.Acoustic material prepared by the present invention, by changing its raw material composition and proportion, make the molecule associativity between each material preferably and material is evenly distributed, there is the noise for blocking lower frequency by it, achieve the purpose that preferable soundproof effect, also there is good heat-proof quality simultaneously, good toughness, intensity are high, environment-protecting and non-poisonous, preparation method is simple.

Description

A kind of high strength sound material and preparation method thereof
Technical field
The invention belongs to building material technical fields, and in particular to a kind of high strength sound material and preparation method thereof.
Background technique
With the progress of economic development and science, people's demands for quality of life are getting higher and higher.On the other hand, day is faced The serious noise pollution of benefit, for people, a comfortable work living environment just seems especially urgent.Research shows that sound wave When encountering acoustic barrier in communication process, a part of sound can be reflected, and a part of sound can be absorbed by barrier, and remainder is then saturating Cross barrier.The ratio of the transmission sound intensity and incidence sound intensity levels is known as transmission coefficient.The sound insulation property of the smaller then material of transmission coefficient is better.
For single-phase homogeneous high molecular material, sound insulation effect obeys mass law, and the surface density of material is bigger, to sound The albedo of sound is stronger.Macromolecule sound insulating material is exactly main by reflecting and scattering sound so that reaching reduces the one of noise Class material.Macromolecule sound insulating material adds a large amount of high-gravity fillers by macromolecule resin and is combined, surface density with higher, because This is with good sound insulation property.
Being attributed to particle with the raising of Inorganic Particle Filled Polymers based composites sound insulation property, that sound wave has occurred is more Secondary reflection, scattering, refraction and diffraction and cause the propagation path of sound to increase, while to will lead to material viscous for the addition of inorganic particulate Elasticity variation and consume more sound energy.A kind of inorganic filler of the hollow glass microbead as special construction, can fill poly- It closes object based composites and obtains preferable sound insulation value, compared to traditional polymer matrix acoustic material, maximum feature is Density is low, and good to low frequency noise soundproof effect.Moreover, hollow glass microbead has extremely low thermal conductivity, in high score Hollow glass microbead is added in sub- material can greatly improve the heat-proof quality of material, this is for automobile, rail traffic, building etc. There is significant application value to the demanding field of sound-insulating and heat-insulating equivalent comfort.
In addition, the characteristic impedance of material is adjusted by changing filler and compounding agent in matrix etc., formation has The material of different acoustic impedances makes sound wave generate reflection in overlapping interface, is to reach raising material then by its superimposion Expect a kind of good method of sound insulation value.The study found that by structure design introduce multilayered structure can effectively improve material every Sound performance such as finds that the material of double-layer structure is better than the sound insulation property of single layer structure.
It is polymeric substrate that existing polymer-based acoustic material, which generally selects PVC, EPDM etc., while largely being added inorganic The high-gravity fillers such as high-gravity filler, steel slag, waste rubber powder, glass fibre improve sound insulation drop to increase the modulus and density of material It makes an uproar performance.Traditional polymer-based acoustic material there are sound insulation values it is poor, inflammable do not met greatly with density not environmentally lightweight hair The disadvantages of opening up direction.For these disadvantages, also there are a large amount of novel sound insulating material products to come out, but not can solve traditional material mostly Existing whole disadvantage.
