CN108909042A - A kind of the hot briquetting method and its molding equipment of collapsible filter paper - Google Patents
A kind of the hot briquetting method and its molding equipment of collapsible filter paper Download PDFInfo
- Publication number
- CN108909042A CN108909042A CN201810788222.2A CN201810788222A CN108909042A CN 108909042 A CN108909042 A CN 108909042A CN 201810788222 A CN201810788222 A CN 201810788222A CN 108909042 A CN108909042 A CN 108909042A
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- CN
- China
- Prior art keywords
- filter paper
- hot briquetting
- folding
- shearing
- molding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0082—Making filter elements, e.g. pleated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/04—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles including folding or pleating, e.g. Chinese lanterns
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- Making Paper Articles (AREA)
Abstract
The invention discloses a kind of hot briquetting method of collapsible filter paper and its molding equipment, including workbench and support frame, the worktable upper surface is separately installed with folding device, hot briquetting device, shear and conveyer belt by pedestal;The folding device, hot briquetting device and shear are sequentially connected by the conveyer belt;The folding device includes folding fixing seat, pleated sheet, the first pneumatic cylinder and folding die guide groove;The hot briquetting device includes molding fixing seat, hot briquetting pressure head, the second pneumatic cylinder and molding die guide groove;The hot briquetting pressure head includes heating coil and molding tabletting;The present invention uses automated production mode, is not necessarily to human assistance, substantially increases production efficiency, reduce production cost;Obtained collapsible filter paper stay in grade compact-sized is unlikely to deform.
Description
Technical field
The present invention relates to paper folding apparatus field, the hot briquetting method of especially a kind of collapsible filter paper and its molding are set
It is standby.
Background technique
There are many filter type, and one of is just filter paper (-element) filter.The centre for filtering paper (-element) filter is filter paper, both ends
By end cap by glue connection at the both ends of filter paper, for fixing filter paper.The filter paper is folded filter paper, and folded filter paper has
The flanging of two kinds of length, and long flanging and short flanging are arranged alternately, it is whole radial from inside to outside.When in use, a folding long one
Roll over short collapsed shape can make filter paper infolding will not and it is dead, to avoid can not be excessively oily, while the effective filtering for increasing filter material
Area reaches the longer service life.For traditional papery air filter, dedicated paper folder often utilizes cam mechanism real
Existing paper folding movement, cam can generate backlash stroke at work, therefore just waste time and electric energy in this backlash stroke, together
Shi Chuantong paper folder can only rely on fold height and manually go to adjust, and can not fold to the band big air filter of wire netting,
It has a single function, production efficiency is low, and limitation is big.
And currently, only using reciprocating paper folder and two kinds of drum-type paper folder.Wherein the paper folding of drum-type paper folder is high
Degree is determined by roller, and the filter core of different size must be produced by its corresponding roller, therefore is difficult general, filter life
Equipment investment must be will increase by producing factory, increase production site, while causing the decline of utilization rate of equipment and installations.And reciprocating paper folder ratio
More advanced has digital control filter element paper folding machine, and this digital control filter element paper folding machine uses two AC servomotor drivings and send
Paper bowl and paper knife is rolled, the production efficiency of filter element paper folding machine is made to increase.But reciprocating paper folder is past due to plate collection
Multiple movement, limited speed.And the adjusting for changing plate when rolling over high is very time-consuming.Structure is complicated for paper folder in the prior art, right
Sheet positioning is slow, causes origami process process CIMS slow, low efficiency.
Summary of the invention
In order to overcome the disadvantages mentioned above of the prior art, automated production mode is used the object of the present invention is to provide a kind of,
Paper folding is high-efficient, the hot briquetting method and hot briquetting equipment of the collapsible filter paper of paper folding stay in grade.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of hot briquetting equipment of collapsible filter paper, including workbench and support frame, wherein:The worktable upper surface
Folding device, hot briquetting device, shear and conveyer belt are separately installed with by pedestal;The folding device is heated into
Type device and shear are sequentially connected by the conveyer belt;The folding device includes folding fixing seat, pleated sheet, first
Pneumatic cylinder and folding die guide groove;The pleated sheet is arranged in the folding fixing seat bottom;The first pneumatic cylinder setting exists
The folding fixing seat top right side;The folding die guide groove is arranged on the pedestal;The hot briquetting device includes
Form fixing seat, hot briquetting pressure head, the second pneumatic cylinder and molding die guide groove;Hot briquetting pressure head setting it is described at
Type fixing seat bottom;Second pneumatic cylinder is arranged at the top of the molding fixing seat;The molding die guide groove is arranged in institute
It states on pedestal;The hot briquetting pressure head includes heating coil and molding tabletting.