Publication No. CN1793211A discloses a kind of Noice insulation dumping noise reducing sheet material with high modulus material for car and its preparation side Method, Publication No. CN202686211U disclose a kind of auto sound damping sheet, and Publication No. CN101691119A is disclosed A kind of bullet train damping sound insulation sheet material and its manufacturing method, the number of opening are CN1583864A, disclose a kind of car sound insulation The preparation method of damping noise-reducing sheet material, the above prior art all refer to compound by the simple superposition of blending or different function layer Made of polymer-based sound-insulating and heat-insulating functional material, but effect of vibration and noise reduction is limited, and it is complicated to fabricate process, cost It is higher.Publication No. CN102504388A discloses a kind of acoustic material, discloses one kind and is made of polyethylene and cenosphere Acoustic material, the material flexibility is good, intensity is high, light weight, the scattering and refraction by hollow glass microbead to sound wave, can To consume and sponge a part of low-frequency noise.But it only has single structure, do not have layer structure, medium-high frequency every Shortcomings in terms of sound noise reduction.Publication No. CN103158314A, disclose a kind of MULTILAYER COMPOSITE environmental protection flame retardant sound insulation coiled material and Preparation method, notification number CN102501504B disclose a kind of low-density polymer-based sound insulation and noise reducing material and its preparation Method, the material being related to have alternating multilayered structure, and the alternate multiple by macromolecule dense layer and foaming layer is compound, it is intended to logical It crosses foam process and realizes density difference between adjacent layer, thus light-weighted while improving sound insulation value, but in reality In preparation process, foaming layer will affect the interface of layer and interlayer when die head is foamed, and string layer phenomenon easily occurs, leads to boundary The destruction of surface layer alternate multiple composite construction, therefore it is not easily controlled the interface uniformity of alternate multiple composite construction, so that boundary Reflex in face of sound weakens, and material entirety sound insulation property, which has no, to be significantly improved.
In summary, it is therefore desirable to a kind of better acoustic material, to improve the deficiencies in the prior art.
Summary of the invention
The object of the present invention is to provide a kind of high strength sound material and preparation method thereof, sound insulation materials prepared by the present invention Material makes the molecule associativity between each material preferably and material is evenly distributed, have by it by changing its raw material composition and proportion There is the noise for blocking lower frequency, achievees the purpose that preferable soundproof effect, while also there is good heat-proof quality, toughness Well, intensity is high, environment-protecting and non-poisonous, preparation method is simple.
The present invention provides the following technical solutions:
A kind of high strength sound material, the raw material including following parts by weight:18-25 parts of thermoplastic resin, 8-12 parts of diatomite, in Empty glass microballoon 7-11 parts, 5-8 parts of flyash, 4-8 parts of calcium carbonate, 5-10 parts of talcum powder, 4-9 parts of barium sulfate, lignin sulfonic acid 3-8 parts of sodium, 4-7 parts of silicone acrylic emulsion, 3-7 parts of styrene-butadiene latex, 8-11 parts of aliphatic dibasic acid alkoxy ester, reinforcing fiber 12-15 Part, 3-6 parts of foaming agent, 4-8 parts of dispersing agent, 3-7 parts of water-retaining agent and 4-9 parts of halogen-free flame retardants.
Preferably, the acoustic material includes the raw material of following parts by weight:21-25 parts of thermoplastic resin, diatomite 9-12 Part, 8-11 parts of hollow glass microbead, 5-7 parts of flyash, 5-8 parts of calcium carbonate, 5-9 parts of talcum powder, 4-8 parts of barium sulfate, lignin 5-8 parts of sodium sulfonate, 5-7 parts of silicone acrylic emulsion, 3-6 parts of styrene-butadiene latex, 9-11 parts of aliphatic dibasic acid alkoxy ester, reinforcing fiber 13-15 parts, 3-5 parts of foaming agent, 6-8 parts of dispersing agent, 4-7 parts of water-retaining agent and 4-8 parts of halogen-free flame retardants.
Preferably, the acoustic material includes the raw material of following parts by weight:24 parts of thermoplastic resin, 11 parts of diatomite, in 11 parts of empty glass microballoon, 6 parts of flyash, 7 parts of calcium carbonate, 8 parts of talcum powder, 7 parts of barium sulfate, 5 parts of sodium lignin sulfonate, the third cream of silicon 6 parts of liquid, 9 parts of aliphatic dibasic acid alkoxy ester, 13 parts of reinforcing fiber, 4 parts of foaming agent, 6 parts of dispersing agent, is protected 4 parts of styrene-butadiene latex 5 parts and 5 parts of halogen-free flame retardants of aqua.
A kind of preparation method of high strength sound material, including following preparation step:
A, thermoplastic resin and aliphatic dibasic acid alkoxy ester are imported in reaction kettle, is heated at 105-110 DEG C completely Melt, then be cooled to 78-82 DEG C, sodium lignin sulfonate, reinforcing fiber is added, is stirred to react with the revolving speed of 100-120r/min 0.5-0.8h, after stirring, heat preservation obtains mixture one;
B, diatomite, flyash, calcium carbonate and talcum powder are mixed, is imported in ball mill, ball milling 1.5-2h, then pour into the third cream of silicon Liquid heats and is stirred at 65-68 DEG C 20-22min, adds hollow glass microbead, continues to be stirred 12-15min, obtain Mixture two;
C, styrene-butadiene latex is added into mixture two, after mixing, imports in batch mixer, is stirred to react at 85-90 DEG C 0.3-0.5h adds mixture one, is warming up to 95-98 DEG C, is stirred to react 0.6-0.8h, obtains mixture three;
D, mixture three, barium sulfate, foaming agent, dispersing agent, water-retaining agent and halogen-free flame retardants are imported into double screw extruder together In, melting extrusion, then molding is moulded, finished product can be obtained.
Preferably, the thermoplastic resin of the step a is polyvinyl resin, phenolic resin, ethylene-vinyl acetate copolymer With Styrene-Butadiene-Styrene Block Copolymer in mass ratio 2:2:1:1 mixes.
Preferably, the aliphatic dibasic acid alkoxy ester of the step a is dibutoxyethyl glutarate, two fourth of azelaic acid Oxygroup ethyl ester and dibutoxy ethyl sebacate in mass ratio 1:1:1 mixes.
Preferably, the reinforcing fiber of the step a is in carbon fiber, alkali resistant glass fiber, polyvinyl chloride fibre and polyester Hollow fiber in mass ratio 3:2:1:1 mixes.
Preferably, the dispersing agent of the step d is that vinyl bis-stearamides, glyceryl monostearate and three stearic acid are sweet Grease in mass ratio 2:1:1 mixes.
Preferably, the water-retaining agent of the step d is polyacrylamide, Sodium Polyacrylate and polyacrylic acid potassium in mass ratio 1: 2:1 mixes.
Preferably, the halogen-free flame retardants of the step d is carbon nanotube, aluminium hydroxide, magnesium hydroxide, pentaerythrite and boron Sour zinc in mass ratio 2:1:1:3:1 mixes.
The beneficial effects of the invention are as follows:
Acoustic material prepared by the present invention keeps the molecule associativity between each material preferable by changing its raw material composition and proportion And material is evenly distributed, and has the noise for blocking lower frequency by it, achievees the purpose that preferable soundproof effect, while also having There is good heat-proof quality, good toughness, intensity are high, environment-protecting and non-poisonous, preparation method is simple.
Thermoplastic resin in the present invention is polyvinyl resin, phenolic resin, ethylene-vinyl acetate copolymer and benzene second Alkene-butadiene-styrene block copolymer proportion can effectively be improved following component and be added using the mixing of various kinds of resin The dispersibility entered, and the mixing of various kinds of resin can form a variety of alternate laminations in Liaozhong in finished product, be conducive to expand The impedance ratio of big storeroom, increases interface layer, increases sound wave in the reflection of interlayer, to improve soundproof effect.
Aliphatic dibasic acid alkoxy ester in the present invention is dibutoxyethyl glutarate, azelaic acid dibutoxy ethyl ester And dibutoxy ethyl sebacate, under the ratio, the mixing of the above ingredient can effectively improve the plasticity of material.
Reinforcing fiber in the present invention is carbon fiber, alkali resistant glass fiber, polyvinyl chloride fibre and polyester doughnut Match, mixing of the above fiber under the ratio can effectively improve each side's surface intensity of the finished product of preparation.