As a further improvement of the present invention:The shear include shearing fixing seat, shearing head, shearing bed die,
Shear telescopic rod and third pneumatic cylinder;The shearing head setting is stretched in the shearing fixing seat bottom and by the shearing
Bar is connect with the third pneumatic cylinder;The shearing head is hollow cylinder;Outside the hollow cylinder of the shearing head
Edge is provided with cutter;The shearing bed die is hollow cylinder boss;The hollow cylinder boss outer edge setting of the shearing bed die
There is the sheared edge matched with the cutter.
As a further improvement of the present invention:The workbench lower surface is equipped with driving motor;The driving motor with
The transmission band connection.
As a further improvement of the present invention:Bottom plate is additionally provided on support frame as described above;It is separately installed on the bottom plate
PLC controller and product collecting box;The PLC controller by conducting wire respectively with the folding device, hot briquetting device, cut
Cutting apparatus, manipulator are connected with driving motor;The PLC controller is provided with human-computer interactive control panel;The product is collected
Case is arranged immediately below the shear.
As a further improvement of the present invention:The worktable upper surface is additionally provided with manipulator;The manipulator is located at
Between the hot briquetting device and the shear.The manipulator turns after being used for filter paper hot briquetting, filter paper
Face down is convenient for shear shearing.
As a further improvement of the present invention:Filter paper mold is additionally provided on the conveyer belt;The filter paper mold is main
It is made of rounded spaced tabs and square template;The filter paper mold respectively with the folding die guide groove and the molding
Mold guide groove is cooperatively connected.
As a further improvement of the present invention:Folding is respectively arranged with inside the folding device and the hot briquetting device
Folded telescopic rod and molding telescopic rod;Folding retractable bar both ends are separately connected the pleated sheet and first pneumatic cylinder;Institute
It states molding telescopic rod both ends and is separately connected the hot briquetting pressure head and second pneumatic cylinder.
As a further improvement of the present invention:A kind of hot briquetting method of collapsible filter paper, includes the following steps:
1) to be folded and molding filter paper is placed on the filter paper mold;The PLC controller is started to work, and is sent
Information is controlled to the driving motor, the driving motor rotation drives the conveyer belt operating;The filter paper mold is described
Enter the folding die guide groove under the drive of conveyer belt, the first air pressure cylinder working is driven by the folding retractable bar
The pleated sheet pushes, and under the collective effect of the pleated sheet and the filter paper mold, filter paper is tentatively at rugosity and with institute
It states filter paper mold and enters the hot briquetting device under the drive of the conveyer belt;
2) after filter paper enters the molding die guide groove of hot briquetting device setting, the second air pressure cylinder working leads to
Crossing the molding telescopic rod drives the hot briquetting pressure head to push, while the heating coil operational heat, is controlled by the PLC
Device processed and the human-computer interactive control panel preset heating temperature and heating time;The heating coil heating temperature is 120
℃±5℃;The heating time is 8s;The heating coil continuous heating filter paper 8s, in the heating coil, molding tabletting and described
Under the collective effect of filter paper mold, filter paper hot briquetting simultaneously enters shearing with the filter paper mold under the drive of the conveyer belt
Process flow;
3) filter paper after hot briquetting enters the hot briquetting with the filter paper mold under the drive of the conveyer belt
Before device, the robot work between the hot briquetting device and the shear is set, the manipulator will be filtered
Paper turns, and filter paper face down is placed on the shearing bed die, and the third air pressure cylinder working passes through the shearing
Telescopic rod drives the shearing head to shear downwards, cutter and institute in the hollow cylinder outer edge setting of the shearing head
Under the cooperation for stating the sheared edge of the hollow cylinder boss outer edge setting of shearing bed die, the filter paper after hot briquetting is finally sheared
Finished product, and the hollow structure by shearing bed die is fallen into product collecting box, finally encapsulates finished product.
Compared with prior art, the beneficial effects of the invention are as follows:
(1) the configuration of the present invention is simple is not necessarily to human assistance, is avoided manually folding assisted using automated production mode
When the unexpected injury that occurs, substantially increase production efficiency, reduce production cost.
(2) present invention compares existing paper folding equipment, is folded and is heated using folding device and hot briquetting device
The paper folding mode of cooperation is formed, obtained collapsible filter paper stay in grade compact-sized is unlikely to deform.
(3) the filter paper mold and folding die guide groove and molding die guide groove universal fit that the present invention is arranged use, positioning
It is accurate to be convenient for batch production, and the manipulator being arranged carries out automatic turning and transmits filter paper, accurate positioning is cut by shear
It cuts and obtains the high product of consistency.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is shear structural schematic diagram of the invention;
Fig. 3 is hot briquetting apparatus structure schematic diagram of the invention;
Fig. 4 is folding device structural schematic diagram of the invention;
Fig. 5 is filter paper mold structure diagram of the invention.
Specific embodiment
Now in conjunction with Detailed description of the invention, the present invention is further described with embodiment:
According to Fig. 1 to Fig. 5, a kind of the hot briquetting method and its molding equipment of collapsible filter paper, including workbench 1
With support frame 2, wherein:1 upper surface of workbench is separately installed with folding device 4, hot briquetting device 5, is cut by pedestal 3
Cutting apparatus 6 and conveyer belt 7;The folding device 4, hot briquetting device 5 and shear 6 are successively connected by the conveyer belt 7
It connects;The folding device 4 includes folding fixing seat 41, pleated sheet 42, the first pneumatic cylinder 43 and folding die guide groove 44;The folding
Lamination 42 is arranged in 41 bottom of folding fixing seat;First pneumatic cylinder 43 is arranged in 41 top right of folding fixing seat
Side;The folding die guide groove 44 is arranged on the pedestal 3;The hot briquetting device 5 includes molding fixing seat 51, heating
Contoured squeeze board 52, the second pneumatic cylinder 53 and molding die guide groove 54;The setting of hot briquetting pressure head 52 is fixed in the molding
51 bottoms of seat;The setting of second pneumatic cylinder 53 is at 51 top of molding fixing seat;The setting of molding die guide groove 54 exists
On the pedestal 3;The hot briquetting pressure head 52 includes heating coil 521 and molding tabletting 522.
The shear 6 includes shearing fixing seat 61, shearing head 62, shearing bed die 63, shearing telescopic rod 64 and the
Three pneumatic cylinders 65;The setting of shearing head 62 is in 61 bottom of shearing fixing seat and passes through the shearing telescopic rod 64 and institute
State the connection of third pneumatic cylinder 65;The shearing head 62 is hollow cylinder;Outside the hollow cylinder of the shearing head 62
Edge is provided with cutter 621;The shearing bed die 63 is hollow cylinder boss;Outside the hollow cylinder boss of the shearing bed die 63
Edge is provided with the sheared edge 631 matched with the cutter.
1 lower surface of workbench is equipped with driving motor 11;The driving motor 11 is connect with the conveyer belt 7.
Bottom plate 21 is additionally provided on support frame as described above 2;It is separately installed with PLC controller 22 on the bottom plate 21 and product is received
Header 23;The PLC controller 33 by conducting wire respectively with the folding device 4, hot briquetting device 5, shear 6, machine
Tool hand 8 and driving motor 11 connect;The PLC controller 22 is provided with human-computer interactive control panel 221;The product collecting box
23 settings are immediately below the shear 6.
1 upper surface of workbench is additionally provided with manipulator 8;The manipulator 8 is located at the hot briquetting device 5 and institute
It states between shear 6.The manipulator turns after being used for filter paper hot briquetting, and filter paper face down is convenient for shear
Shearing.
Filter paper mold 71 is additionally provided on the conveyer belt 7;The filter paper mold 71 is mainly by rounded spaced tabs
711 and square template 712 form;The filter paper mold 7 respectively with the folding die guide groove 44 and the molding die guide groove
54 are cooperatively connected.
Folding retractable bar and molding telescopic rod are respectively arranged with inside the folding device and the hot briquetting device;Institute
It states folding retractable bar both ends and is separately connected the pleated sheet and first pneumatic cylinder;The molding telescopic rod both ends are separately connected
The hot briquetting pressure head and second pneumatic cylinder.