Halogen-free flame retardants in the present invention is matching for carbon nanotube, aluminium hydroxide, magnesium hydroxide, pentaerythrite and zinc borate While than, good flame retardation effect, the hardness of finished product can also be improved.
Hollow glass micropearl in the present invention is a kind of excellent thermal insulation material, has low thermally conductive wall shell and hollow structure, There is good inhibition to hot-fluid, the addition of hollow glass microbead reduces material while keeping material overall performance The global density of material meets material lightweight developing direction, can also improve the sound insulation of medium-high frequency.
Specific embodiment
Embodiment 1
A kind of high strength sound material, the raw material including following parts by weight:25 parts of thermoplastic resin, 8 parts of diatomite, hollow glass 7 parts of microballon, 8 parts of flyash, 4 parts of calcium carbonate, 5 parts of talcum powder, 9 parts of barium sulfate, 3 parts of sodium lignin sulfonate, 7 parts of silicone acrylic emulsion, 7 parts of styrene-butadiene latex, 8 parts of aliphatic dibasic acid alkoxy ester, 15 parts of reinforcing fiber, 3 parts of foaming agent, 8 parts of dispersing agent, water-retaining agent 3 Part and 9 parts of halogen-free flame retardants.
A kind of preparation method of high strength sound material, including following preparation step:
A, thermoplastic resin and aliphatic dibasic acid alkoxy ester are imported in reaction kettle, are heated to melting completely at 110 DEG C, It is cooled to 78 DEG C again, sodium lignin sulfonate, reinforcing fiber is added, 0.8h is stirred to react with the revolving speed of 100r/min, stirring terminates Afterwards, heat preservation obtains mixture one;
B, diatomite, flyash, calcium carbonate and talcum powder are mixed, are imported in ball mill, ball milling 2h, then pour into silicone acrylic emulsion, 20min is heated and stirred at 68 DEG C, adds hollow glass microbead, continues to be stirred 15min, obtains mixture two;
C, styrene-butadiene latex is added into mixture two, after mixing, imports in batch mixer, is stirred to react 0.5h at 85 DEG C, Mixture one is added, 95 DEG C is warming up to, is stirred to react 0.8h, obtains mixture three;
D, mixture three, barium sulfate, foaming agent, dispersing agent, water-retaining agent and halogen-free flame retardants are imported into double screw extruder together In, melting extrusion, then molding is moulded, finished product can be obtained.
The thermoplastic resin of step a is polyvinyl resin, phenolic resin, ethylene-vinyl acetate copolymer and styrene-fourth Styrene block copolymer in mass ratio 2:2:1:1 mixes.
The aliphatic dibasic acid alkoxy ester of step a be dibutoxyethyl glutarate, azelaic acid dibutoxy ethyl ester and Dibutoxy ethyl sebacate in mass ratio 1:1:1 mixes.
The reinforcing fiber of step a is that carbon fiber, alkali resistant glass fiber, polyvinyl chloride fibre and polyester doughnut press quality Than 3:2:1:1 mixes.
The dispersing agent of step d is that vinyl bis-stearamides, glyceryl monostearate and glyceryl tristearate press quality Than 2:1:1 mixes.
The water-retaining agent of step d is polyacrylamide, Sodium Polyacrylate and polyacrylic acid potassium in mass ratio 1:2:1 mixing and At.
The halogen-free flame retardants of step d is that carbon nanotube, aluminium hydroxide, magnesium hydroxide, pentaerythrite and zinc borate press quality Than 2:1:1:3:1 mixes.