A kind of hot briquetting method of collapsible filter paper, includes the following steps:
1) to be folded and molding filter paper is placed on the filter paper mold;The PLC controller is started to work, and is sent
Information is controlled to the driving motor, the driving motor rotation drives the conveyer belt operating;The filter paper mold is described
Enter the folding die guide groove under the drive of conveyer belt, the first air pressure cylinder working is driven by the folding retractable bar
The pleated sheet pushes, and under the collective effect of the pleated sheet and the filter paper mold, filter paper is tentatively at rugosity and with institute
It states filter paper mold and enters the hot briquetting device under the drive of the conveyer belt;
2) after filter paper enters the molding die guide groove of hot briquetting device setting, the second air pressure cylinder working leads to
Crossing the molding telescopic rod drives the hot briquetting pressure head to push, while the heating coil operational heat, is controlled by the PLC
Device processed and the human-computer interactive control panel preset heating temperature and heating time;The heating coil heating temperature is 120
℃±5℃;The heating time is 8s;The heating coil continuous heating filter paper 8s, in the heating coil, molding tabletting and described
Under the collective effect of filter paper mold, filter paper hot briquetting simultaneously enters shearing with the filter paper mold under the drive of the conveyer belt
Process flow;
3) filter paper after hot briquetting enters the hot briquetting with the filter paper mold under the drive of the conveyer belt
Before device, the robot work between the hot briquetting device and the shear is set, the manipulator will be filtered
Paper turns, and filter paper face down is placed on the shearing bed die, and the third air pressure cylinder working passes through the shearing
Telescopic rod drives the shearing head to shear downwards, cutter and institute in the hollow cylinder outer edge setting of the shearing head
Under the cooperation for stating the sheared edge of the hollow cylinder boss outer edge setting of shearing bed die, the filter paper after hot briquetting is finally sheared
Finished product, and the hollow structure by shearing bed die is fallen into product collecting box, finally encapsulates finished product.
The function that the present invention has:(1) the configuration of the present invention is simple is not necessarily to human assistance, is kept away using automated production mode
The unexpected injury that manpower-free occurs when folding assisted, substantially increases production efficiency, reduces production cost.
(2) present invention compares existing paper folding equipment, is folded and is heated using folding device and hot briquetting device
The paper folding mode of cooperation is formed, obtained collapsible filter paper stay in grade compact-sized is unlikely to deform.
(3) the filter paper mold and folding die guide groove and molding die guide groove universal fit that the present invention is arranged use, positioning
It is accurate to be convenient for batch production, and the manipulator being arranged carries out automatic turning and transmits filter paper, accurate positioning is cut by shear
It cuts and obtains the high product of consistency.
In conclusion after those skilled in the art read file of the present invention, according to the technique and scheme of the present invention with
Technical concept is not necessarily to creative mental labour and makes other various corresponding conversion schemes, belongs to the model that the present invention is protected
It encloses.
Claims (8)
1. a kind of hot briquetting equipment of collapsible filter paper, including workbench and support frame, it is characterised in that:On the workbench
Surface is separately installed with folding device, hot briquetting device, shear and conveyer belt by pedestal;The folding device adds
Thermal formation apparatus and shear are sequentially connected by the conveyer belt;The folding device include fold fixing seat, pleated sheet,
First pneumatic cylinder and folding die guide groove;The pleated sheet is arranged in the folding fixing seat bottom;First pneumatic cylinder is set
It sets in the folding fixing seat top right side;The folding die guide groove is arranged on the pedestal;The hot briquetting device
Including molding fixing seat, hot briquetting pressure head, the second pneumatic cylinder and molding die guide groove;The hot briquetting pressure head is arranged in institute
State molding fixing seat bottom;Second pneumatic cylinder is arranged at the top of the molding fixing seat;The molding die guide groove setting
On the pedestal;The hot briquetting pressure head includes heating coil and molding tabletting.
2. a kind of hot briquetting equipment of collapsible filter paper according to claim 1, it is characterised in that:The shear
Including shearing fixing seat, shearing head, shearing bed die, shearing telescopic rod and third pneumatic cylinder;The shearing head is arranged in institute
It states shearing fixing seat bottom and is connect by the shearing telescopic rod with the third pneumatic cylinder;The shearing head is open circles
Cylindricality;The hollow cylinder outer edge of the shearing head is provided with cutter;The shearing bed die is hollow cylinder boss;It is described
The hollow cylinder boss outer edge of shearing bed die is provided with the sheared edge matched with the cutter.