Embodiment 2
A kind of high strength sound material, the raw material including following parts by weight:25 parts of thermoplastic resin, 9 parts of diatomite, hollow glass 11 parts of microballon, 7 parts of flyash, 8 parts of calcium carbonate, 9 parts of talcum powder, 4 parts of barium sulfate, 5 parts of sodium lignin sulfonate, 5 parts of silicone acrylic emulsion, 3 parts of styrene-butadiene latex, 11 parts of aliphatic dibasic acid alkoxy ester, 15 parts of reinforcing fiber, 3 parts of foaming agent, 8 parts of dispersing agent, water-retaining agent 7 Part and 4 parts of halogen-free flame retardants.
A kind of preparation method of high strength sound material, including following preparation step:
A, thermoplastic resin and aliphatic dibasic acid alkoxy ester are imported in reaction kettle, are heated to melting completely at 110 DEG C, It is cooled to 78 DEG C again, sodium lignin sulfonate, reinforcing fiber is added, 0.5h is stirred to react with the revolving speed of 100r/min, stirring terminates Afterwards, heat preservation obtains mixture one;
B, diatomite, flyash, calcium carbonate and talcum powder are mixed, are imported in ball mill, ball milling 2h, then pour into silicone acrylic emulsion, 20min is heated and stirred at 65 DEG C, adds hollow glass microbead, continues to be stirred 12min, obtains mixture two;
C, styrene-butadiene latex is added into mixture two, after mixing, imports in batch mixer, is stirred to react 0.5h at 90 DEG C, Mixture one is added, 98 DEG C is warming up to, is stirred to react 0.8h, obtains mixture three;
D, mixture three, barium sulfate, foaming agent, dispersing agent, water-retaining agent and halogen-free flame retardants are imported into double screw extruder together In, melting extrusion, then molding is moulded, finished product can be obtained.
The thermoplastic resin of step a is polyvinyl resin, phenolic resin, ethylene-vinyl acetate copolymer and styrene-fourth Styrene block copolymer in mass ratio 2:2:1:1 mixes.
The aliphatic dibasic acid alkoxy ester of step a be dibutoxyethyl glutarate, azelaic acid dibutoxy ethyl ester and Dibutoxy ethyl sebacate in mass ratio 1:1:1 mixes.
The reinforcing fiber of step a is that carbon fiber, alkali resistant glass fiber, polyvinyl chloride fibre and polyester doughnut press quality Than 3:2:1:1 mixes.
The dispersing agent of step d is that vinyl bis-stearamides, glyceryl monostearate and glyceryl tristearate press quality Than 2:1:1 mixes.
The water-retaining agent of step d is polyacrylamide, Sodium Polyacrylate and polyacrylic acid potassium in mass ratio 1:2:1 mixing and At.
The halogen-free flame retardants of step d is that carbon nanotube, aluminium hydroxide, magnesium hydroxide, pentaerythrite and zinc borate press quality Than 2:1:1:3:1 mixes.
Embodiment 3
A kind of high strength sound material, the raw material including following parts by weight:24 parts of thermoplastic resin, 11 parts of diatomite, hollow glass 11 parts of glass microballon, 6 parts of flyash, 7 parts of calcium carbonate, 8 parts of talcum powder, 7 parts of barium sulfate, 5 parts of sodium lignin sulfonate, silicone acrylic emulsion 6 Part, 4 parts of styrene-butadiene latex, 9 parts of aliphatic dibasic acid alkoxy ester, 13 parts of reinforcing fiber, 4 parts of foaming agent, 6 parts of dispersing agent, water conservation 5 parts and 5 parts of halogen-free flame retardants of agent.
A kind of preparation method of high strength sound material, including following preparation step:
A, thermoplastic resin and aliphatic dibasic acid alkoxy ester are imported in reaction kettle, are heated to melting completely at 110 DEG C, It is cooled to 78 DEG C again, sodium lignin sulfonate, reinforcing fiber is added, 0.8h is stirred to react with the revolving speed of 100r/min, stirring terminates Afterwards, heat preservation obtains mixture one;
B, diatomite, flyash, calcium carbonate and talcum powder are mixed, is imported in ball mill, ball milling 1.5h, then pour into the third cream of silicon Liquid heats and is stirred at 65 DEG C 22min, adds hollow glass microbead, continues to be stirred 15min, obtains mixture two;
C, styrene-butadiene latex is added into mixture two, after mixing, imports in batch mixer, is stirred to react 0.5h at 85 DEG C, Mixture one is added, 98 DEG C is warming up to, is stirred to react 0.8h, obtains mixture three;
D, mixture three, barium sulfate, foaming agent, dispersing agent, water-retaining agent and halogen-free flame retardants are imported into double screw extruder together In, melting extrusion, then molding is moulded, finished product can be obtained.
The thermoplastic resin of step a is polyvinyl resin, phenolic resin, ethylene-vinyl acetate copolymer and styrene-fourth Styrene block copolymer in mass ratio 2:2:1:1 mixes.
The aliphatic dibasic acid alkoxy ester of step a be dibutoxyethyl glutarate, azelaic acid dibutoxy ethyl ester and Dibutoxy ethyl sebacate in mass ratio 1:1:1 mixes.
The reinforcing fiber of step a is that carbon fiber, alkali resistant glass fiber, polyvinyl chloride fibre and polyester doughnut press quality Than 3:2:1:1 mixes.
The dispersing agent of step d is that vinyl bis-stearamides, glyceryl monostearate and glyceryl tristearate press quality Than 2:1:1 mixes.
The water-retaining agent of step d is polyacrylamide, Sodium Polyacrylate and polyacrylic acid potassium in mass ratio 1:2:1 mixing and At.
The halogen-free flame retardants of step d is that carbon nanotube, aluminium hydroxide, magnesium hydroxide, pentaerythrite and zinc borate press quality Than 2:1:1:3:1 mixes.
Comparative example 1
It is tested comparison using common acoustic material in the prior art.
The finished product for detecting above embodiments and comparative example preparation, obtains following detection data:
Table one:
Project Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1
Density(g/cm3 1.22 1.26 1.27 0.99
Hardness(Shore A) 92 91 94 84
Tensile strength(MPa) 3.8 4.1 4.2 3.6
Elongation at break(%) 528 517 529 346
Limit oxygen index(%) 26 26 28 24
Thermal coefficient(W/m·k) 0.183 0.181 0.180 0.223
Table two:Sound insulation measurement
Frequency(Hz) Embodiment 1(dB) Embodiment 2(dB) Embodiment 3(dB) Comparative example 1(dB)
100 9.2 9.4 9.7 7.5
200 18.8 19.1 19.2 17.3
400 22.6 23.5 23.7 19.9
800 29.3 28.8 29.5 25.8
1600 35.2 34.9 36.1 32.6
By the resulting experimental data of table one, it can be deduced that, the properties of the finished product of preparation method preparation of the invention are significantly excellent Different from common product in the prior art, and the preferred preparation method in the embodiment of the present invention 3, obtain at moral character It can be the most excellent.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although referring to aforementioned reality Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features.It is all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of high strength sound material, which is characterized in that the raw material including following parts by weight:18-25 parts of thermoplastic resin, silicon 8-12 parts of diatomaceous earth, 7-11 parts of hollow glass microbead, 5-8 parts of flyash, 4-8 parts of calcium carbonate, 5-10 parts of talcum powder, barium sulfate 4-9 Part, 3-8 parts of sodium lignin sulfonate, 4-7 parts of silicone acrylic emulsion, 3-7 parts of styrene-butadiene latex, 8-11 parts of aliphatic dibasic acid alkoxy ester, 12-15 parts of reinforcing fiber, 3-6 parts of foaming agent, 4-8 parts of dispersing agent, 3-7 parts of water-retaining agent and 4-9 parts of halogen-free flame retardants.