3. a kind of hot briquetting equipment of collapsible filter paper according to claim 1, it is characterised in that:Under the workbench
Surface is equipped with driving motor;The driving motor and the transmission band connection.
4. a kind of hot briquetting equipment of collapsible filter paper according to claim 1, it is characterised in that:On support frame as described above
It is additionally provided with bottom plate;PLC controller and product collecting box are separately installed on the bottom plate;The PLC controller passes through conducting wire
It is connect respectively with the folding device, hot briquetting device, shear, manipulator and driving motor;The PLC controller is set
It is equipped with human-computer interactive control panel;The product collecting box is arranged immediately below the shear.
5. a kind of hot briquetting equipment of collapsible filter paper according to claim 1, it is characterised in that:On the workbench
Surface is additionally provided with manipulator;The manipulator is between the hot briquetting device and the shear.
6. a kind of hot briquetting equipment of collapsible filter paper according to claim 1, it is characterised in that:On the conveyer belt
It is additionally provided with filter paper mold;The filter paper mold is mainly made of rounded spaced tabs and square template;The filter paper mould
Tool is cooperatively connected with the folding die guide groove and the molding die guide groove respectively.
7. a kind of hot briquetting equipment of collapsible filter paper according to claim 1, it is characterised in that:The folding device
Be respectively arranged with inside the hot briquetting device folding retractable bar and molding telescopic rod;Folding retractable bar both ends difference
Connect the pleated sheet and first pneumatic cylinder;The molding telescopic rod both ends are separately connected the hot briquetting pressure head and institute
State the second pneumatic cylinder.
8. a kind of hot briquetting method of collapsible filter paper described in -7 any one according to claim 1, it is characterised in that:Packet
Include following steps:
1) to be folded and molding filter paper is placed on the filter paper mold;The PLC controller is started to work, and control is sent
Information gives the driving motor, and the driving motor rotation drives the conveyer belt operating;The filter paper mold is in the transmission
Enter the folding die guide groove, the first air pressure cylinder working, by described in folding retractable bar drive under the drive of band
Pleated sheet pushes, and under the collective effect of the pleated sheet and the filter paper mold, filter paper is tentatively at rugosity and with the filter
Paper matrix tool enters the hot briquetting device under the drive of the conveyer belt;
2) after filter paper enters the molding die guide groove of hot briquetting device setting, the second air pressure cylinder working passes through institute
Stating molding telescopic rod drives the hot briquetting pressure head to push, while the heating coil operational heat, passes through the PLC controller
Heating temperature and heating time are preset with the human-computer interactive control panel;The heating coil heating temperature is 120 DEG C ± 5
℃;The heating time is 8s;The heating coil continuous heating filter paper 8s, in the heating coil, molding tabletting and the filter paper
Under the collective effect of mold, filter paper hot briquetting simultaneously enters shearing process with the filter paper mold under the drive of the conveyer belt
Process;
3) filter paper after hot briquetting enters the hot briquetting device with the filter paper mold under the drive of the conveyer belt
Before, the robot work between the hot briquetting device and the shear is set, and the manipulator turns over filter paper
It turns over, filter paper face down is placed on the shearing bed die, the third air pressure cylinder working, it is flexible by the shearing
Bar drives the shearing head to shear downwards, the cutter that is arranged in the hollow cylinder outer edge of the shearing head and described cuts
Under the cooperation for cutting the sheared edge of the hollow cylinder boss outer edge setting of bed die, the filter paper after hot briquetting is finally cut into
Product, and the hollow structure by shearing bed die is fallen into product collecting box, finally encapsulates finished product.
Priority Applications (1)
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CN201810788222.2A CN108909042A (en) | 2018-07-18 | 2018-07-18 | A kind of the hot briquetting method and its molding equipment of collapsible filter paper |
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CN201810788222.2A CN108909042A (en) | 2018-07-18 | 2018-07-18 | A kind of the hot briquetting method and its molding equipment of collapsible filter paper |
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CN201810788222.2A Pending CN108909042A (en) | 2018-07-18 | 2018-07-18 | A kind of the hot briquetting method and its molding equipment of collapsible filter paper |
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