2. a kind of high strength sound material according to claim 1, which is characterized in that the acoustic material includes following heavy Measure the raw material of part:21-25 parts of thermoplastic resin, 9-12 parts of diatomite, 8-11 parts of hollow glass microbead, 5-7 parts of flyash, carbonic acid 5-8 parts of calcium, 5-9 parts of talcum powder, 4-8 parts of barium sulfate, 5-8 parts of sodium lignin sulfonate, 5-7 parts of silicone acrylic emulsion, styrene-butadiene latex 3-6 Part, 9-11 parts of aliphatic dibasic acid alkoxy ester, 13-15 parts of reinforcing fiber, 3-5 parts of foaming agent, 6-8 parts of dispersing agent, water-retaining agent 4-7 parts and halogen-free flame retardants 4-8 parts.
3. a kind of high strength sound material according to claim 1, which is characterized in that the acoustic material includes following heavy Measure the raw material of part:24 parts of thermoplastic resin, 11 parts of hollow glass microbead, 6 parts of flyash, 7 parts of calcium carbonate, is slided 11 parts of diatomite 8 parts of mountain flour, 7 parts of barium sulfate, 5 parts of sodium lignin sulfonate, 6 parts of silicone acrylic emulsion, 4 parts of styrene-butadiene latex, aliphatic dibasic acid alkoxy 9 parts of ester, 13 parts of reinforcing fiber, 4 parts of foaming agent, 6 parts of dispersing agent, 5 parts of water-retaining agent and 5 parts of halogen-free flame retardants.
4. a kind of described in any item preparation methods of high strength sound material of claim 1-3, which is characterized in that including following Preparation step:
A, thermoplastic resin and aliphatic dibasic acid alkoxy ester are imported in reaction kettle, is heated at 105-110 DEG C completely Melt, then be cooled to 78-82 DEG C, sodium lignin sulfonate, reinforcing fiber is added, is stirred to react with the revolving speed of 100-120r/min 0.5-0.8h, after stirring, heat preservation obtains mixture one;
B, diatomite, flyash, calcium carbonate and talcum powder are mixed, is imported in ball mill, ball milling 1.5-2h, then pour into the third cream of silicon Liquid heats and is stirred at 65-68 DEG C 20-22min, adds hollow glass microbead, continues to be stirred 12-15min, obtain Mixture two;
C, styrene-butadiene latex is added into mixture two, after mixing, imports in batch mixer, is stirred to react at 85-90 DEG C 0.3-0.5h adds mixture one, is warming up to 95-98 DEG C, is stirred to react 0.6-0.8h, obtains mixture three;
D, mixture three, barium sulfate, foaming agent, dispersing agent, water-retaining agent and halogen-free flame retardants are imported into double screw extruder together In, melting extrusion, then molding is moulded, finished product can be obtained.
5. a kind of preparation method of high strength sound material according to claim 4, which is characterized in that the step a's Thermoplastic resin is polyvinyl resin, phenolic resin, ethylene-vinyl acetate copolymer and s-B-S block Copolymer in mass ratio 2:2:1:1 mixes.
6. a kind of preparation method of high strength sound material according to claim 4, which is characterized in that the step a's Aliphatic dibasic acid alkoxy ester is dibutoxyethyl glutarate, azelaic acid dibutoxy ethyl ester and decanedioic acid dibutoxy second Ester in mass ratio 1:1:1 mixes.
7. a kind of preparation method of high strength sound material according to claim 4, which is characterized in that the step a's Reinforcing fiber is carbon fiber, alkali resistant glass fiber, polyvinyl chloride fibre and polyester doughnut in mass ratio 3:2:1:1 mixing and At.
8. a kind of preparation method of high strength sound material according to claim 4, which is characterized in that the step d's Dispersing agent is vinyl bis-stearamides, glyceryl monostearate and glyceryl tristearate in mass ratio 2:1:1 mixes.
9. a kind of preparation method of high strength sound material according to claim 4, which is characterized in that the step d's Water-retaining agent is polyacrylamide, Sodium Polyacrylate and polyacrylic acid potassium in mass ratio 1:2:1 mixes.
10. a kind of preparation method of high strength sound material according to claim 4, which is characterized in that the step d's Halogen-free flame retardants is carbon nanotube, aluminium hydroxide, magnesium hydroxide, pentaerythrite and zinc borate in mass ratio 2:1:1:3:1 mixing It forms.
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Publication number Priority date Publication date Assignee Title
CN109608790A (en) * 2018-12-26 2019-04-12 浙江维派管业有限公司 Effective hard polyvinyl chloride composition of a kind of noise reduction low noise draining and preparation method thereof
CN109627638A (en) * 2018-12-26 2019-04-16 浙江维派管业有限公司 A kind of mute drainage pipe hard polyvinyl chloride composition and preparation method thereof
CN109867885A (en) * 2019-03-28 2019-06-11 李斌 A kind of zinc borate crystal whisker modified polyvinyl chloride downcomer
CN110054847A (en) * 2019-04-24 2019-07-26 广西大学 A method of improving PVC thermostabilization and flame retardant property
CN110436862A (en) * 2019-07-11 2019-11-12 华南理工大学 A kind of heat-insulating sound-insulating lime white building decoration materials and preparation method thereof
CN110936698A (en) * 2019-10-30 2020-03-31 河南晖睿智能科技有限公司 Manufacturing method of building decorative plate with good sound insulation effect
CN111154214A (en) * 2019-12-25 2020-05-15 合肥圆融新材料有限公司 Low-shrinkage HIPS (high impact polystyrene) composite material for solving abnormal sound and preparation method thereof
CN111533493A (en) * 2020-04-29 2020-08-14 山东开杰环保科技有限公司 Environment-friendly diatomite acoustic board and preparation method thereof
CN112975146A (en) * 2021-02-05 2021-06-18 浙江头鲸激光智能制造有限公司 Convenient to use's laser cutting machine
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109608790A (en) * 2018-12-26 2019-04-12 浙江维派管业有限公司 Effective hard polyvinyl chloride composition of a kind of noise reduction low noise draining and preparation method thereof
CN109627638A (en) * 2018-12-26 2019-04-16 浙江维派管业有限公司 A kind of mute drainage pipe hard polyvinyl chloride composition and preparation method thereof
CN109867885A (en) * 2019-03-28 2019-06-11 李斌 A kind of zinc borate crystal whisker modified polyvinyl chloride downcomer
CN110054847A (en) * 2019-04-24 2019-07-26 广西大学 A method of improving PVC thermostabilization and flame retardant property
CN110436862A (en) * 2019-07-11 2019-11-12 华南理工大学 A kind of heat-insulating sound-insulating lime white building decoration materials and preparation method thereof
CN110936698A (en) * 2019-10-30 2020-03-31 河南晖睿智能科技有限公司 Manufacturing method of building decorative plate with good sound insulation effect
CN110936698B (en) * 2019-10-30 2021-08-20 河南晖睿智能科技有限公司 Manufacturing method of building decorative plate with good sound insulation effect
CN111154214A (en) * 2019-12-25 2020-05-15 合肥圆融新材料有限公司 Low-shrinkage HIPS (high impact polystyrene) composite material for solving abnormal sound and preparation method thereof
CN111154214B (en) * 2019-12-25 2023-11-17 合肥圆融新材料有限公司 Low-shrinkage HIPS composite material for solving abnormal sound and preparation method thereof
CN111533493A (en) * 2020-04-29 2020-08-14 山东开杰环保科技有限公司 Environment-friendly diatomite acoustic board and preparation method thereof
CN112975146A (en) * 2021-02-05 2021-06-18 浙江头鲸激光智能制造有限公司 Convenient to use's laser cutting machine
CN116082748A (en) * 2022-12-28 2023-05-09 上海良延环保科技发展有限公司 Environment-friendly recycled plastic sound insulation board and preparation method thereof

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